3 Integrated Function H Beam Welding machine 49

Integral Function H Beam Welding Machine from Wuxi JACK, the Ideal Solution on Producing Welding Structure Members for Customer!

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The Usage and Great Progress of Integral Function H Beam Welding Machine

1. The Finished Products Delivered from Integral Function H Beam Welding Machine:

1) In Steel Structure industry, the most important raw materials are welding H Beam (Or called I Beam) and its semi-finished work in process of T Beam. The height range (Web size) of these structure members is from 200mm up to 2000mm, with the corresponding welding seam height from 6mm to 12mm, the typical size is 8mm;
2) The PHJ series and ZHJ series Integral function H Beam Welding Machine is the dedicated used equipment for producing the above mentioned raw materials, with the optimum combination of quality, productivity, and cost. Please check below photos on working sites and output of the Integral Function H Beam Welding Machine;

Welding H Beam from the Wuxi JACK Integral Function H Beam Welding Machine: 

Fig1 Integrated Function H Beam Welding machine 37

Welding T Beam from the Wuxi JACK Integral Function H Beam Welding Machine:

Fig2 Integral Function H Beam Welding machine 32
3) In Steel Structure industry, there are many same names with the Integral function H Beam Welding Machine. The common used ones are but not limited to: H Beam Assembly Welding Straightening Integral machine, or Three in One H Beam Welding Machine, or H Beam Fabrication Machine, or Pull Through H Beam Welder, or Vertical H Beam Welder… etc. All refer to this same kind of equipment.
 

2. Why Customer Need Integral Function H Beam Welding Machine?

1) The Integral function H Beam Welding Machine brings along fundamental and revolutionary change and improvement on manufacturing equipment of Steel Structure Industry, benefiting customers on nearly full aspects of production management: P (People), Q (Quality), V(Velocity), C(Cost);
2) Starting from Chinese market over 10 years ago (The year of 2009), the Integral function H Beam Welding Machine is an advanced new generation H Beam Fabrication Machine equipped in Steel Structure industry facilities, and sees explosive development over the past decades both in Chinese and Overseas market;
3) The fundamental change brought along with the Integral function H Beam Welding Machine is, in the field of producing light to medium duty welding H Beam, the original three types of H Beam Fabrication Machine which compose H Beam Production Line: The combination of H Beam Assembly and Tack Welding Machine, and H Beam Submerged Arc Welding Machine, and H Beam Straightening Machine can be replaced with one set of this new H Beam Fabrication Machine. This is reason why sometimes people call this Integral Function H Beam Welding Machine as three in one H Beam Fabrication Machine;

4) For more analysis, please check product of “PHJ ZHJ Three in One Integral Function H Beam Welding Machine”. 

Wuxi JACK Integral Function H Beam Welding Machine Working at Customer Site

Engineering to Order Lean Manufacture on Integral Function H Beam Welding Machine at Wuxi JACK

How does Integral Function H Beam Welding Machine Work?

1 Integrated Function H Beam Welding Machine 29
2 Integral Function H Beam Welding Machine 105
3 Three in One H Beam Welding Machine 20
4 Three in one H Beam Fabrication Machine 6
5 H Beam Assembly Welding Straightening Integral Machine 14
6 H Beam Assembly Weld Straighten Integral Machine 60

Welding Job in Integral function H Beam Welding Machine

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Want to check the Working Moment of Wuxi JACK Integral Function H Beam Welding Machine and Its Finished H Beam and T Beam? Please check the lefthand scrolling photos

 

The Working Style and Features of Integral function H Beam Welding Machine:

 

Flat Welding Position in the Integral Function H Beam Welding Machine:

Fig1 Integrated Function H Beam Welding machine

1. As you can find from the above sketch, because of integrating three functions of assembly, welding and straightening into one equipment, the workpieces in this Fit Up Full H Beam Fabrication Machine stands in vertical orientation, and hence the welding is performed in flat position, instead of 45° fillet welding in single purpose H Beam Welding Machine;
2. This is also the reason why Integral function H Beam Welding Machine can not be used for producing heavy duty H Beam (Welding Seam above 12mm), and focus on producing light to medium duty H Beam instead (Welding Seam 8~ 12mm). This is also the reason why this H Beam Fabrication Machine has the other name of Vertical Pull Through H Beam Welder.
3. The second feature with working style of the Integral function H Beam Welding Machine is, the workpiece is produced into finished working parts from steel plates with passing through of the machine, the first time made into T Beam, then made into H Beam. This is why the machine has the other name of Pull Through H Beam Welder.

The Leading Technical Advantages of Wuxi JACK Integral Function H Beam Welding Machine

As the supplier on Integral Function H Beam Welding Machine with the longest history and largest market share, Wuxi JACK has accumulated series of technical advantages on this flagship product of our company;

1) Below we discuss on two of the strong points of our Integral Function H Beam Welding Machine: The Precise Position Control on Welding Torch, and Examples on Technical Know How of  the Pull Through H Beam Welder;
2) For the topic of The best solution in business view covering quality/ cost/ service/ delivery time, please visit the product page of “H Beam Fabrication Machine”;
3) For the aspect of Precise Assembling of workpieces in the Integral Function H Beam Welding Machine, please visit the product page of “H Beam Assembly Welding Straightening Integral Machine”;
4) For Advanced Welding Technique, and Strong Straightening Ability, and Ingenious Mechanical Structure and Delicate Components of the machine, please visit the product page of “Three in One H Beam Welding Machine”.

1. The All Direction Position Control on Welding Torch in Wuxi JACK Integral Function H Beam Welding Machine:

Why do you need the function of Welding Torch All Around Position Management in the Integral Function H Beam Welding Machine?

 
1) As the leading producer on three in one H Beam Fabrication Machine, over the years Wuxi JACK strives on continuous improvement on function of this Integral Function H Beam Welding Machine, and the capability on all direction change of welding torch is one of them;
2) As we know, the sizes of workpiece T Beam H Beam produced from the Integral Function H Beam Welding Machine always varies, for both web height, flange width, as well as flange and web thickness;
3) And one of the preconditions to acquire the eligible welding seam quality in the Integral Function H Beam Welding Machine is, as you can check from the above photos, to make sure the front end tip of the welding torch should be aimed at welding seam all the while, for whatever sizes of the workpiece. And hence entails the ability on flexible modulation of welding torch position, in the Integral Function H Beam Welding Machine;
4) Besides, during the feeding in of workpiece into central working area of the Integral Function H Beam Welding Machine, the two sets of welding torch should be moved away to leave sufficient space, so that it will not collide with workpiece of the Pull Through H Beam Welder;
5) So, what is the detailed availability on welding torch position change in Wuxi JACK Integral Function H Beam Welding Machine? As you can check from the above photos, the welding torch can not only be adjusted up and down, forward and backward in vertical and horizontal way, but also available for sliding in the 45° slant axis under motor drive. This function is really important and uncommon for the three in one H Beam Fabrication Machine;

2. Example on Technical Know How in Wuxi JACK Integral Function H Beam Welding Machine:

What does this mean for satisfactory running of the Three in One H Beam Fabrication machine?

 
 
This embodies the fineness of the product design and manufacture, and the experience gained, as producer of the Integral Function H Beam Welding Machine. Over the past decade, by working with hundreds of customers and focusing on continuous improvement on our product, we have embedded unique and ingenious technical know how in every detail of Wuxi JACK Integral Function H Beam Welding Machine. For example, for assembling unit which may encounter different kinds of raw material:

The Detection and Uplift unit for Long and Thin Workpieces in Wuxi JACK Integral Function H Beam Welding Machine:

1) During fitting up of long length web and flange, if thickness of these raw material is only 5~6mm (Which is often appeared in practical use), these long thin parts are prone to drop down due to its softness when fed into the Pull Through H Beam Welder, which will lead to inaccurate fitting up into T Beam and or H Beam;
2) To prevent this problem from happening in the Integral Function H Beam Welding Machine, as you can find from the above 1st and 2nd photos, we have introduced the delicate detecting and uplifting unit for such kind of flange and web, guaranteeing the precise alignment and assembling on all kinds of workpiece in Wuxi JACK Three in One H Beam Fabrication machine;
3) For detailed introduction, please check product of ZHJ8020 Integral Function H Beam Welding Machine.

Working Videos on of Wuxi JACK Integral Function H Beam Welding Machine

Submerged Arc Welding on T Beam in Wuxi JACK ZHJ8015 Integral Function H Beam Welding Machine;

Facility Commissioning on Working Process of Wuxi JACK PHJ15 Integral Function H Beam Welding Machine

CO2 GMAW Welding on a T Beam in Wuxi JACK ZHJ5010 Integral Function H Beam Welding Machine;

Commissioning on Alignment Rollers in Assembly Unit of Wuxi JACK ZHJ8018 Integral Function H Beam Welding Machine;

H Beam Submerged Arc Welding in Wuxi JACK PHJ18 Integral Function H Beam Welding Machine;

Superior Submerged Arc Welding Quality Delivered from Wuxi JACK Integral Function H Beam Welding Machine

The Classification of Wuxi JACK Integral Function H Beam Welding Machine

Wuxi JACK delivers full range of standard and special made Integral Function H Beam Welding Machine, as well as flexible combination of welding mode in the Pull Through H Beam Welder:

1. PHJ series Integral Function H Beam Welding Machine: For producing both symmetric and asymmetric welding T Beam, H Beam, I Beam;
2. ZHJ series Integral Function H Beam Welding Machine: For producing symmetric welding T Beam, H Beam, I Beam only;
3. Light duty ZHJ series Integral Function H Beam Welding Machine: For producing light duty symmetric welding T Beam, H Beam, I Beam.

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1. PHJ Series Integral Function H Beam Welding Machine

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1. The Outline on PHJ series Integral Function H Beam Welding Machine:

1) Workpiece Delivered from PHJ series Integral Function H Beam Welding Machine:

a) As you can check from below sketch, the disparity between PHJ and ZHJ integral function H Beam Welding Machine is the cross section shape of finished T Beam H Beam: Both asymmetric H Beam;

Fig1 Three in One H Beam Welding Machine

b) The second point in characteristic of PHJ Three in One H Beam Fabrication Machine is, the T Beam H Beam produced from it has larger size and hence heavier weight compared with that of the ZHJ models Integral Function H Beam Welding Machine. Please check below technical parameters of PHJ and ZHJ Integral Function H Beam Welding Machine for comparison;

2) The Welding Mode Adopted in PHJ series Integral Function H Beam Welding Machine:

Both PHJ and ZHJ Integral Function H Beam Welding Machine adopts Submerged Arc Welding in flat position;

3) Assembling Way in PHJ series Integral Function H Beam Welding Machine:

The assembling way in PHJ series three in one H Beam Fabrication Machine is one side hydraulic cylinder drive, and the opposing side hand turning leadscrew. This is different from ZHJ series Pull Through H Beam Welder;

4) Standard Models of PHJ series Integral Function H Beam Welding Machine:

Based on finished web height of T Beam and H Beam, the PHJ series Integral Function H Beam Welding Machine has three standard models of PHJ15, and PHJ18, and PHJ20 Pull Through H Beam Welder.

 

2. Technical Parameters of PHJ series Integral Function H Beam Welding Machine:

 Standard Models of the
 Integral Function H Beam
 Welding Machine
 PHJ15/ PHJ18/ PHJ20
 Cross Section of T Beam
 H Beam, I Beam
 Symmetric and Asymmetric  
 Web Height Range of T Beam
 H Beam, I Beam
 200 ~ 1500 / 1800/ 2000 mm
  Web Thickness Range of 
 T Beam H Beam, I Beam
 5 ~ 30 mm
  Flange Width Range of
 T Beam H Beam, I Beam
 200 ~ 800 mm
 Flange Thickness Range of
 T Beam H Beam, I Beam
 6 ~ 40 mm
  Length Range of T Beam H
 Beam, I Beam 
 3000 ~ 15000 mm
 Welding Mode  Single Arc or Twin Arc SAW
 Applicable Welding Speed  200 ~ 1200 mm/min.
 Single Pass of Welding Seam  6 ~ 12 mm
 Length and Form of Input and
 Output Conveyor
 11m length, Each in 3
 Segments
 Hydraulic System Specification  4.4 kW Oil Pump motor,
 6~8 MPa Working Pressure

2. ZHJ Series Integral Function H Beam Welding Machine

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1. The Outline on ZHJ series Integral Function H Beam Welding Machine:

1) Workpiece Delivered from ZHJ series Integral Function H Beam Welding Machine:

a) As introduced in the previous segment, the type of welding T Beam H Beam produced from ZHJ series Integral Function H Beam Welding Machine is: Symmetric cross section only;

Fig1 Integral Function H Beam Welding Machine

b) Compared with PHJ series Integral Function H Beam Welding Machine, the welding T Beam H Beam delivered from ZHJ series Pull Through H Beam Welder is slightly smaller and lighter. Please check below technical parameters of ZHJ models Integral Function H Beam Welding Machine;

 

2) The Welding Mode Adopted in ZHJ series Integral Function H Beam Welding Machine:

The ZHJ series Integral Function H Beam Welding Machine also uses Submerged Arc Welding in flat position as its welding style;

3) Assembling Way in ZHJ series Integral Function H Beam Welding Machine:

Different from PHJ models, the flange and web fitting up in ZHJ series Fit Up Full H Beam Fabrication Machine is realized in the way of: Automatic in phase fitting up driven with hydraulic cylinders;

4) Standard Models of ZHJ series Integral Function H Beam Welding Machine:

Also based on web height of finished welding T Beam and H Beam, the ZHJ series Integral Function H Beam Welding Machine has three standard models of ZHJ8015, and ZHJ8018, and ZHJ8020 Pull Through H Beam Welder.

 

2. Technical Parameters of ZHJ series Integral Function H Beam Welding Machine:

  Standard Models of
 the Integral Function H Beam
 Welding Machine 
 ZHJ8015/ ZHJ8018/ ZHJ8020
 Cross Section of T Beam
 H Beam, I Beam
 Symmetric Cross Section Only
 Web Height Range of T Beam
 H Beam, I Beam
 200 ~ 1500 / 1800/ 2000 mm
 Web Thickness Range of 
 T Beam H Beam, I Beam
 6 ~ 32 mm
 Flange Width Range of
 T Beam H Beam, I Beam
 150 ~ 750 mm
 Flange Thickness Range of
 T Beam H Beam, I Beam
 6 ~ 40 mm
 Length Range of T Beam H
 Beam, I Beam 
 3000 ~ 15000 mm
 Welding Mode  Single Arc or Twin Arc SAW
 Applicable Welding Speed  200 ~ 1200 mm/min.
 Single Pass of Welding Seam  6 ~ 12 mm
 Length and Form of Input and
 Output Conveyor
 11m length total,
 Each in 3 Segments
 Hydraulic System
 Specification
 4.4 kW Oil Pump motor,
 6~8 MPa Working Pressure

3. Light Duty Integral Function H Beam Welding Machine

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H Beam Fabrication Machine1. The Outline on Light Duty Integral Function H Beam Welding Machine:

1) Workpiece Delivered from Integral Function H Beam Welding Machine:

a) Below sketch gives one of the examples on which kind of working parts to be produced from light duty Integral Function H Beam Welding Machine: Its cross section sizes are much smaller than working parts from PHJ and ZHJ Integral Function H Beam Welding Machine, including web and flange thickness, web height and flange width;

Fig Light duty Integral Function H Beam Welding Machine

b) In practical application of steel structure members, there is fairly percentage of small size range, which we group it together as specifically Light duty Integral Function H Beam Welding Machine;

2) The Welding Mode Adopted in Light Duty Integral Function H Beam Welding Machine:

a) This is the most fundamental difference between Light duty and PHJ/ ZHJ series three in one Integral Function H Beam Welding Machine: It adopts with small current CO2 Gas Shielded GMAW welding;
b) The reason behind that is, the traditional SAW has too large welding current for making small thickness range of 6~ 14mm in this Light Duty H Beam Fabrication Machine;

3) Assembling Way in Light duty Integral Function H Beam Welding Machine:

a) Light duty Integral Function H Beam Welding Machine can be viewed as sibling product of ZHJ Integral Function H Beam Welding Machine: The flange and web fitting up is also in the working mode of: Both sides synchronous automatic hydraulic drive and leadscrew pushing;
b) Due to the smaller size of workpiece, so is the overall size, especially height of the Light duty Integral Function H Beam Welding Machine, compared with ZHJ and PHJ Pull Through H Beam Welder: There exist around 500mm shorter between the two types of the machine;

4) Standard Models of Light Duty Integral Function H Beam Welding Machine:

The most often seen model is Light duty is ZHJ5010 Three in One H Beam Fabrication Machine.

 

2. Technical Parameters of Light Duty Integral Function H Beam Welding Machine:

  Model Example of Light
 duty Integral Function H
 Beam Welding Machine
 ZHJ5010
 Cross Section of T Beam
 H Beam, I Beam
 Symmetric Cross Section Only
 Web Height Range of 
 T Beam H Beam, I Beam
 160 ~ 1000 mm
 Web Thickness Range of 
 T Beam H Beam, I Beam
 6 ~ 16 mm
 Flange Width Range of
 T Beam H Beam, I Beam
 80 ~ 500 mm
 Flange Thickness Range of
 T Beam H Beam, I Beam
 6 ~ 20 mm
 Length Range of T Beam H
 Beam, I Beam 
 3000 ~ 20000 mm
 Welding Mode  CO2 GMAW
 Applicable Welding Speed  200 ~ 2000 mm/min.
 Length and Form of Input
 and Output Conveyor
 16m length in total,
 Each in 4 Segments
 Hydraulic System
 Specification
 4.4 kW Oil Pump motor,
 6~8 MPa Working Pressure

Application and Related Equipment of Wuxi JACK Integral Function H Beam Welding Machine

1. Integral Function H Beam Welding Machine (Three in One H Beam Fabrication Machine) is the specialized equipment in Steel Structure Industry. It has overlapped and dedicated application with H Beam Production Line, and T Beam Production Line, as well as single set of H Beam Fabrication Machine: H Beam Assembly Machine, and H Beam Welding Machine, and H Beam Straightening Machine, and 60°/90°/180° Overturning Rack;
2. The raw materials flange and web for the PHJ and ZHJ Integral Function H Beam Welding Machine are produced from CNC Strip Plate Cutting Machine;
3. The equipment following the PHJ and ZHJ Integral Function H Beam Welding Machine is Beam End Face Milling Machine.

Three in One H Beam Welding Machine
01

Integrated Function H Beam Welding Machine
02

Integral Function H Beam Welding Machine
03

Other series of Wuxi JACK Products besides Integral Function H Beam Welding Machine

Integral Function H Beam Welding Machine Blogs

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  • Do you know what is H beam assembly weld straighten integral machine?

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  • Common Troubleshooting of H Beam Assembly Weld Straighten Integral Machine

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