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1 Steel Plate Flat Joint Butt Welding Machine 48

Running Videos of Wuxi JACK Sheet Metal Steel Plate Flat Joint Butt Welding Machine

Contents of This Page on Steel Plate Joining Butt Welding Machine

Section 1: Videos of Wuxi JACK Sheet Metal Plate Flat Butt Welder Machine;
Section 2: Brief on Values of Wuxi JACK Steel Plate Flat Joint Butt Welding Machine for Customer
Section 3: FAQ on Wuxi JACK Steel Plate Joining Butt Welding Machine

Related Thematic Product Pages:
1) Steel Plate Joining Butt Welding Machine;
2) Steel Plate Flat Butt Welder Machine;
3) The Powerful Wuxi JACK Steel Plate Flat Joint Butt Welding Machine.

Work Videos of Sheet Metal Steel Plate Flat Joint Butt Welding Machine

Summary: In this page, we present 32 working videos of Wuxi JACK Steel Plate Flat Butt Welder Machine, covering below 4 aspects of:
1. Superior Quality Melt Thru Butt Welding Seam fabricated from Wuxi JACK machine;
2. Carry Out Melt Thru (Fully Penetration) Butt Welding in Wuxi JACK machine;
3. Oxygen Fuel Flame Triple Cutting, for cutting out welding groove on edges of joint plates before butt welding;
4. Overall View on Appearance and Operating Conditions of Wuxi JACK Steel Plate Flat Joint Butt Welding Machine

Superior Quality Melt Thru Welding Seam Fabricated from Wuxi JACK Sheet Metal Steel Plate Joining Butt Welding Machine

SAW and GMAW Melt Thru (Fully Penetration) Butt Welding in Wuxi JACK Sheet Metal Steel Plate Flat Butt Welder Machine

16 Steel Plate Flat Joint Butt Welding Machine 42

Oxygen Fuel Flame Triple Cutting in Wuxi JACK Sheet Metal Steel Plate Flat Joint Butt Welding Machine

Purpose: This optional function unit is for cutting out welding groove on edges of sheet metal before melt-thru butt welding, especially on plates with thickness equals to and bigger than 15mm, so that ideal fully penetration effect can be acquired on butt welding seam of finished joint plate.

27 Steel Plate Butt Joint Welding Machine 5

Overall Appearance and Operation of Wuxi JACK Sheet Metal Steel Plate Joining Butt Welding Machine

Brief: In this segment, after observing on work performance of Wuxi JACK MP series machine, let us have an overall view on what does the machine looks like, and work zone arrangement, at customer workshop:

Application of Sheet Metal Steel Plate Flat Butt Welder Machine

A. Typical Using Scenario of Steel Plate Flat Joint Butt Welding Machine:

 
1. Building Larger Plates with Conventional Sizes from Steel Mill:
1) Background: Steel plates produced from Steel Mills have length grades of 6 / 12/ 15m. In many production sites, longer steel plates are necessary for manufacturing large size assemblies, such as 30~ 40m long steel plate; This can be acquired with this Plate Flat Butt Welder machine we introduced here:
2) A piece of 18m long steel plate being joint from 2 pieces of 9m long steel plate, with Wuxi JACK MP20 model steel Plate Flat Butt Welder Machine: (Fig.1)
Fig1 Steel Plate Flat Joint Butt Welding Machine 1
 

2. Utilizing Leftover Materials to Fabricate into an Integral Plate with Plate Flat Butt Welder Machine:

1) Turning Waste into Treasure: In any manufacturing facilities, leftover materials are inevitable during production. It can be either processed as scraps, Or, more economically, to make it useful again, in the way of building useful size plates from small scraps with butt welding:
2) Piece up small plates into larger ones with Wuxi JACK steel Plate Joining Butt Welding Machine: (Fig.2)
Fig2 Steel Plate Joining Butt Welding Machine 83
 

B. Applicable Industries of Sheet Metal Steel Plate Joining Butt Welding Machine:

1) This is a kind of niche product in market, not many suppliers producing on it. On the other hand, this machine is very valuable in any manufacturing industries, especially Hoisting Crane/ Port Machinery/ Large Scale Steel Structure/ Boiler, etc.;
2) Wuxi JACK MP25/ MP20/ MP23/ MP25 model steel Plate Flat Joint Butt Welding Machine at customer workshops: (Fig.3/ 4/ 5/ 6)

C. Production Efficiency Raise with Wuxi JACK Steel Plate Flat Butt Welder Machine:

Automation: This machine raises over 2 times productivity of sheet metal butt welding joint, turning operation from manual operation to fully automatic:


1. Before Advent of Sheet Metal Steel Plate Flat Joint Butt Welding Machine:

Flat joint on 2 pieces of plates needs to be completed with below steps:
1) 2 times butt welding on both sides of plates. The butt welding seam is only with half fusion;
2) 2 times carbon gouge on butt welding seam;
3) 1 time 180° flipping with tools, on the 2 pieces of heavy/ large/ sharp sheet metals;
Such manual operation is time consuming, needing 2~ 3 operators, and embedded with safety hidden trouble;


2. With Use of Wuxi JACK Steel Plate Joining Butt Welding Machine:

Sheet metal flat joint can be fulfilled fully automatically:
1) Operator just need to load on sheet metals, and load off finished joint plate from machine roller table;
2) The entire plate flat joint operation is automatic and fluent, fulfilled with one time plate passing through the machine;
3) Quality of plate joint is stable and controllable;
4) Only 1 operator is necessary;
 

3. Advanced Technology in Wuxi JACK Steel Plate Flat Butt Welder Machine:

1) Wuxi JACK patent melt-thru butt welding: Fully penetration seam with single side butt welding:
2) By means of carrying out butt welding on top surface side of joint plates, finished welding seam of high strength and full fusion can be acquired;
3) This is fulfilled with delicate design on mechanical/ hydraulic/ electric control system of machine:
4) Test on SAW (Submerged arc welding) melt-thru butt welding in Wuxi JACK steel Plate Flat Butt Welder machine: (Fig.7)
Fig7 Steel Plate Flat Joint Butt Welding Machine 12

FAQ on Wuxi JACK Sheet Metal Steel Plate Flat Joint Butt Welding Machine

  • Q Could you Introduce Configuration and Brand of Major Components of Wuxi JACK Steel Plate Flat Joint Butt Welding Machine?

    A Wuxi JACK steel Plate Flat Butt Welder machine adopts with the first class suppliers, to fully guarantee quality and performance:
    1. 1) SAW/ CO2 Butt Welding Power Supply: Chinese HUAYUAN or AOTAI. Customer can also designate brand, for example, we had a customer once asked for American Lincoln;
    2. 2) HMI (Human machine interface) and inverter: Japan Mitsubishi or Germany Schneider;
    3. 3) Electric Control Elements: Germany Siemens;
    4. 4) Hydraulic pump station and electromagnetic valves: Chinese YOSHENG

  • Q Why there is Restriction on the Minimum Width of Plate for Butt Welding in Steel Plate Joining Butt Welding Machine, and how to Joint on Small Plates?

    A
    1. 1) The conventional specification of the minimum width in Wuxi JACK steel Plate Flat Butt Welder machine is 300mm, and, it can be special designed according to customer demand, for example, 145mm for a Cambodia customer in Aug. 2025;
    2. 2) The reason is, the mechanism for holding on small plate is hydraulic drive pressing blocks, which are distributed in regular interval along butt welding table of machine. To secure firmly these small plates, there is limitation on the minimum width of plates;
    3. 3) Usually, the steel Plate Flat Joint Butt Welding Machine is designed for butt welding on single pair of sheet metal, especially on medium and large width plates, 500mm and above; When customer want to have several pairs, for example, 3 pairs to be butt welded with one time stroke, these small plate need to be pieced and tack welded into an integral piece first, then sent to machine for butt welding.

  • Q What Should Operator Do when Working on Steel Plate Flat Joint Butt Welding Machine?

    A Operator should command skill on managing the Oxygen fuel flame triple cutting operation, and overseeing butt welding step:
    1. 1) The flame triple cutting entails ability and experience on adjusting gas pressure of Oxygen/ Acetylene, and adjusting angle of flame triple cutting torches, based on beveling requirement for plate butt welding;
    2. 2) Wuxi JACK MP series steel Plate Flat Butt Welder Machine adopts fully penetration welding, which means single face welding double face completion. Although it is automatic process, operator should have knowledge on what are proper process control parameter range for implementing on butt welding process, including welding current/ voltage/ wire feeding speed.

  • Q Please Give General Daily Running Cost of Steel Plate Flat Butt Welder Machine, Consumables:

    A
    1. 1) Cooling water --- This costs the minimum, just ordinary running water can be used. It should be replaced around every half a year, under operation arrangement of single shift;
    2. 2) SAW Welding wire --- This is one of major consumables of plate butt welding. It should be Φ2.5mm – Φ4.0mm SAW welding wire. Under the working speed of 500- 800 mm/min., consumption is around 1- 2kg SAW welding wire every hour;
    3. 3) SAW Welding Flux --- There are 2 different types of SAW welding flux for operating on steel Plate Flat Butt Welder machine: The top layer SJ101 or 301 ordinary type, which is the main consumed flux in butt welding, and special TGF-B or OK Flux 10.69 at bottom layer, which, although only 1/10th consumption volume of top layer, plays key role in guaranteeing quality and performance of butt welding;
    4. 4) Oxygen and Cutting Gas (Acetylene or Propane) --- Depending on production output of steel Plate Joining Butt Welding Machine. Some customers not very often use triple cutting;
    5. 5) Copper Pads, Cutting Torch, Welding Torch --- These units have longer service life, in the middle between long service parts and consumables, which greatly depend on maintenance and production output of machine. Operating properly, its replace frequency can be obviously reduced.

  • Q Please give Production Variable Cost of Steel Plate Joining Butt Welding Machine, Utilities

    A This mainly involves 4 aspects of: Electricity/ Gas/ Hydraulic Oil/ Water
    1. 1. Flame triple cutting: There are three ways of cutting gas pipeline:
    1. 1) Pre-heating Oxygen;
    2. 2) Cutting Oxygen;
    3. 3) Cutting gas: Acetylene / Propane;
    With gas array and manifold;
    1. 2. Hydraulic Drive: For driving on pressing blocks, which secure metal plates against bottom copper pads. The corresponding pump station has motor power of 4kW; The hydraulic pressure is 8MPa;
    2. 3. Cooling Water Circulation: In Wuxi JACK Steel Plate Flat Butt Welder Machine, there are several pieces of water tube (Blue color) connected between butt welding work table and cooling water tank. The volume of water tank is 400L; The water pressure is 0.2~ 0.4 MPa;
    3. 4. Electricity: One set of Wuxi JACK MP30 (One of the often selected model) steel Plate Flat Joint Butt Welding Machine has total power of around 12.5kW+ 75KVA;

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