1- CNC Strip Plate Cutting machine

Wuxi JACK CNC Strip Plate Cutting Machine, the Most Widely Used Tool for Customer!

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The Usage and Application of CNC Strip Plate Cutting Machine

 

1. The Workpiece and Output of CNC Strip Plate Cutting Machine:

1) CNC Strip Plate Cutting Machine cuts out metal plate, especially carbon steel plate into strip boards of various widths and lengths, as well as any kind of shape cutting:

A set of Wuxi JACK CNC Strip Plate Cutting Machine and its working parts:

Fig1 CNC Plate Cutting machine 52
 
2) Equipped with triple torch, the CNC Plate Cutting Machine can also be used for making beveling on edges of carbon steel plate:

A set of Wuxi JACK Triple CNC Flame Cutting Machine carries out edge milling:

Fig2 CNC Flame Cutting machine 48
3) CNC Strip Plate Cutting Machine can be viewed as combination of CNC Plate Cutting Machine (Flame cutting and or plasma cutting) for shape cutting and Strip Plate Cutting Machine (Flame cutting only) for strip cutting. In practical application field, the three types of equipment exist in parallel, based on customer preference for selection:

Strip Cutting in CNC Flame Cutting Machine:

Fig3 CNC Flame Cutting machine 34
 

Shape Cutting in CNC Plate Cutting Machine:

Fig4 CNC Plate Cutting machine 3A

 

2. The Significance of CNC Strip Plate Cutting Machine

1) CNC Plate Cutting Machine is the basic and indispensable 1st operation equipment applied in nearly all the manufacturing industries, making parts in required contour and sizes for the next step of process technology;
2) CNC Strip Plate Cutting Machine sees rapid growth over the last decades. Before the advent of CNC Plate Cutting Machine, metal plate cutting was made by manual job, which was not only in low efficiency, but also with out of control accuracy;
3) With the introduction of CNC Strip Plate Cutting Machine, metal plate in both strip cutting and shape cutting becomes highly efficient, with the best degree of precision delivered in consistent and controllable manner.

 

Plate Cutting Automation Realized with CNC Strip Plate Cutting Machine:

 
Fig5 CNC Plate Cutting machine 6

 

3. The General Types of CNC Plate Cutting Machine:

1) In practical application, based on cutting media, CNC Strip Plate Cutting Machine has two main branches of CNC Flame Cutting Machine and CNC Plasma Cutting Machine;
2) The two kinds of CNC Plate Cutting Machine has its different dedicated focus: CNC Flame Cutting Machine is used for cutting middle level to thick carbon steel plate with thickness up to 200mm; And CNC Plasma Cutting Machine cuts small to medium thickness metal plate of various materials in higher speed;
3) In practical application, besides individual equipment of CNC Strip Plate Cutting Machine, there are also personalized custom-made solution of “Complex of CNC Plate Cutting Machine”, to meet sophisticated demand from customers.

Wide Variety of Wuxi JACK CNC Strip Plate Cutting Machine

The Components, Parts and Formation of CNC Strip Plate Cutting Machine

The Finished Beveling made by Wuxi JACK Edge Milling Machine

1 CNC Strip Plate Cutting machine 53
2 CNC Plate Cutting machine 72
3 CNC Plasma Cutting machine 74
4 CNC Flame Cutting machine 64
5 CNC Flame Cutting machine 2A
6 CNC Strip Plate Cutting machine 5
7 CNC Strip Plate Cutting machine 1
8 CNC Plasma Cutting machine 44A

Working Video of Wuxi JACK CNC Strip Plate Cutting Machine

Wuxi JACK CG4000 CNC Plate Cutting Machine Implements Flame Shape Cutting; CNC Controller Monitoring Interface, and Cutting Program Nesting Software

Wuxi JACK CG5000 CNC Strip Plate Cutting Machine Performs Plasma Shape Cutting at Customer Site

Workshop Commissioning on Wuxi JACK CG4000 CNC Plasma Cutting Machine, the Initiation of Plasma Power Supply, the Working of Arc Voltage Style Cutting Torch Height Controller

The Classification and Technical Parameters of Wuxi JACK CNC Strip Plate Cutting Machine

CNC Strip Plate Cutting Machine is a large product family, which has variations of specific form, configurations and specification, meeting personalized requirement from customers;
 

Based on cutting technology and primary function, the CNC Plate Cutting Machine can be classified into 3 broad categories of:

1. CNC Flame Cutting Machine;
2. CNC Plasma Cutting Machine;
3. CNC Plate Cutting and Drilling Machine;
Under each of the above sub-category, there are series of specific models of the CNC Plate Cutting Machine.

Navigation Bar on “The Types of CNC Strip Plate Cutting Machine”

1. CNC Flame Cutting Machine

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Outline on History and Usage of CNC Flame Cutting Machine:

1. CNC Flame Cutting Machine is the first type of CNC Plate Cutting Machine developed. It utilizes Oxygen as main cutting gas, assisted with either Acetylene or Propane;

2. Applicable Workpiece of CNC Flame Cutting Machine:

1) CNC Flame Cutting Machine is most suitable for cutting carbon steel plate, and not good at cutting non-ferrous material such as stainless steel, Al, etc.;
2) For cutting thick steel plate, especially thickness above 50mm, currently CNC Flame Cutting Machine is the only feasible solution;

3. Advantage of CNC Flame Cutting Machine:

1) The most salient feature with CNC Flame Cutting Machine is its cost effectiveness. Compared with other branch of CNC Plate Cutting Machine, be it CNC Plasma Cutting Machine or laser cutting, CNC Flame Cutting Machine has the lowest quotation on equipment purchase;
2) Besides, without any consumables as in the case of CNC Plasma Cutting Machine or laser cutting, the running cost of CNC Flame Cutting Machine is also the lowest: Only electricity and cutting gas consumption;

4. Disadvantage of CNC Flame Cutting Machine:

1) Cutting speed of CNC Flame Cutting Machine is low compared with other types of CNC Plate Cutting Machine, which is in the range of 100 ~ 1000mm/min. in theory, and practically around 500~ 600mm/min. for good performance;
2) Cutting kerf delivered from CNC Flame Cutting Machine usually has fairly amount of slags, which need to be trimmed off if strict smoothness of cutting edge is demanded;

5. Subdivision on CNC Flame Cutting Machine:

Based on primary function, CNC Flame Cutting Machine has 3 sub-groups of:
1) CNC Strip Plate Cutting Machine: For performing both shape cutting and strip cutting;
2) Strip Plate Cutting Machine: For flame strip cutting only;
3) Triple Plate Cutting Machine: For making edge beveling by means of triple cutting specifically;
These 3 kinds of CNC Flame Cutting Machine can be manufactured individually, or with function integration into one set of CNC Plate Cutting Machine.

 

Specifications of CNC Flame Cutting Machine:

1. The distinguish on models of all specifies of CNC Strip Plate Cutting Machine is based on plate width, from the narrowest model of CG3000 to the broadest one of CG10000 CNC Plate Cutting Machine;
2. Taking CG3000 CNC Plate Cutting Machine as example, it refers to rail span of the machine is 3000mm. Corresponding, the largest width of plate to be cut in the model is 2200mm (Which is: 3000mm minus 800mm);
3. In practical application, the most common seen model of CNC Plate Cutting Machine is CG4000, and CG5000, and CG6000;

4. Below are main parameters of standard models of CNC Flame Cutting Machine:

  Model of
 CNC Flame Cutting Machine
 CNC CG3000 ~ CG10000
 Effective Gantry Width  3,000 ~ 10,000 mm
  Min. to Max. Workpiece Width  80 ~ (2200~ 9200) mm
  Cutting Rail Length  15000 mm
  Max. Workpiece Length   13000 mm
  Drive Mode for
 Cutting Torch Movement
  Single/ Double Servo Drive
  Applicable Cutting Way   Oxygen and Acetylene/
 Propane
 Quantity of CNC Control Single
 Cutting torch
 Suggestion is 1 ~ 2 sets
 Quantity of Strip Plate Cutting Torch   Suggestion is 9 sets
  Max. Flame Cutting Thickness
 (Single torch straight cutting)
  150 mm
 (Special made for 200 mm)
 Flame Cutting Speed  100 ~1000 mm/min.
 Idle Running Speed  6000 mm/min.
 Cutting Kerf Roughness  Ra 12.5~25
 Cutting Precision  ±0.5mm/1000mm

2. CNC Plasma Cutting Machine

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Outline on History and Usage of CNC Plasma Cutting Machine:

 

1. CNC Plasma Cutting Machine was developed following CNC Flame Cutting Machine. The reasons behind that are three:

1) Expand material of metal plate available for cutting in the CNC Plate Cutting Machine from carbon steel only to more versatile type: Stainless steel, Brass, Al, etc.;

2) Get smooth cutting kerf of workpiece;
3) Get much higher productivity in plate cutting than CNC Flame Cutting Machine;

2. Working Manner of CNC Plasma Cutting machine:

1) CNC Plasma Cutting Machine shares the same type of mechanical frame as CNC Flame Cutting machine;
2) The plasma cutting system: Plasma Power supply, cutting torch, and consumables are outsourced parts of the CNC Plate Cutting Machine, which is flexible in selection, composition, and upgrade;

3. Advantage of CNC Plasma Cutting Machine:

The above description on origin of the CNC Plasma Cutting Machine also gives its competitiveness for attention: More choice on cutting material, smooth cutting edge, and high cutting speed;

4. Limitation of CNC Plasma Cutting Machine:

1) CNC Plasma Cutting Machine is only applicable for cutting thin and medium thickness metal plate. The optimum performance is available in the scope of 1mm ~ 35mm. In theory 35mm ~ 50mm can be made;
2) Running cost of CNC Plasma Cutting Machine is high due to numerous kinds of consumables (Nozzle, cap, electrode...);
3) There are certain amounts of fumes and light generated during working of the CNC Plasma Cutting Machine, which has more negative impact on operator of the equipment;
4) Budget of equipment purchase on CNC Plasma Cutting Machine is also obviously higher than CNC Flame Cutting Machine;

5. Subdivision on CNC Plasma Cutting Machine:

1) Like other types of CNC Plate Cutting Machine, majority of the CNC Plasma Cutting Machine is in the form of gantry style;
2) Besides, there are certain percentage of “High end” CNC Plasma Cutting Machine: Underwater type for the purpose of user friendly operation, and CG1500 Table type for getting the top degree of cutting precision. These configurations are specialty of plasma CNC Plate Cutting Machine.

 

Specifications of CNC Plasma Cutting Machine:

1. The most extensive use model in CNC Plasma Cutting Machine is also CG4000. Following that is CG5000;
2. In gantry structure CNC Plasma Cutting Machine, the smallest model is also CG3000;

3. Below are technical parameters of standard models of CNC Plasma Cutting Machine:

  Model of
 CNC Plasma Cutting Machine
 CNC CG1500 ~ CG10000
 Effective Gantry Width  1,500 ~ 10,000 mm
  Min. to Max. Workpiece Width  80 ~ (1500~ 9200) mm
  Cutting Rail Length  3000/ 15000 mm
  Max. Work Piece Length   3000/ 13000 mm
  Drive mode for
 Cutting Torch Movement
  Double Servo Drive
  Applicable Cutting Way   Plasma Plate Cutting, with
 compressed air and nitrogen
 Quantity of
 CNC Plasma Cutting Torches
 Suggestion is 1 set
 Min. to Max.
 Quality Plasma Cutting Thickness
 0.3/1 mm ~ 22/25/35/45 mm,
 depending on selected model of
 plasma power supply
  Min. to Max. Plasma Cutting Speed   1000 ~ 3000 mm/ min.
 (Inversed with cutting
 thickness)
 Cutting Precision  ±0.5mm/1000mm
 Positioning Precision  ±0.25 mm
 Repetitive Positioning Precision  ±0.2 mm

3. CNC Plate Cutting and Drilling Machine

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Outline on Application of CNC Plate Cutting and Drilling Machine:

1. CNC Plate Cutting and Drilling Machine is integration of CNC Plate Cutting Machine and CNC Plate Drilling Machine. So, one equipment can fulfil both shape cutting and positioning drilling on steel plate;
2. Shape cutting can be both flame cutting and plasma cutting; Drilling is implemented with mechanical drilling head;
3. Water cooling system should be equipped into the CNC Plate Cutting and Drilling Machine.

 

 

Specifications of CNC Plate Cutting and Drilling Machine:

Technical parameters integrate those of CNC Plate Cutting Machine and CNC Plate Drilling Machine:
 Max. Workpiece Width  2500 mm
 Cutting Rail Span  3800 mm
 Max Workpiece Length  24,000 mm
 Drive for Gantry Movement  Double sided, servo driver
 Panasonic, model Minas A
 (Japan) – 3 pcs.
 Drive of Drilling Head Feeding  Hydraulic Cylinder
  Drilling Head Quantity  2 pcs
  Max Drilling Thickness   80 mm
  Cutting Head Quantity   2 pcs
 Flame Cutting Method  Capacitive sensor of height
 cutter monitoring; Cutting
 thickness – up to 100 mm
  Plasma Cutting Method   Arc voltage height controller
 Cutting thickness depends on
 model of plasma power supply
 Min-Max Drilling Diameter   10 ~ 50 mm

Application Range and Related Equipment of CNC Strip Plate Cutting Machine

1. As mentioned at the beginning of this page, CNC Strip Plate Cutting Machine is applied across Industries and Application Sites: Where there is consumption of metal plate, especially carbon steel plate, there is CNC Plate Cutting Machine;
2. In Steel Structure Facility, CNC Strip Plate Cutting Machine is deployed at beginning of line: H Beam Production Line, or T Beam Production Line, or BOX Beam Production Line;
3. CNC Plate Cutting Machine also works with various independent equipment: H Beam Fabrication Machine, or Edge Milling Machine, or Edge Rounding Machine;
4. CNC Strip Plate Cutting Machine is reverse equipment of Plate Butt Joint Welding Machine in terms of process technology. Working as a group, the two types of equipment can produce finished steel plate with required dimension from original size.

 

CNC Strip Plate Cutting machine
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CNC Plate Cutting machine
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CNC Flame Cutting machine
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  • How does the CNC plasma plate cutting machine work?

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