1 H Beam Fabrication Machine 61

Working Video of Wuxi JACK 

H Beam Fabrication Machine

Navigation Bar on “Working Video of H Beam Fabrication Machine”

Summary on Usage and Classification of H Beam Fabrication Machine

1. The Usage of H Beam Fabrication Machine:

1) Small to medium size welding H Beam (I Beam) / T Beam are the most important working parts used in Steel Structure Industry. Traditionally these raw materials can only be produced with H Beam Production Line;
2) Over the past 10+ years, PHJ and ZHJ series H Beam Fabrication Machine replaces H Beam Production Line in this field, with single set of such Vertical H Beam Welder equipment;

3) Please check the welding T Beam and H Beam delivered from Wuxi JACK H Beam Fabrication Machine as below: 

2 H Beam Assembly Welding Straightening Integral Machine 109
 
3 Three in One H Beam Welding Machine 38
4) To have better introduction on this multi-purpose equipment with powerful capability, we distribute the discussion on this Vertical H Beam Welder equipment into 4 product pages, including H Beam Fabrication Machine, and other three pages titled with same names of the product in practical use: H Beam Assembly Welding Straightening Integral Machine, and Three in One H Beam Welding Machine, and Integral Function H Beam Welding Machine;
5) If you have interest, please visit the above 4 product pages. It will surely give you all around valuable information on the advanced Automatic H Beam Production Machine --- H Beam Fabrication Machine.

 
 

2. The Classification of H Beam Fabrication Machine:

1) H Beam Fabrication Machine has two general groups of PHJ series and ZHJ series, together with a sub branch of light duty under the ZHJ series. The distinction between the two types of Vertical H Beam Welder can be illustrated with below sketch: 

Fig Three in One H Beam Fabrication Machine
 

2) As can be found from the above sketch, if all of your workpieces have symmetric cross section, ZHJ series H Beam Fabrication Machine is the best choice; If part of your workpieces have asymmetric cross section, PHJ series H Beam Fabrication Machine is more applicable for you.

The Subject of this Page on H Beam Fabrication Machine

1. We give 6 videos in each of the above mentioned 4 product pages for H Beam Fabrication Machine. To help customers getting deeper impression on this box product of Wuxi JACK, we create thematic cluster pages of “Working Video”;
 

2. Besides videos exhibited below in this page, you can also check more videos for this Vertical H Beam Welder from below pages of:

 

3. We divide the videos on H Beam Fabrication Machine in this page into 4 parts of:

1) PHJ series H Beam Fabrication Machine working at customer site;
2) ZHJ series H Beam Fabrication Machine working at customer site;
3) Commissioning on H Beam Fabrication Machine at Wuxi JACK facility during its order to delivery process;
4) Three Working Steps in the H Beam Fabrication Machine

Working Video of PHJ series H Beam Fabrication Machine

1) This video has duration of 2 minutes and 2 seconds, recording working condition of a set of Wuxi JACK PHJ15 H Beam Fabrication Machine at customer site. The largest H Beam that can be produced in this Vertical H Beam Welder is 1500mm height (Web), 800mm width (Flange), and 40mm thickness;
2) The first 1 minute and 40 seconds gives close up observance on submerged arc welding in the process of H Beam production happened in the H Beam Fabrication Machine;
3) The remaining 20 seconds gives general view on the output of a piece of welding H Beam from the H Beam Fabrication Machine, and working area of this Vertical H Beam Welder.

1) This video has duration of 1 minute and 40 seconds. It was taken at a customer facility in Russia, on a set of Wuxi JACK PHJ15 H Beam Fabrication Machine;
2) In the video you can check the submerged arc welding in implementation, the 2 sets of Lincoln SAW power supply, and its control consoles, and operating panel of the H Beam Fabrication Machine, the digital display in the operating panel showing real time welding speed (At that moment it was 720mm/min.) of the Vertical H Beam Welder, the finished SAW welding seam on the output H Beam, the going forward of H Beam in the conveyors and main frame of the H Beam Fabrication Machine, and how did several operators work on this Vertical H Beam Welder.

Working Video of ZHJ series H Beam Fabrication Machine

1) This 1 minute and 42 seconds video for Wuxi JACK ZHJ8018 H Beam Fabrication Machine always changes its shooting subjects. So, you will not feel tedious when viewing the video;
2) The video was taken at a Chinese customer site. In the video, you can find 1 piece of T Beam was being manufactured from the Vertical H Beam Welder. You can also find the integral layout of two control soles and operating pendant at right hand side of the H Beam Fabrication Machine. The 600 mm/min. SAW speed at that time;
3) The 2 sets of blue color Chinese brand SAW power supply laid on the workshop ground of the Vertical H Beam Welder, the real time SAW welding current and voltage displayed on it, and white color control board put alongside the H Beam Fabrication Machine. And operator sucked welding flux during submerged arc welding.

1) This video on Wuxi JACK ZHJ8018 H Beam Fabrication Machine was taken at customer facility. A piece of over 1m height T Beam was being built out of the Vertical H Beam Welder;
2) T Beam is the first step in making H Beam;
3) Taken at outlet side of H Beam Fabrication Machine main frame, you can observe the straightening cell and its span adjusting handwheel, the flashing digital play on operating panel, as well as welding torch in working, in the H Beam Fabrication Machine.

Working Video of Commissioning on H Beam Fabrication Machine

1) This video was taken at Wuxi JACK facility, on a set of ZHJ5010 H Beam Fabrication Machine. This machine was to be exported to Russia;
2) This Vertical H Beam Welder has 2 welding modes of both large current submerged arc welding for thicker plates, and small current CO2 gas shielded welding for thinner plates;
3) The video reflects validating on submerged arc welding in the double modes H Beam Fabrication Machine.

1) This video was taken on the same set of Wuxi JACK ZHJ5010 H Beam Fabrication Machine in the previous video, also during validation stage;
2) As we mentioned, this set of Vertical H Beam Welder has 2 welding modes. This video was taken on CO2 gas shielded welding in the H Beam Fabrication Machine. This is the reason why you observe so many fumes and lights generated in the process, and people working around it should put on facial mask for personal protection.

1) This 9 seconds short video was taken during assembling process for manufacture of ZHJ series H Beam Fabrication Machine at Wuxi JACK, on assembling unit of the Vertical H Beam Welder;
2) In the video the symmetrically moving elements are guiding bushes of assembling unit, which are driven with hydraulic oil cylinders. The alignment rollers will be assembled onto these guiding bushes, performing assembling step in the H Beam Fabrication Machine.

1) Following the previous video, this video was taken at the later stage during assembling of the manufacturing on ZHJ series H Beam Fabrication Machine at Wuxi JACK;
2) You can find from the video, that 6 pairs of symmetrically distributed eccentric alignment rollers had been assembled, onto the guiding bushes shown in the previous video;
3) And validation on its performance was being made in the Vertical H Beam Welder, by means of a to be assembled T Beam, in the central working zone of the ZHJ H Beam Fabrication Machine.

Working Video of Three Working Steps in the H Beam Fabrication Machine

1) This overhead video focuses on central working area of Wuxi JACK PHJ model H Beam Fabrication Machine;
2) From the video you can check the 2 sets of left and right welding complex in the Vertical H Beam Welder, including welding torch and its position control mechanisms, welding flux conveying and recycling tube, wire feeder;
3) As well as alignment rollers for clamping the T Beam, and the downward roller for pressing the T Beam firmly, during operation of the H Beam Fabrication Machine.

1) This short video took at customer workshop gives novel perspective on H Beam manufacturing operation, in the Wuxi JACK PHJ and ZHJ H Beam Fabrication Machine;
2) You can find from the video, that during manufacturing of T Beam H Beam in this Vertical H Beam Welder, all the working steps are carried out simultaneously: Workpiece fabrication (Assembling, welding, straightening), as well as sending forward of the workpiece;
3) This explains why H Beam Fabrication Machine is a kind of highly efficient Automatic H Beam Production Machine

1) This video was taken at straightening side, or outlet of central working area in the Wuxi JACK PHJ and ZHJ H Beam Fabrication Machine. So, it does not reflect submerged arc welding of the Vertical H Beam Welder, but assembling, especially straightening function instead;
2) You can get clear view on straightening function of the H Beam Fabrication Machine from the video: There are 2 pieces of solid straightening rollers at top, and 1 piece of solid straightening roller at bottom, forming a cavity for straightening the H Beam T Beam when it passes through the cavity in the Vertical H Beam Welder;
3) Benefiting the working principle of oil cylinder downward stroke, the Wuxi JACK H Beam Fabrication Machine has two times straightening capacity compared with same trades in the market.

1) This video was taken at output conveyor of Wuxi JACK PHJ and ZHJ H Beam Fabrication Machine at customer factory;
2) You can find a piece of finished H Beam, the finished submerged arc welding seam on the H Beam, delivered from this Vertical H Beam Welder.

1) CO2 GMAW is not main stream welding mode in Wuxi JACK PHJ and ZHJ H Beam Fabrication Machine. As complement on submerged arc welding, CO2 GMAW in this Vertical H Beam Welder is usually applied for welding thin workpiece, with thickness from around 5mm to 10mm;
2) For this reason, CO2 GMAW is usually selected in light duty H Beam Fabrication Machine.

1) This overhead video demonstrates assembling and submerged arc welding in the Wuxi JACK PHJ and ZHJ H Beam Fabrication Machine;
2) The photographer should be standing at straightening side of the Vertical H Beam Welder. So, you can identify the blue color hydraulic manipulators installed at input conveyor of the H Beam Fabrication Machine, for doing the first stage assembling on H Beam T Beam;
3) The web and flange alignment rollers at different height guarantee precise fitting up of the web and flange, for correctly implementing submerged arc welding in the H Beam Fabrication Machine.

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WUXI JACK TECHNOLOGY CO., LTD
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