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1 Sheet Metal Steel Plate Butt Joint Welding Machine 37

Running Videos of Wuxi JACK 

Sheet Metal Steel Plate Butt Joint Welding Machine

Navigation Bar on “Running Videos of Sheet Metal Steel Plate Flat Joint Butt Welding Machine”

 
1. Usage and Merits of Plate Butt Joint Welding Machine

1. Usage and Merits of Plate Butt Joint Welding Machine

2. Working Video of Flat Butt Welding Machine in this Page

3. Superior Quality of Melt Thru Welding Seam from Wuxi JACK Plate Butt Joint Welding Machine

4. Melt Thru Welding in Wuxi JACK Flat Butt Welding Machine

5. Triple Flame Cutting in Wuxi JACK Plate Flat Joint Butt Welding Machine

6. Overall View on Appearance of Wuxi JACK Flat Butt Welder

Usage and Huge Values of Sheet Metal Steel Plate Flat Butt Welding Machine:

A. What Can Sheet Metal Steel Plate Butt Joining Machine do for Customers?

1. Customer can acquire bigger and longer sheet metal from smaller pieces, with stronger intensity at joint welding seam, from Wuxi JACK MP series Plate Butt Joint Welding Machine;

2. Typical Business Cases of Sheet Metal Steel Plate Butt Joint Welding Machine:

1) Building Larger Plates Than Steel Mill with Steel Plate Flat Butt Welder:

a) Background: Steel plates with small to medium thickness (3mm ~ 40mm) produced from Steel Mills usually have length from several meters up to 12~ 15 meters;
b) Meanwhile, in many industries, longer length steel plates are necessary for manufacturing large size components, such as 30~ 40 meters long steel plate; This can be acquired with steel Plate Butt Joining Machine:

c) A piece of 30m long steel plate being joint from 2 pieces of 15m long steel plate, in Wuxi JACK exported to Russia MP20 Plate Flat Joint Butt Welding Machine: (Fig.1)

Fig1 Plate Butt Joint Welding Machine 8

2) Utilizing Leftover Materials to Fabricate an Integral Plate with Sheet Metal Flat Butt Welding Machine:

a) In any manufacturing facilities, leftover materials are inevitable during production. It can be either processed as scraps;
b) Or, more economically, to make it useful with Steel Plate Flat Butt Welder:

c) Piece up small plates with Wuxi JACK Sheet Metal Steel Plate Flat Butt Welding Machine: (Fig.2)

Fig2 Plate Flat Joint Butt Welding Machine 81

 

3. Applicable Industries of Sheet Metal Steel Plate Butt Joint Welding Machine:

1) This Flat Butt Welder is valuable in any manufacturing industries, especially Hoisting Machinery/ Port Machinery/ Large Scale Steel Structure/ Boiler, etc.;

2) Wuxi JACK MP30/ MP23/ MP20 Sheet Metal Steel Plate Flat Joint Butt Welding Machine at customer workshops: (Fig.3/4/5)

Fig3 Sheet Metal Steel Plate Flat Butt Welding Machine 15
Fig4 Sheet Metal Steel Plate Butt Joint Welding Machine 35
Fig5 Sheet Metal Steel Plate Flat Joint Butt Welding Machine 5

B. Huge Benefits of Sheet Metal Steel Plate Flat Butt Welding Machine:

Automation: Plate Flat Joint Butt Welding Machine raises 2 times productivity of sheet metal joining, making the operation from manual job to fully automatic task:

1. Before Advent of MP Series Sheet Metal Steel Plate Flat Joint Butt Welding Machine:

Joint 2 pieces of sheet metal need to be completed with below steps:
1) 2 times welding on both sides of the 2 sheet metals;
2) 2 times carbon gouging on both sides of the 2 sheet metals;
3) 1 time 180° flipping with tool of crane on 2 sheet metals;
Such manual joining operation is time consuming, needing 2~3 operators, and embedded with safety hidden trouble;

2. With Introduction of Wuxi JACK MP Series Sheet Metal Steel Plate Butt Joint Welding Machine:

1) Sheet metal flat joint can be fulfilled fully automatically;
2) Operator just need to load on pre-joint sheet metals, and load off post joint sheet metal from the Plate Butt Joining Machine;
3) The complete plate joint operation is fluent, completed from one time workpiece passing through the Plate Butt Joint Welding Machine;
4) Quality of plate joining is stable and controllable;
5) Only 1 operator is necessary to work on Flat Butt Welder;

3. Advanced Technology Being Adopted in Wuxi JACK Plate Butt Joint Welding Machine:

1) Wuxi JACK patent melt-thru welding: This is a fully penetration welding:
2) By means of applying welding on one side of joint plates, which is usually top surface of the joint plates, welding seam of high strength and complete fusion can be got on both top and bottom surface of joint plates;
3) This is fulfilled with series of delicate design mechanical/ hydraulic/ circulating water system assembled in the Sheet Metal Steel Plate Flat Butt Welding Machine:

4) Test on SAW (Submerged arc welding) melt-thru in Wuxi JACK Plate Butt Joint Welding Machine: (Fig.6)

Fig6 Sheet Metal Steel Plate Flat Joint Butt Welding Machine 7

 

4. Related Thematic Product Pages with Sheet Metal Steel Plate Butt Joining Machine:

Working Video of Sheet Metal Steel Plate Flat Butt Welding Machine

 In this page, we present 14 working videos of Sheet Metal Plate Flat Joint Butt Welding Machine, covering below 4 topics of:
 

1. Superior Quality Melt Thru Welding Seam fabricated from Wuxi JACK Sheet Metal Steel Plate Butt Joint Welding Machine;
2. Carry Out Melt Thru (Fully Penetration) Welding in Wuxi JACK Sheet Metal Steel Plate Flat Butt Welding Machine;
3. Triple Oxygen Fuel Flame Cutting (For making welding groove) in Wuxi JACK Sheet Metal Steel Plate Flat Joint Butt Welding Machine;
4. Overall View on Appearance and Working Conditions of Wuxi JACK Sheet Metal Steel Plate Butt Joining Machine

Superior Quality Melt Thru Welding Seam Fabricated from Wuxi JACK Sheet Metal Steel Plate Butt Joint Welding Machine:

1) This video was taken at customer site, during commissioning on Wuxi JACK MP23 Sheet Metal Steel Plate Butt Joint Welding Machine;
2) At the completion of melt thru welding in this sheet metal Steel Plate Flat Butt Welder, sintered fluxes of SAW (Submerged arc welding) had just been knocked off the finished joint steel plate;
3) In the video, first show the front side of finished joint plates, then it was flipped to the reverse side;
4) The thickness of steel plate joint welded in this sheet metal steel Plate Butt Joining Machine is 8mm.

1) This video was taken at Wuxi JACK facility, when making validation on MP20 Sheet Metal Steel Plate Flat Butt Welding Machine;
2) In the video, the just completed joint steel plate was taken off the Plate Butt Joining Machine; The un-sintered flux were discharged off the joint plate, so that it can be recycled for re-use; The sintered flux were peeled off the joint steel plate gently;
3) Then, you can observe the high standard welding seam quality on both sides of the joint plate, delivered from Wuxi JACK Sheet Metal Steel Plate Flat Butt Welding Machine.

SAW and GMAW Melt Thru (Fully Penetration) Welding in Wuxi JACK Sheet Metal Steel Plate Flat Butt Welding Machine

1) This video was taken during on site trial run on MP23 sheet metal Steel Plate Butt Joining Machine at customer facility. It focuses on Wuxi JACK patented advanced Melt Thru welding technology, which implies “One side welding, and both sides welding seam formation”, developed for sheet metal steel Plate Butt Joint Welding Machine;
2) From the video, you can observe the fully penetration welding process/ the red color laser light spot projected onto the welding seam, for tracing and control real time actual position of welding torch, fulfilled in the steel plate Flat Butt Welder;
3) At later stage of the video, you can also check appearance of the entire set MP23 sheet metal steel Plate Flat Joint Butt Welding Machine, its input / output conveyors, and main frame;
4) Finally, the colorful monitor of intuitive and user friendly dedicated use HMI (Human main interface) operating station in Chinese language, equipped in sheet metal steel Plate Butt Joint Welding Machine.

1) This video was taken during customer factory trial run on Wuxi JACK MP23 sheet metal steel plate Flat Butt Welding Machine, recording on melt thru welding (One side welding, and both sides forming) process, in the steel plate Flat Butt Welder;
2) The video was taken at very close distance, deep down into working table V slot of the MP23 steel Plate Butt Joining Machine. So, you can find the larger size laser spotlight, the appearance of joint welding seam just completed, and the black color workpiece pressing blocks, which are distributed evenly along central unit of the sheet metal steel Plate Butt Joint Welding Machine.

1) This video was taken during trial run on MP25 sheet metal steel Plate Butt Joint Welding Machine at Wuxi JACK workshop;
2) The uniqueness of this video is, it records on CO2 gas shielded melt thru welding, instead of SAW (Submerged arc welding), in the steel plate Flat Butt Welder;
3) SAW is mainstream welding mode in welding equipment, including sheet metal steel plate Flat Butt Welding Machine. It is applicable for welding medium to large thickness workpieces (10~ 30mm thickness);
4) When joint small thickness workpieces (3~ 6mm thickness), CO2 gas shielded welding is more applicable on sheet metal steel Plate Butt Joining Machine;
5) CO2 gas shielded welding generates strong arc light and heavy fume, harmful to people. So, operator of the steel Plate Flat Joint Butt Welding Machine should put on helmet during the operation, as shown in the video.

 

1) This video was taken when making commissioning on Wuxi JACK MP35 sheet metal steel Plate Butt Joint Welding Machine, on melt thru SAW operation, the most important step in the work period of sheet metal Flat Butt Welder;
2) The video was taken at front side, which is welding torch moving forward direction. So, you can identify how does welding torch arranged, in the sheet metal Plate Butt Joining Machine:
3) There is cross slides / welding seam tracker / laser generator for controlling welding torch position; Welding wire feeding tube, its adjusting switch; Welding flux conveying and recycling tubes, on welding torch of the sheet metal steel plate Flat Butt Welder;
4) These important and indispensable welding supporting systems fully guarantees superior and consistent welding performance, delivered from Wuxi JACK sheet metal steel Plate Butt Joint Welding Machine.

1) This video was taken at Wuxi JACK workshop, when customer of MP30 Sheet Metal Steel Plate Flat Joint Butt Welding Machine went to our company, for acceptance on this sheet metal Flat Butt Welder before delivery;
2) This video records on fully penetration SAW (Submerged arc welding) process. From this video, you can have a complete view on the V slot welding table of the Sheet Metal Steel Plate Butt Joint Welding Machine during its work;
3) In detail, how do the 2 pieces of workpiece steel plate for joint are put together and pressed firmly/ Workpiece pressing blocks arrangement/ Grounding wire/ Welding torch and its configuration, in this powerful Sheet Metal Steel Plate Flat Butt Welding Machine.

1) This video was taken during testing on Wuxi JACK MP50 Sheet Metal Steel Plate Flat Joint Butt Welding Machine, on its critical core step of melt thru (Single face welding, and double faces formation) SAW (Submerged arc welding);
2) MP50 is the largest standard model of MP series Sheet Metal Steel Plate Butt Joining Machine. Its delivered the longest welding seam is 5000 mm length, which is also the largest width of joint plate, for plate thickness up to 40mm;
3) This 1 minute and 40 seconds video gives complete record on melt thru SAW operation, the HMI (Human machine interface) in operating station of the sheet metal steel Plate Butt Joint Welding Machine, and how does operator make adjustment, on control console of SAW power supply, at the initiation of sheet metal steel plate Flat Butt Welder operation.

Oxygen Fuel Triple Flame Cutting in Wuxi JACK Sheet Metal Steel Plate Flat Joint Butt Welding Machine

Purpose: This working unit is for making welding groove on edges of sheet metal before melt-thru welding, especially on workpieces with thickness equals to and bigger than 12mm, so that ideal penetration can be acquired on butt joint welding seam of the finished joint plate, from sheet metal steel Plate Butt Joint Welding Machine

1) This video was taken when making trial run on MP23 sheet metal steel Plate Flat Joint Butt Welding Machine at Wuxi JACK workshop. It records on complete cycle of triple flame cutting process, carried out in this sheet metal Flat Butt Welder;
2) Oxygen fuel triple flame cutting system is optional function group equipped in sheet metal steel plate Flat Butt Welding Machine, and also the often selected function group by customer. It is used for cutting straight and slant end face groove on medium to large thickness steel plates (12mm and above), so that the next step of melt thru butt welding can be fulfilled successfully in the sheet metal steel Plate Butt Joint Welding Machine;
3) Flame Triple Cutting Unit can replace Equipment of: Without this function group, customer need to prepare Triple Flame CNC Plate Cutting Machine, or sheet metal steel plate Edge Milling Machine, for fulfilling edge beveling tasks on workpieces of the sheet metal steel Plate Butt Joint Welding Machine.

1) Contrary to the previous video, this short video gives view on appearance of finished cutting kerf of flame triple cutting unit, delivered from Wuxi JACK sheet metal steel Plate Butt Joining Machine;
2) Usage of Cutting Kerf: With this cutting kerf on edge of workpiece plate, the SAW melt thru welding (One surface welding, and both surfaces formation) on 12mm and plus thickness steel plate can be made sure in fully penetration, acquired from the sheet metal steel plate Flat Butt Welder.

1) This video was taken in the period of customers

having factory acceptance, at Wuxi JACK assembly

and commissioning workshop, on exported MP30 Sheet

Metal Steel Plate Butt Joint Welding Machine;

2) It reflects on the Oxygen fuel flame triple cutting unit,

which is installed at the front side of sheet metal steel

plate Flat Butt Welding Machine mechanical main 

frame

1) This video was taken at Wuxi JACK customer workshop, when taking trial run on MP30 Sheet Metal Steel Plate Butt Joint Welding Machine;
2) A piece of small size test piece was being laid onto input conveyor of the Flat Butt Welder, to validate on welding groove flame triple cutting step, in this multi-functional sheet metal steel Plate Butt Joining Machine;
3) As you can find from the video, Oxygen triple cutting unit of the machine can serve as a set of Triple Flame Plate Cutting Machine.

Overall View on Appearance and Working Conditions of Wuxi JACK Sheet Metal Steel Plate Flat Butt Welder

Finally, after observing working performance of Wuxi JACK MP series sheet metal steel Plate Butt Joint Welding Machine, let us have an overall view on what does it looks like, and working zone arrangement, at customer or Wuxi JACK workshop:

1) This video was taken at the completion of MP23 sheet metal steel Plate Flat Butt Welding Machine installation at customer workshop. The customer is a first class Chinese Hoisting Machinery Company;
2) As can be seen from the video, this MP23 sheet metal steel Plate Butt Joining Machine has 10m length input conveyor, and 35m length output conveyor, so that the sheet metal Flat Butt Welder can fulfil butt joint sheet plate of max. 30m length. Its working zone has total length of around 60m length;
3) Shooting Sequence: The video was taken from inlet side of sheet metal Flat Butt Welder, which is installed with triple flame cutting side of mechanical main frame of the MP23 sheet metal steel Plate Flat Joint Butt Welding Machine; Then, going forward slowly, to the outlet side, or melt thru butt welding side of the Flat Butt Welder;
4) Melt-Thru Welding Function Units: You can also check the overhead platform right above main frame of the MP23 sheet metal steel Plate Butt Joint Welding Machine: Its grey color welding flux recovery machine/ Blue color SAW power supply/ Yellow color flux color... of the Flat Butt Welding Machine are all put on the stationary overhead platform.

 

Complete View on Melt Thru Fully Penetration Welding and HMI Control Station/ Operating Interface of Wuxi JACK Sheet Metal Steel Plate Flat Joint Butt Welding Machine:

 

1) This video was taken on MP25 Sheet Metal Steel Plate Butt Joint Welding Machine at Wuxi JACK workshop, during its factory testing and validation. The shooting was switched back and forth between control board, and the V slot welding table of the Plate Butt Joining Machine;
2) During such switch between HMI (Human machine interface) operating station and main frame, you can also get a general view on mechanical body of the MP series Sheet Metal Steel Plate Flat Butt Welding Machine, and its core working function of SAW melt thru welding.

FAQ on Wuxi JACK Sheet Metal Steel Plate Flat Joint Butt Welding Machine

  • Q Which Function Units are equipped in Wuxi JACK Sheet Metal Plate Flat Butt Welding Machine?

    A One set of Wuxi JACK MP series Sheet Metal Plate Flat Butt Welding Machine includes below 5 major function cells:
    1. 1) Mechanical main frame: Fixed double sides acting gantry beam and platform;
    2. 2) Melt-thru welding unit: Welding torch/ welding power supply and involved control consoles/ welding supplementary elements;
    3. 3) Beveling unit: Oxygen-fuel flame triple cutting unit, and related thermal gas conduits and regulating panel;
    4. 4) Input and output conveyors of the Flat Butt Welding Machine;
    5. 5) Controlling and assistant systems: Electric/ Hydraulic system for workpiece clamping/ Cooling water circulating system/ pneumatic system.

  • Q What does Product Name “Steel Plate Flat Butt Welding Machine” Refer to? And Its Usage for Customers?

    A
    1. 1) Because 2 pieces of raw material: Sheet metal, will be joint into an integral larger and longer piece, in the form of “flat butt joint”, with 180° joint angle. This is equipment name “Sheet Metal Flat Butt Welding Machine” implies;
    2. 2) Benefitting from this challenging task, customers can acquire larger size of sheet metal, from smaller ones;
    3. 3) Majority conditions, clients want to get longer sheet metal from shorter pieces, by using Steel Plate Flat Butt Welding Machine.

  • Q What are Technical Superiorities of Wuxi JACK Steel Plate Butt Joining Welding Machine?

    A
    1. 1) Patent Technology Melt-Thru: This means only Wuxi JACK has capability to deliver such delicate welding for customers. It means one side welding on the 2 pieces of joint steel plate, and welding seam can be formed in strong intensity with fully penetration;
    2. 2) Multi-Functional Arrangement: For workpiece thickness from 15mm to 40mm, certain angle slant groove should be beveled ahead of time before fully penetration welding. In Wuxi JACK Steel Plate Butt Joining Welding Machine, Oxygen fuel thermal triple cutting unit is equipped, thus helps customers saving investment on beveling equipment.

  • Q Why Investment on Wuxi JACK Steel Plate Butt Joining Machine Can Bring Great Financial Benefit for Customers?

    A By introducing Wuxi JACK Steel Plate Butt Joining Machine, customers can:
    1. 1) Reducing number of operators;
    2. 2) Remove potential safety risk;
    3. 3) Improve production efficiency 2.5 times;
    4. 4) Acquire consistent controllable plate butt joining effect
    On operation of sheet metal plate flat butt joining.

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