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3 Integral Function H Beam Welding Machine 49

Integral Function H Beam Welding Machine from Wuxi JACK, the Ideal Solution on Producing Welding Structure Members for Customer!

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1. The Usage and Great Progress of Integral Function H Beam Welding Machine

1. The Usage and Great Progress of Integral Function H Beam Welding Machine | 2. Picture View on Wuxi JACK Integral Function H Beam Welding Machine | 3. How does Integral Function H Beam Welding Machine Work? | 4. Leading Technical Advantages of Wuxi JACK Integral Function H Beam Welding Machine | 5. Working Videos on of Wuxi JACK Integral Function H Beam Welding Machine | 6. Classification of Wuxi JACK Integral Function H Beam Welding Machine | 6.1 PHJ Series Integral Function H Beam Welding Machine: | 6.2 ZHJ Series Integral Function H Beam Welding Machine: | 6.3 Light Duty Integral Function H Beam Welding Machine | 7. Application and Related Equipment of Wuxi JACK Integral Function H Beam Welding Machine | 8. FAQ

1 3 in 1 H Beam Fabrication Machine 42
2 3 in 1 I Beam Fabrication Machine 55
3 Integral Function H Beam Welding Machine 63- IMG_20210709_145044
4 Integral Function H Beam Welding Machine 113- IMG_6905
5 H Beam Assembly Welding Straightening Integral Machine 121- 20131105_162451
6 H Beam Assembly Weld Straighten Integral Machine 16
7 3 in 1 H Beam Welding Machine 70- IMG_6822
8 Fit Up Full H Beam Fabrication Machine PHJ15

The Usage and Great Progress from Integral Function H Beam Welding Machine

1. Finished Workpieces Delivered from Integral Function H Beam Welding Machine:

1) Working Parts Sizes: In Steel Structure Industry, the most important raw materials are welding H/I Beams and its semi-finished T Beam. The web height of these beams is from 200mm to 2000mm; The welding seam toe is from 6mm to 12mm, in typical size of 8mm;
2) Machine Function: The PHJ and ZHJ series Integral function H Beam Welding Machine is the dedicated used equipment for producing the above mentioned H Beam, with the optimum combination of quality/ productivity/ cost. Its working sites and output:

Welding H Beam from Wuxi JACK Integral Function H Beam Welding Machine: (Fig.1)

Fig1 Integrated Function H Beam Welding Machine 37

Welding T Beam from Wuxi JACK Integral Function H Beam Welding Machine: (Fig.2)

Fig2 Integral Function H Beam Welding Machine 32
3) Same Name of the Machine:  H Beam Assembly Welding Straightening Integral Machine/ 3 in 1 H Beam Welding Machine/ H Beam Fabrication Machine, / Pull Through H Beam Welder/ Vertical H Beam Welder...
 

2. Why Customer Need Integral Function H Beam Welding Machine?

1) Advantages: The H Beam Fabrication Machine brings along revolutionary improvement on manufacturing equipment of Steel Structure Industry, benefiting customers on production management: P (People)/ Q (Quality)/ V(Velocity)/ C(Cost);
2) Development: Starting from Chinese market since the year of 2009, the Integral function H Beam Welding Machine is an advanced new generation H Beam Fabrication Machine equipped in Steel Structure industry facilities, and sees explosive development both in Chinese and Overseas market;
3) Fundamental Change: In producing light to medium welding H Beam, the original three core equipment in H Beam Production Line: H Beam Assembly Machine, plus H Beam Submerged Arc Welding Machine, plus H Beam Straightening Machine equal to single set of Integral Function H Beam Welding Machine. So people also call it 3 in 1 H Beam Fabrication Machine;

4) For overall view on advantages of Wuxi JACK Integral Function H Beam Welding Machine, please visit thematic pages “Quick Understanding on Wuxi JACK H Beam Fabrication Machine”.

Wuxi JACK Integral Function H Beam Welding Machine Working at Customer Site

Engineering to Order Lean Manufacture on Integral Function H Beam Welding Machine at Wuxi JACK

Welding in Integral Function H Beam Welding Machine

1 Integral Function H Beam Welding Machine 29
2 Integral Function H Beam Welding Machine 105
3 3 in 1 H Beam Welding Machine 20
4 3 in 1 H Beam Fabrication Machine 6
5 H Beam Assembly Welding Straightening Integral Machine 14
6 H Beam Assembly Weld Straighten Integral Machine 60

Welding Job in Integral function H Beam Welding Machine

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Lefthand Scrolling Photos: Working moment of Wuxi JACK Integral Function H Beam Welding Machine and finished workpieces

 

Flat welding in Integral Function H Beam Welding Machine:

Fig1 Integrated Function H Beam Welding machine

1) Shown in the above sketch, H Beam in H Beam Fabrication Machine stands in vertical orientation, hence welding is in flat position;
2) This is the reason why Integral function H Beam Welding Machine focuses on producing light to medium H Beam (Welding Seam 8~ 12mm);

3) The second feature in working style of the Integral function H Beam Welding Machine: Finished H Beam is produced from steel plates with passing through of the machine, first made into T Beam, then into H Beam. So it it is also named Pull Through H Beam Welder.

Leading Technical Advantages of Wuxi JACK Integral Function H Beam Welding Machine

Related discussion:
1. H Beam Fabrication Machine:
The best business solution covering Quality/ Cost/ Service/ Delivery time;
2. H Beam Assembly Welding Straightening Integral Machine:
Precise and accurate assembling on T/ H Beam;
3. Three in One H Beam Welding Machine:
1) Advanced welding technique;
2) Strong straightening ability;
3) Ingenious mechanical structure and delicate components of the machine

All Direction Position Control on Welding Torch in Wuxi JACK Integral Function H Beam Welding Machine:

1. Why need the function of Welding Torch All Around Position Management in the Integral Function H Beam Welding Machine?

 
1) Varying Sizes of T / H Beam: Web height/ Flange width/ Flange and web thickness;
2) Always Aiming on Welding Seam Precisely: Ability on flexible modulation of welding torch position, in the Integral Function H Beam Welding Machine;
3) H Beam Protection: Besides, when feeding in workpiece into central working area of the H Beam Fabrication Machine, the two sets of welding torch should be moved away to leave sufficient space, to not collide with workpieces of the Pull Through H Beam Welder;

2. Welding Torch Position Change in Wuxi JACK Integral Function H Beam Welding Machine:

Shown from the above photos, in Wuxi JACK H Beam Fabrication Machine, the welding torch can:
1) Adjusted up and down in vertical direction;
2) Forward and backward in horizontal direction;
3) Available for being slide in the 45° slant axis
Under motor drive. This function is really important and uncommon for the 3 in 1 Pull Through H Beam Welder;

Wuxi JACK Exclusive Unit for Assembling Thickness Flange in Pull Through H Beam Welder:

The above photos show the detection and uplift unit for long and thin workpieces in Wuxi JACK Integral Function H Beam Welding Machine:

1) Usage: During fitting up long length web and flange, if flange thickness is only 5~6mm (Which is often appeared in practical use), these long thin parts are prone to drop down due to its softness when fed into the H Beam Fabrication Machine, which will cause inaccurate assembling into T / H Beam;
2) To prevent this problem from happening in the Integral Function H Beam Welding Machine, we have introduced the delicate detecting and uplifting unit for small thickness flange and web, guaranteeing the precise alignment and assembling on all kinds of workpiece, in Wuxi JACK 3 in 1 H Beam Fabrication Machine.

 

Working Videos on of Wuxi JACK Integral Function H Beam Welding Machine

Remark: Besides below 6 videos of Wuxi JACK Integral Function H Beam Welding Machine, for more working videos of the machine, you can visit:

1. Running videos of Wuxi JACK H Beam Fabrication Machine;
2. Working videos of Wuxi JACK Pull Through H Beam Welder;
3. Videos of Wuxi JACK Integral Function H Beam Welding Machine;
4. Operating videos of Wuxi JACK H Beam Fabrication Machine

Unique configured small current CO2 GMAW Welding on fabricating a piece of T Beam in Wuxi JACK ZHJ5010 Integral Function H Beam Welding Machine;

Large current Submerged Arc Welding for fabricating vertical H Beam in Wuxi JACK PHJ18 Integral Function H Beam Welding Machine;

Wuxi JACK exported to Russia PHJ15 model 3 in 1 H Beam Fabrication Machine working at customer facility, for producing a piece of T Beam. And sweeping view on the workshop

Assembling, welding, and straightening, to produce a piece of T Beam, from Wuxi JACK ZHJ15 Integral Function H Beam Welding Machine, at a Chinese Steel Structure customer workshop;

Commissioning on high precision automatic work Eccentric Alignment Rollers in Assembling Unit of Wuxi JACK ZHJ18 Integral Function H Beam Welding Machine, at Wuxi JACK facility;

Finished H Beam both sides full length view on Superior quality Submerged Arc Welding Seam Delivered from Wuxi JACK Integral Function H Beam Welding Machine

The Classification on Wuxi JACK Integral Function H Beam Welding Machine

Wuxi JACK delivers full range of standard and special made Integral Function H Beam Welding Machine, as well as flexible combination of welding mode in the Pull Through H Beam Welder:

1. PHJ series 3 in 1 H Beam Fabrication Machine: For producing both symmetric and asymmetric cross section welding T Beam/ H Beam/ I Beam, SAW welding;
2. ZHJ series Integral Function H Beam Welding Machine: For specifically producing symmetric cross section welding T Beam/ H Beam/ I Beam, SAW welding;
3. Light duty ZHJ series Integral Function H Beam Welding Machine: For producing light duty small thickness symmetric cross section welding T Beam/ H Beam/ I Beam, CO2 welding.

Navigation Bar on “Integral Function H Beam Welding Machine”

6.1 PHJ Series Integral Function H Beam Welding Machine:

6.1 PHJ Series Integral Function H Beam Welding Machine: | 6.2 ZHJ Series Integral Function H Beam Welding Machine: | 6.3 Light Duty Integral Function H Beam Welding Machine

1 Integrated Function H Beam Welding Machine 18
2 3 in 1 H Beam Fabrication Machine 15

1. PHJ Series Integral Function H Beam Welding Machine

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1. Outline on PHJ 3 in 1 H Beam Fabrication Machine:

1) Workpiece of PHJ Models Pull Through H Beam Welder:

a) Shown in below sketch, the disparity between PHJ and ZHJ is the cross section shape of finished T /H Beam: Symmetric and asymmetric;

Fig1 Three in One H Beam Welding Machine

b) The 2nd characteristic of PHJ H Beam Fabrication Machine: T/ H Beam has larger size and heavier weight than that of the ZHJ models. Below technical parameters table shows on PHJ and ZHJ difference;

2) Welding Mode in PHJ Integral Function H Beam Welding Machine:

 Submerged Arc Welding in flat position;

3) Assembly Way in PHJ 3 in 1 H Beam Fabrication Machine:

One side hydraulic cylinder drive, the opposing side manual leadscrew transmission: Different from ZHJ series Pull Through H Beam Welder;

4) Standard Models of PHJ Integral Function H Beam Welding Machine:

Based on web height of finished T / H Beam, the PHJ series H Beam Fabrication Machine has three standard models of PHJ15/ /PHJ18/ PHJ20 Pull Through H Beam Welder.

 

2. Technical Parameters of PHJ Series Integral Function H Beam Welding Machine:

 Standard Models   PHJ15/ PHJ18/ PHJ20
 Cross Section of T / H Beam  Symmetric and Asymmetric  
 Web Height of T / H Beam  200 ~ 1500 / 1800/ 2000 mm
  Web Thickness of T / H Beam  5 ~ 30 mm
  Flange Width of T / H Beam  200 ~ 800 mm
 Flange Thickness of T / H Beam  6 ~ 40 mm
  Length of T / H Beam  3000 ~ 15000 mm
 Welding Mode  Single Arc or Twin Arc SAW
 Applicable Welding Speed  200 ~ 1200 mm/min.
 Single Pass of Welding Seam  6 ~ 12 mm Toe size
 Length and Form of Input and
 Output Conveyor		  11m length, Each in 3
 Segments, 1 motor drive
 Hydraulic System Specification  4.4 kW Oil Pump motor,
 6~8 MPa Working Pressure

2. ZHJ Series Integral Function H Beam Welding Machine

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1. Outline on ZHJ Models H Beam Fabrication Machine:

1) Workpiece of ZHJ Series Pull Through H Beam Welder:

a) Welding T /H Beam in Symmetric cross section;

Fig1 Integral Function H Beam Welding Machine

b) Compared with PHJ models, the welding T / H Beam delivered from ZHJ series H Beam Fabrication Machine is slightly smaller and lighter. Check below ZHJ technical parameters;

2) Welding Mode in ZHJ Series Integral Function H Beam Welding Machine:

Flat position Submerged Arc Welding;

3) Assembly Way in ZHJ Series H Beam Fabrication Machine:

Different from PHJ models, flange and web fitting up is realized: Automatic in phase assembled driven with hydraulic cylinders;

4) Standard Models of ZHJ Integral Function H Beam Welding Machine:

Three standard models of ZHJ15/ ZHJ18/ ZHJ20 

 

2. Technical Parameters of ZHJ Series Integral Function H Beam Welding Machine:

  Standard Models   ZHJ15/  ZHJ18/  ZHJ20
 Cross Section of T/ H Beam  Symmetric Cross Section Only
 Web Height of T/ H Beam  200 ~ 1500 / 1800/ 2000 mm
 Web Thickness of T/ H Beam  6 ~ 32 mm
 Flange Width of T/ H Beam  150 ~ 750 mm
 Flange Thickness Range of
 T Beam H Beam, I Beam		  6 ~ 40 mm
 Length of T/ H Beam  3000 ~ 15000 mm
 Welding Mode  Single Arc or Twin Arc SAW
 Applicable Welding Speed  200 ~ 1200 mm/min.
 Single Pass of Welding Seam  6 ~ 12 mm toe size
 Length and Form of Input and
 Output Conveyor		  11m length total,
 Each in 3 Segments
 Hydraulic System
 Specification		  4.4 kW Oil Pump motor,
 6~8 MPa Working Pressure
1 Three in One H Beam Welding Machine 5
3 H Beam Fabrication Machine 24
1 Three in One H Beam Welding Machine 44
2 3 in 1 H Beam Fabrication machine 61
3 3 in 1 H Beam Fabrication Machine 47

3. Light Duty Integral Function H Beam Welding Machine

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1. Usage of Light Duty H Beam Fabrication Machine:

1) Workpiece of Light duty Integral Function H Beam Welding Machine:

a) Below sketch gives example on working parts in light duty H Beam Fabrication Machine: Its cross section sizes are much smaller: Web/ flange thickness; Web height; Flange width;

Fig Light duty Integral Function H Beam Welding Machine

b) In practical application, there is fairly percentage of such small H Beam;

2) Welding Mode in Light Duty Integral Function H Beam Welding Machine:

a) This is the most fundamental difference of Light duty models: Small current CO2 Gas Shielded GMAW;

b) Because traditional SAW has too large welding current for making small thickness of 6~ 14mm;

3) Assembly in Light duty H Beam Fabrication Machine:

a) It is sibling product of ZHJ models: Flange and web are fit up with: Both sides synchronous automatic hydraulic drive and leadscrew pushing;
b) The overall height of Light duty Integral Function H Beam Welding Machine is around 500mm shorter;

4) Models of Light Duty H Beam Fabrication Machine:

For example: ZHJ5010

 

2. Technical Parameters of Light Duty Integral Function H Beam Welding Machine:

  Model Example   ZHJ5010
 Cross Section of T/ H Beam  Symmetric Cross Section Only
 Web Height of T/ H Beam  160 ~ 1000 mm
 Web Thickness of 
 T/ H Beam		  6 ~ 16 mm
 Flange Width of T/ H Beam  80 ~ 500 mm
 Flange Thickness of 
 T/ H Beam		  6 ~ 20 mm
 Length of T/ H Beam  3000 ~ 20000 mm
 Welding Mode  CO2 GMAW
 Applicable Welding Speed  200 ~ 2000 mm/min.
 Length and Form of Input
 and Output Conveyor		  16m length in total,
 Each in 4 Segments
 Hydraulic System
 Specification		  4.4 kW Oil Pump motor,
 6~8 MPa Working Pressure

Application and Related Equipment of Wuxi JACK Integral Function H Beam Welding Machine

1. Integral Function H Beam Welding Machine (Three in One H Beam Fabrication Machine) is the specialized equipment in Steel Structure Industry. It has overlapped and dedicated application with H Beam Production Line, and T Beam Production Line, as well as single set of H Beam Fabrication Machine: H Beam Assembly Machine, and H Beam Welding Machine, and H Beam Straightening Machine, and 60°/90°/180° Overturning Rack;
2. The raw materials flange and web for the PHJ and ZHJ Integral Function H Beam Welding Machine are produced from CNC Strip Plate Cutting Machine;
3. The equipment following the PHJ and ZHJ Integral Function H Beam Welding Machine is Beam End Face Milling Machine.

3 in 1 H Beam Welding Machine
01

Integrated Function H Beam Welding Machine
02

Integral Function H Beam Welding Machine
03

FAQ on Wuxi JACK Integral Function H Beam Welding Machine

  • Q What is standard on distinguishing medium duty and heavy duty welding H Beam for H Beam Fabrication Machine?

    A There is no explicit definition and distinction between medium and heavy duty H Beam in Steel Structure industry. In common practice, 12mm height welding seam is the threshold for distinguishing heavy and medium duty H Beam;
    H Beam Fabrication Machine can complete 12mm welding toe on finished H Beam with single time welding pass; For heavier duty workpieces with 12mm plus welding seam, H Beam Gantry Welding Machine should be used.  

  • Q What is market distribution on PHJ and ZHJ series H Beam Assembly Weld Straighten Integral Machine?

    A Based on Wuxi JACK years of tracing and statistics, majority of Chinese customers select ZHJ series H Beam Fabrication Machine, which focuses on fabricating welding H Beam with equal length flange extension; While PHJ series H Beam Assembly Weld Straighten Integral Machine sees more application in Overseas market, which has ability of producing both equal and different flange extension of welding H Beam.

  • Q What is welding mode adopted in Wuxi JACK Integral Function H Beam Welding Machine?

    A Majority of Integral Function H Beam Welding Machine is equipped with 1000A SAW (Submerged arc welding), which is applicable for producing 6mm ~ 40mm thickness flange and web; Meanwhile, when producing small thickness H Beam, namely 3mm to 6mm, the proper welding mode is 500A CO2 GMAW. This is featured function of Wuxi JACK Integral Function H Beam Welding Machine.

  • Q What is recommended welding process parameters, in Wuxi JACK Integral Function H Beam Welding Machine?

    A When working in SAW welding model, for flange and web thickness 20mm~ 30mm, the suggestive welding current is around 550~ 750A; When working with CO2 GMAW on 5mm~ 6mm thickness, 350A welding current is often adjusted.
     

  • Q What are technical advantages of Wuxi JACK 3 in 1 H Beam Assembly Welding Straightening Integral Machine for customers?

    A
    1. Assembly: Unique structure heavy duty pressing rollers, compared with unstable rolling rollers from other suppliers;
    2. Welding: Precise 3D positioning control on welding position, compared with manual adjusting from other suppliers;
    3. Straightening: 2 times straightening capacity: 40mm flange thickness, compared with 20mm only from other suppliers.

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1. Application of MP20 Plate Butt Joint Welding Machine:
2. Structure and Working Principle of MP Series Plate Butt Welding Joint Machine:
3. Technical Parameters of MP20 Plate Butt Weld Joining Machine:
 
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3. Technical Parameters of DX1520 H Beam End Face Milling Machine:
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4. Technical View on ASM63 Angle Steel Straightening Machine:
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Integral Function H Beam Welding Machine Blogs

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    Why is H Beam Assembly Weld Straightening Integral machine so popular in market?
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  • What is development history of the Integral Function H Beam Welding Machine?

    What is development history of the Integral Function H Beam Welding Machine?
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    Function Cells and Its Role in 3 in 1 H Beam Fabrication Machine; Welding Mode and SAW Features of Automatic 3 in 1 H Beam Welding Machine; Welding Technology Exploration on 3 in 1 Pull Through Vertical H Beam Welder; Daily Maintenance on 3 in 1 H Beam Steel Fabrication Machine; Summary on Servicing 3 in 1 H Beam Assembly Welding Straightening Integral Machine Read More
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