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One Page Summary on Wuxi JACK Steel Structure Welding Equipment

Leading Supplier in the field of Steel Structure Welding Equipment

Subject of This Page on Wuxi JACK Steel Structure Welding Equipment:

1. Function and Utilization of Steel Structure Welding Equipment:

1) Usage: In the field of steel structure components production: Welding T Beam/ H Beam/ BOX Beam/ Cross Beam/ Pipes/ Tanks/ Cylinders... There involves series of welding operation in the process route of production. And variety of steel structure Welding Equipment are for attaining this purpose;

2) Welding Mode adopted in These Steel Structure Welding Equipment:

Depending on required mechanical strength of finished components, formation of welding seam... These are frequently selected welding mode in all kinds of steel structure Welding Equipment:
a) SAW (Submerged arc welding);
b) CO2 GMAW/ MIG/ TIG...
c) In the form of back welding/ finished welding/ continuous welding/ stitch welding/ internal welding/ external welding;
3) Characteristic: In short, in practical application, these steel structure Welding Equipment come in flexible and diversified designing, with both standard and special design models;

2. Wuxi JACK Main Models of Steel Structure Welding Equipment:

1) T H Beam Assembly Machine with tack welding;
2) T H Beam SAW Welding Machine;
3) Various forms of Pipe Welding Machine;
4) Diversified types of Special Welding Machine;

3. Covering Below Topics on Steel Structure Welding Equipment:

1) Function and strong points of each category Wuxi JACK Steel Structure Welding Equipment;
2) Photos on these Steel Structure Welding Equipment machine tools being in Order to Delivery process at Wuxi JACK facility;
3) Photos on these Steel Structure Welding Equipment being put into running at customer workshop;
4) Working Videos of each category Wuxi JACK Steel Structure Welding Equipment.


We hope that, with reviewing on this web page, you can have an overall understanding on Wuxi JACK, and how do these Wuxi JACK Steel Structure Welding Equipment making contribution on customers.

 

Wuxi JACK Exceeding Capability on Delivering Excellent Quality Steel Structure Welding Equipment

As an engineering orientated company started by 3 senior engineers in Welding and Cutting industry, Wuxi JACK delivered Steel Structure Welding Equipment has merits of:

1) Full Line of Welding Equipment:

Covering:
a) Conventional versus tailor made;
b) Varied mechanical structure;
c) Assorted welding technology...
Requested from customers;

2) Sophisticated Design and Advanced Craftsmanship, providing the Most Delicate and Reasonable Welding Equipment:

Attaining lean production goal of:
a) People --Safe and satisfactory ergonomics operation of these steel structure Welding Equipment;
b) Quality – Producing top grade steel structure components from these Welding Equipment;
c) Velocity – High productivity and short cycle time guaranteed by steel structure Welding Equipment;
d) Cost -- Reasonable manufacturing cost and price of steel structure Welding Equipment;
3) Applicable and flexibly adapting to various welding mode and technology, to be adopted in steel structure Welding Equipment.

Brief Review on Main Models of Wuxi JACK Steel Structure Welding Equipment:

1. Steel Structure Welding Equipment 1 --- H Beam Assembly Machine:

1) Task and Output: H Beam Assembly Machine with CO2 gas shielded stich welding produces assembled and tack welded H Beam, from flanges and web;
2) Position: H Beam Assembly Machine is the 1st core Welding Equipment in H Beam Production Line;

3) Specifications of Welding H Beam Delivered from H Beam Assembly Machine:

Below parameters are listed in sequence of Z15 /Z18/ Z20/ Z30, the most popular model group of H Beam Assembly Machine:
a) T H Beam web height: 200 ~ 1500/ 1800/ 2000/ 3000 mm;
b) T H Beam web thickness: 6 ~ 32 / 60 mm;
c) T H Beam flange width: 200 ~ 800/ 1200 mm;
d) T H Beam flange thickness: 6 ~ 40/ 80 mm;
e) T H Beam length: 4,000 ~ 12,000 mm;

4) Main Functions of H Beam Assembly Machine with Stitch Welding:

a) Assembles 2 pieces of horizontal flanges and 1 piece of vertical web into H Beam steel structure;
b) Have tack welding in the mode of CO2 GMAW, on assembled H Beam at the same time together with assembling, to strengthen workpiece H Beam;

5) Technical Features of H Beam Assembly Machine with CO2 Stitch Welding:

a) Complicated Welding Equipment: H Beam Assembly Machine is “the most complicated” Welding Equipment in H Beam Production Line, this refers to its electric control system;
b) Electric Control: It has both PLC (Programmable logic controller) for controlling stich welding, and A.C. inverter for controlling working speed in H Beam Assembly Machine;
c) 2 Options on Stitch Welding: Customer can choose either automatic welding with 2 sets of CO2 power supply, or manual welding by operators, for CO2 stitch welding in H Beam Assembly Machine;

6) Strong Points of Wuxi JACK H Beam Assembly Machine:

a) Ability on Producing Large Models: Z15~ Z20 are the most often selected models of H Beam Assembly Machine; Besides, we also have rich experience on developing special made heavy duty models, such as Z30 super large H Beam Assembly Machine;
b) Reliable quality and reasonable price of all models of H Beam Assembly Machine;

7) Manufacturing T H Beam Assembly Machine at Wuxi JACK Workshop: (Fig.1 ~ Fig.4)

8) Wuxi JACK T H Beam Assembly Machine Working at Customer Site: (Fig.5 ~ Fig.8)

9) Operating Videos of Wuxi JACK T H Beam Assembly Machine:

2. Steel Structure Welding Equipment 2 --- H Beam SAW Welding Machine:

1) Function and Finished Workpieces: H Beam SAW Welding Machine produces finished welding T H Beam, by means of SAW (Submerged arc welding) in the position of 45° fillet welding;
2) Position: H Beam SAW Welding Machine is the 2nd set of core steel structure Welding Equipment, in H Beam Production Line, preceding H Beam Flange Straightening Machine;
3) Specifications of T H Beam from H Beam SAW Welding Machine: Same as workpieces specifications in H Beam Assembly Machine;

4) Main Mechanical Structures of H Beam SAW Welding Machine:

These variation in structure/ size/ welding unit quantity in H Beam SAW Welding Machine, is based on difference in application scenario of the steel structure Welding Equipment:

a) LHC Model Trolley Moving H Beam SAW Welding Machine:

i. With single group of SAW welding unit in one set of the steel structure Welding Equipment;
ii. Suitable for being applied in automatic H Beam Production Line;

b) LHA Series Gantry Moving H Beam SAW Welding Machine:

i. With 2 groups of SAW welding unit in one set of the steel structure Welding Equipment;
ii. Suitable for being applied in flexibly manual arranged H Beam Production Line;
iii. Several standard models of gantry moving H Beam SAW Welding Machine: LHZ4C/ LHA5C/ LHA4Z/ LHA5Z/ LHA55Z, based on max. H Beam height and working site environment of the steel structure Welding Equipment;

c) LHT Model Open T Frame H Beam SAW Welding Machine:

i. With 2 groups of SAW welding unit in one set of the steel structure Welding Equipment;
ii. Suitable for being applied in flexibly manual arranged H Beam Production Line;
iii. One model of the LHT H Beam SAW Welding Machine accommodates on all sizes of H Beam;

5) Manufacturing Different Types of H Beam SAW Welding Machine at Wuxi JACK Workshop: (Fig.9 ~ Fig.12)

6) Wuxi JACK Different Models of H Beam SAW Welding Machine Put into Use at Customer Facility: (Fig.13 ~ Fig.20)

7) Operating Videos of Wuxi JACK H Beam SAW Welding Machine:

3. Steel Structure Welding Equipment 3 --- Pipe Welding Machine:

1) Function and Application of Pipe Welding Machine:

a) Welding Forms Available in All Models of Pipe Welding Machine:

Fabricating on all types of cylindrical working components: Pipes/ Tubes/ Tanks/ Cylinders... Involve series welding in related Pipe Welding Machine, in the form of:

i. Seam Location: Internal and or external welding;
ii. Seam Form: Longitudinal and or circumferential welding;
iii. Different welding modes: SAW/ CO2 GMAW/ TIG/ MIG/ MAG;
iv. Technology: Back welding or finished welding;
v. Welding seam: Continuous or staggered;
All these can be fulfilled from different designs and models of Pipe Welding Machine;
b) Applying Sites: Correspondingly, different sizes and structures of Pipe Welding Machine can be seen everywhere in manufacturing industries: Petrochemical/ Oil and Gas/ Pressure Vessel/ Boiler/ LPG...;

2) General Classification on Pipe Welding Machine:

Coming in assorted forms, pipe Welding Equipment can be divided into 4 branches of:
a) Longitudinal Seam External Pipe Welding Machine;
b) Longitudinal Seam Internal Pipe Welding Machine;
c) Circumferential Seam External Pipe Welding Machine;
d) Circumferential Seam Internal Pipe Welding Machine;
For either back welding or finished welding, with applicable welding mode;

3) Strong Points of Wuxi JACK Pipe Welding Machine:

a) Pipe Welding Machine is the branch of Welding Equipment majorly special designed, according to customer demand;
b) With powerful background of welding technology, Wuxi JACK engineering team is very good at developing various forms of Pipe Welding Machine;

4) Producing Various Sizes and Structures of Pipe Welding Machine at Wuxi JACK Workshop: (Fig.17 ~ Fig.20)

5) Wuxi JACK Pipe Welding Machine Working at Customer Workshop:  (Fig.21~ Fig.24)

6) Working Videos of Wuxi JACK Pipe Welding Machine:

4. Steel Structure Welding Equipment 4 --- Special Welding Machine:

1) What is Special Welding Machine?

a) Wide Variety of Applicable Workpieces: Special Welding Machine refer to any Welding Equipment, which performs welding on any small using volume niche working components, such as test piece/ new products/ “high end” consuming parts, etc.;
b) Designed Case by Case: Correspondingly, different from H Beam Assembly Machine/ H Beam SAW Welding Machine, which usually come into form of standard design for batch production, every business case of Special Welding Machine differs from each other, echoing on customer expectation on specific using scenario;
c) Higher Manufacturing Cost: Correspondingly, Special Welding Machine belongs to “Engineering to Order” steel structure Welding Equipment, which involves higher building cost and price, and longer lead time;

2) Examples on Application Scenario and Business Cases of Special Welding Machine:

a) Large box frame gantry moving electric post workpieces Special Welding Machine;
b) Large girder beam fabrication Special Welding Machine;
c) Lab use NPI (New product introduction) purpose Special Welding Machine;
d) Longitudinal seam Special Welding Machine;
e) Strap cladding built-up Special Welding Machine;

3) Strong Points of Wuxi JACK Special Welding Machine:

a) Novelty Design: Wuxi JACK engineering team always delivers the most fitting designed structure and performance Special Welding Machine, for every customer with personalized demand;
b) Rich Experience: Over the past decades, Wuxi JACK has successfully designed and manufactured dozens business cases of Special Welding Machine, for customers from different industries, in China and overseas market;

4) Producing Various Special Welding Machine at Wuxi JACK Workshop: (Fig.25 ~ Fig.28)

5) Wuxi JACK Special Welding Machine Working at Customer Site: (Fig.29 ~ Fig.32)

6) Wuxi JACK Pipe Welding Machine Videos

H Beam Assembly Machine
01

H Beam SAW Gantry Welding Machine
02

H Beam SAW Gantry Welding Machine
03

Other series of Products We Own besides H Beam SAW Gantry Welding Machine

1. Application of MP20 Plate Butt Joint Welding Machine:
2. Structure and Working Principle of MP Series Plate Butt Welding Joint Machine:
3. Technical Parameters of MP20 Plate Butt Weld Joining Machine:
 
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1. Application of DX1520 H Beam End Face Milling Machine:
2. Function Briefs of DX1520 H Beam End Face Milling Machine for Steel Structure Member:  Precise Linear Guiderails of both directions for Precision Guarantee / Working Speed Control / Working Tool of Powerful Milling Head/ Operation / Workpiece Clamp 
3. Technical Parameters of DX1520 H Beam End Face Milling Machine:
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1. What can ASM63 Angle Steel Straightening Machine do for Customer?
2. Why You need Angle Straightening Machine?
3. The Good Points of ASM series Angle Steel Straightening Machine:
4. Technical View on ASM63 Angle Steel Straightening Machine:
5. Technical Parameters of ASM63 Angle Steel Straightening Machine:
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A. Uniqueness of 7 Axis 3000/12 Heavy duty Oxy-fuel Plasma CNC Pipe Cutting Machine:
B. The Challenge on Developing Mature 7 Axis 3000/12 Heavy duty Oxy-fuel Plasma CNC Pipe Intersection Cutting Machine:
C. The 7 Axis of CNC in Heavy duty Oxy-fuel Plasma CNC Pipe Intersection Cutting Machine:
D. User Friendly Design in Wuxi JACK Heavy duty Oxy-fuel Plasma CNC Pipe Cutting Machine:
E. Technical Parameters of 7 Axis 3000/12 Heavy duty Oxy-fuel Plasma CNC Pipe Intersection Cutting Machine:
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1. The Definition and Characteristic of HB series Universal Welding Positioner:
2. Technical Features of the HB series Universal Rotary Welding Positioner:
3. Technical Parameters of the HB series Single Welding Turning Table Welding Positioner:
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WUXI JACK TECHNOLOGY CO., LTD
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