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1 Sheet Metal Steel Plate Butt Joint Welding Machine 37

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Sheet Metal Steel Plate Butt Joint Welding Machine

Usage and Huge Values of Sheet Metal Steel Plate Flat Butt Welding Machine:

A. What Can Sheet Metal Steel Plate Butt Joining Machine do for Customers?

1. Customer can acquire bigger and longer sheet metal from smaller pieces, with stronger intensity at joint welding seam, from Wuxi JACK MP series Plate Butt Joint Welding Machine;

2. Typical Business Cases of Sheet Metal Steel Plate Butt Joint Welding Machine:

1) Building Larger Plates Than Steel Mill with Steel Plate Flat Butt Welder:

a) Background: Steel plates with small to medium thickness (3mm ~ 40mm) produced from Steel Mills usually have length from several meters up to 12~ 15 meters;
b) Meanwhile, in many industries, longer length steel plates are necessary for manufacturing large size components, such as 30~ 40 meters long steel plate; This can be acquired with steel Plate Butt Joining Machine:

c) A piece of 30m long steel plate being joint from 2 pieces of 15m long steel plate, in Wuxi JACK exported MP20 Plate Flat Joint Butt Welding Machine: (Fig.1)

Fig1 Plate Butt Joint Welding Machine 8

2) Utilizing Leftover Materials to Fabricate an Integral Plate with Sheet Metal Flat Butt Welding Machine:

a) In any manufacturing facilities, leftover materials are inevitable during production. It can be either processed as scraps;
b) Or, more economically, to make it useful with Steel Plate Flat Butt Welder:

c) Piece up small plates with Wuxi JACK Sheet Metal Steel Plate Flat Butt Welding Machine: (Fig.2)

Fig2 Plate Flat Joint Butt Welding Machine 81

 

3. Applicable Industries of Sheet Metal Steel Plate Butt Joint Welding Machine:

1) This Flat Butt Welder is valuable in any manufacturing industries, especially Hoisting Machinery/ Port Machinery/ Large Scale Steel Structure/ Boiler, etc.;

2) Wuxi JACK MP30/ MP23/ MP20 Sheet Metal Steel Plate Flat Joint Butt Welding Machine at customer workshops: (Fig.3/4/5)

Fig3 Sheet Metal Steel Plate Flat Butt Welding Machine 15
Fig4 Sheet Metal Steel Plate Butt Joint Welding Machine 35
Fig5 Sheet Metal Steel Plate Flat Joint Butt Welding Machine 5

B. Huge Benefits of Sheet Metal Steel Plate Flat Butt Welding Machine:

Automation: Plate Flat Joint Butt Welding Machine raises 2 times productivity of sheet metal joining, making the operation from manual job to fully automatic task:

1. Before Advent of MP Series Sheet Metal Steel Plate Flat Joint Butt Welding Machine:

Joint 2 pieces of sheet metal need to be completed with below steps:
1) 2 times welding on both sides of the 2 sheet metals;
2) 2 times carbon gouging on both sides of the 2 sheet metals;
3) 1 time 180° flipping with tool of crane on 2 sheet metals;
Such manual joining operation is time consuming, needing 2~3 operators, and embedded with safety hidden trouble;

2. With Introduction of Wuxi JACK MP Series Sheet Metal Steel Plate Butt Joint Welding Machine:

1) Sheet metal flat joint can be fulfilled fully automatically;
2) Operator just need to load on pre-joint sheet metals, and load off post joint sheet metal from the Plate Butt Joining Machine;
3) The complete plate joint operation is fluent, completed from one time workpiece passing through the Plate Butt Joint Welding Machine;
4) Quality of plate joining is stable and controllable;
5) Only 1 operator is necessary to work on Flat Butt Welder;

3. Advanced Technology Being Adopted in Wuxi JACK Plate Butt Joint Welding Machine:

1) Wuxi JACK patent melt-thru welding: This is a fully penetration welding:
2) By means of applying welding on one side of joint plates, which is usually top surface of the joint plates, welding seam of high strength and complete fusion can be got on both top and bottom surface of joint plates;
3) This is fulfilled with series of delicate design mechanical/ hydraulic/ circulating water system assembled in the Sheet Metal Steel Plate Flat Butt Welding Machine:

4) Test on SAW (Submerged arc welding) melt-thru in Wuxi JACK Plate Butt Joint Welding Machine: (Fig.6)

Fig6 Sheet Metal Steel Plate Flat Joint Butt Welding Machine 7

 

4. Related Thematic Product Pages with Sheet Metal Steel Plate Butt Joining Machine:

Working Video of Sheet Metal Steel Plate Flat Butt Welding Machine

 In this page, we present 14 working videos of Sheet Metal Plate Flat Joint Butt Welding Machine, covering below 4 topics of:

 

1. Superior Quality Melt Thru Welding Seam fabricated from Wuxi JACK Sheet Metal Steel Plate Butt Joint Welding Machine;
2. Carry Out Melt Thru (Fully Penetration) Welding in Wuxi JACK Sheet Metal Steel Plate Flat Butt Welding Machine;
3. Triple Oxygen Fuel Flame Cutting (For making welding groove) in Wuxi JACK Sheet Metal Steel Plate Flat Joint Butt Welding Machine;
4. Overall View on Appearance and Working Conditions of Wuxi JACK Sheet Metal Steel Plate Butt Joining Machine

Superior Quality Melt Thru Welding Seam Fabricated from Wuxi JACK Sheet Metal Steel Plate Butt Joint Welding Machine:

SAW and GMAW Melt Thru (Fully Penetration) Welding in Wuxi JACK Sheet Metal Steel Plate Flat Butt Welding Machine

Oxygen Fuel Triple Flame Cutting in Wuxi JACK Sheet Metal Steel Plate Flat Joint Butt Welding Machine

Purpose: This working unit is for making welding groove on edges of sheet metal before melt-thru welding, especially on workpieces with thickness equals to and bigger than 12mm, so that ideal penetration can be acquired on butt joint welding seam of the finished joint plate, from sheet metal steel Plate Butt Joint Welding Machine

Overall View on Appearance and Working Conditions of Wuxi JACK Sheet Metal Steel Plate Flat Butt Welder

Finally, after observing working performance of Wuxi JACK MP series sheet metal steel Plate Butt Joint Welding Machine, let us have an overall view on what does it looks like, and working zone arrangement, at customer or Wuxi JACK workshop:

FAQ on Wuxi JACK Sheet Metal Steel Plate Flat Joint Butt Welding Machine

  • Q Which Function Units are equipped in Wuxi JACK Sheet Metal Plate Flat Butt Welding Machine?

    A One set of Wuxi JACK MP series Sheet Metal Plate Flat Butt Welding Machine includes below 5 major function cells:
    1. 1) Mechanical main frame: Fixed double sides acting gantry beam and platform;
    2. 2) Melt-thru welding unit: Welding torch/ welding power supply and involved control consoles/ welding supplementary elements;
    3. 3) Beveling unit: Oxygen-fuel flame triple cutting unit, and related thermal gas conduits and regulating panel;
    4. 4) Input and output conveyors of the Flat Butt Welding Machine;
    5. 5) Controlling and assistant systems: Electric/ Hydraulic system for workpiece clamping/ Cooling water circulating system/ pneumatic system.

  • Q What does Product Name “Steel Plate Flat Butt Welding Machine” Refer to? And Its Usage for Customers?

    A
    1. 1) Because 2 pieces of raw material: Sheet metal, will be joint into an integral larger and longer piece, in the form of “flat butt joint”, with 180° joint angle. This is equipment name “Sheet Metal Flat Butt Welding Machine” implies;
    2. 2) Benefitting from this challenging task, customers can acquire larger size of sheet metal, from smaller ones;
    3. 3) Majority conditions, clients want to get longer sheet metal from shorter pieces, by using Steel Plate Flat Butt Welding Machine.

  • Q What are Technical Superiorities of Wuxi JACK Steel Plate Butt Joining Welding Machine?

    A
    1. 1) Patent Technology Melt-Thru: This means only Wuxi JACK has capability to deliver such delicate welding for customers. It means one side welding on the 2 pieces of joint steel plate, and welding seam can be formed in strong intensity with fully penetration;
    2. 2) Multi-Functional Arrangement: For workpiece thickness from 15mm to 40mm, certain angle slant groove should be beveled ahead of time before fully penetration welding. In Wuxi JACK Steel Plate Butt Joining Welding Machine, Oxygen fuel thermal triple cutting unit is equipped, thus helps customers saving investment on beveling equipment.

  • Q Why Investment on Wuxi JACK Steel Plate Butt Joining Machine Can Bring Great Financial Benefit for Customers?

    A By introducing Wuxi JACK Steel Plate Butt Joining Machine, customers can:
    1. 1) Reducing number of operators;
    2. 2) Remove potential safety risk;
    3. 3) Improve production efficiency 2.5 times;
    4. 4) Acquire consistent controllable plate butt joining effect
    On operation of sheet metal plate flat butt joining.

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