1 Pipe Circumferential Seam Welding Machine

A. The Subject of this Page on Wuxi JACK Pipe Welding Machine:

1. This page is for brief introduction on various types of Wuxi JACK Pipe Welding Machine, in the form of graphical illustration, covering topics of:

 

1) Product Range of Wuxi JACK Pipe Welding Machine:

a) Internal or External Pipe Longitudinal Seam Welding Machine;

b) Internal or External Pipe Circumferential Seam Welding Machine;
c) Pipe Back Welding Machine;
d) Diversified Pipe Special Made Welding Machine for all kinds of workpieces;
2) Technical Strong Points of Wuxi JACK Pipe Welding Machine;
3) Business Cases Examples of Wuxi JACK Pipe Welding Machine;
2. Our purpose is, with brief reviewing on this web page, customers and anyone who has interest on product family of Pipe Welding Machine, can have a quick and overall impression on it;
3. Source: This web page is complied on the basis of power point slides “Brief on Wuxi JACK Pipe Welding Machine”.

 

 

B. The Function and Usage of Pipe Welding Machine:

1. Pipe Welding Machine is a generalized idea, covering all standard and Special Made Welding Machine, for purposes of:

1) For fulfilling diversified welding operations along process route of pipe/ tube/ pipe flange fabrication;

2) On different kinds of round / square cross section shape workpieces;
3) Attaining corresponding process technology;

 

2. The Φ1000mm pipe being welded in Wuxi JACK LHG1500 Submerged Arc Pipe Back Longitudinal Seam Welding Machine: (Fig.1)

Fig1 Pipe Back Welding Machine

 

 

C. For Deep Down Exploration on Business and Technical Details of Wuxi JACK Pipe Welding Machine, please visit thematic product pages of:

 

D. The General Introduction and Technical View on Wuxi JACK Pipe Welding Machine:

Slides 1: The Complete Line and Models of Wuxi JACK Pipe Welding Machine Delivered to Customer:

This page of Slides is on broad product scope of Wuxi JACK Pipe Welding Machine and its related Special Made Welding Machine:

 

1. Applicable Workpieces: All the round / square cross section shape working parts, from Φ100mm, to Φ1500mm, or any special size; Large girder beam up to 2400x 2400mm, in the length of 49m;
2. Available Seams Types: Any kind that is practical in use that can be realized in Wuxi JACK Pipe Welding Machine: Internal and or external Longitudinal Seam Welding Machine, Circumferential Seam Welding Machine;
3. Welding Solution: As we know, there are numerous welding solution in the process of workpiece fabrication: Back Welding Machine, Finished Welding Machine, Strap Cladding Built Up Welding Machine...;
4. Welding Technique: The welding technology adopted in these Pipe Welding Machine cover all the common seen types: SAW (Submerged arc welding)/ CO2 gas shielded GMAW/ TIG/ MIG... in the form of continuous or stitch welding.

Slides 2 and 3: The Multifarious Assorted Mechanical Structure of Wuxi JACK Pipe Welding Machine:

These 2 pages of Slides are on rich variety of mechanical structures for Wuxi JACK Pipe Welding Machine:

 

1. On these 2 pages of slides, we give photos on 6 examples on mechanical structures and frames of Wuxi JACK Pipe Welding Machine;

2. As can be seen from it, based on specific application scenario requirement, these Pipe Welding Machine come in the most fitting style. For example:

1) Gantry frame Longitudinal Seam Welding Machine;
2) Single Trolley moving internal pipe Longitudinal Seam Welding Machine;
3) Double Trolley moving Large girder beam Longitudinal Seam Welding Machine;
4) Compact size stationary worktable thin wall Longitudinal Seam Welding Machine;
5) Roller Bed Pipe flange Circumferential Seam Welding Machine;
6) Strap Cladding Back Welding Machine.

 

Slides 4 The Supplementary Function Units in Various Wuxi JACK Pipe Welding Machine:

This page of Slides is on the valuable assistant function elements of Wuxi JACK Pipe Welding Machine:

 
 

1. Depending on specific application conditions, welding operation usually is implemented with the support from function cells, to acquire the optimum welding performance;

2. In this page of Slides, we paste photos demonstrating 3 examples of function elements equipped in Wuxi JACK Pipe Welding Machine:

1) The Left Photo: The delicate design precision chuck fixture, applied in mini size Special Made Welding Machine;
2) The Middle Photo: Welding torch complex in Gantry frame Longitudinal Seam Welding Machine, including welding torch, its position adjusting mechanism, welding wire feeder, welding power supply control console;
3) The Right Photo: Welding torch swing unit, to get a wider welding seam cover face, for Back Welding Machine.

Slides 5: The Reasonable Arrangement of Components and Function Units of Wuxi JACK Pipe Welding Machine:

This page of Slides is on the ingenious layout and deployment of sub-assemblies and elements in Wuxi JACK Pipe Welding Machine:

 

1. This page of Slides gives an example on application case of Wuxi JACK gantry frame Back Welding Machine;

2. From the 2 photos and its indication in this page of Slides, we can identify clearly the rational position and assembly of compositions in this gantry moving structure Longitudinal Seam Welding Machine:

1) The Left Photo: The on site installation of the whole set of longitudinal seam Pipe Back Welding Machine at customer site;
2) The Right Photo: The finished workpiece: Completed back welded pipe from the Wuxi JACK LHG1500 Back Welding Machine.

 

Slides 6 to 10: The All Kinds of Design and Workmanship of Wuxi JACK Pipe Welding Machine:

These 5 pages of Slides give 10 examples on different kinds of Wuxi JACK Pipe Welding Machine:

 
 

1. General speaking, because of wide range of workpiece sizes and types, as well as its application demand, Pipe Welding Machine usually come in wide variety of Special Made Welding Machine, which test the capability of producer engineering team;

2. On this aspect, as a leading company started with 3 senior engineers in the industry, Wuxi JACK has excellent engineering team, and has powerful and strong capability on developing various tailor made Pipe Welding Machine based on customer demand;

3. The 2 Pipe Welding Machine in this page of Slides:

1) The Left Photo: Moving Box Gantry Frame Longitudinal Seam Pipe Back Welding Machine:

This is a set of Special Made Welding Machine fitting for fabricating large workpiece, applicable for:
a) Pipe diameter in the range of Φ300mm to Φ2500mm;
b) Length from 9m to 16m, weight up to 6 ton;
c) Welding mode: External longitudinal submerged arc welding;

2) The Right Photo: Medium Size Fixed Gantry Special Made Welding Machine:

a) This Pipe Welding Machine was designed and manufactured for a customer with laboratory use;
b) The welding mode applied in this Special Made Welding Machine is flexible: SAW/ CO2 GMAW/ MIG/ TIG.

Slides 7: Continued: The 2 Examples of Special Made Welding Machine in Wuxi JACK Pipe Welding Machine:

 

 

1. The Left Photo: Strap Cladding Built Up Pipe Welding Machine:

This Special Made Welding Machine is for completing built up submerged arc welding on various pipe workpieces.

 

2. The Right Photo: Large Scale Heavy duty Tack Pipe Welding Machine:

1) As can be observed from the photo, this a kind of large size complicated structure Special Made Welding Machine;
2) It is for performing external tack welding in the form of Longitudinal Seam Welding Machine, which is preceding the finished welding working station;
3) This is an important Pipe Welding Machine in the production line, for making large diameter longitudinal seam pipe fabrication.

 

Slides 8: Continued: The 2 Examples of Special Made Welding Machine in Wuxi JACK Pipe Welding Machine:

 

1. The Left Photo: Finished Internal Pipe Longitudinal Seam Welding Machine:

1) Purpose: This set of Internal Pipe Longitudinal Seam Welding Machine is deployed following the tack Pipe Welding Machine introduced in the previous page of Slides, in the same production line for large diameter pipe fabrication;

2) The specifications of pipe for this Internal Pipe Longitudinal Seam Welding Machine: Diameter in the range of Φ500mm to Φ1200mm, length up to 30m, thickness in the range of 12~ 25mm;
3) Welding mode: Submerged arc welding.

 

2. The Right Photo: High Precision Thin Wall Pipe Longitudinal Seam Welding Machine:

1) Purpose: This is a kind of high precision delicate design Special Made Welding Machine, which adopts with TIG welding;

2) The Specifications of Workpieces applicable for the Longitudinal Seam Welding Machine:

a) Diameter ranges from Φ180mm to Φ1200mm;
b) Length is up to 3m;
c) Thickness varies from 0.3mm to 6mm.

Slides 9: Continued: The 2 Examples of Special Made Welding Machine in Wuxi JACK Pipe Welding Machine:

 

 

1. The Left Photo: High Precision Compact Size Special Made Welding Machine:

This mini size Special Made Welding Machine is for performing laser welding on small size tubes: Diameters from Φ10mm to Φ100mm, thickness less than 1mm.

 

2. The Right Photo: Tailor Made Pipe Flange Circumferential Seam Welding Machine:

This Special Made Welding Machine is for implementing circumferential welding, on small size pipe flange workpiece in 45° orientation, with the welding mode of CO2 GMAW/ TIG.

Slides 10: Continued: The 2 Examples of Special Made Welding Machine in Wuxi JACK Pipe Welding Machine:

1. The Left Photo: The Cylinder Body Circumferential Seam Welding Machine:

1) This Special Made Welding Machine is for implementing external circumferential welding on cylinder body;
2) There is moving fixture in this Special Made Pipe Welding Machine, for holding different lengths of cylinder bodies.
 

2. The Right Photo: Large Beam Longitudinal Seam Welding Machine:

1) This is a large size heavy duty Special Made Welding Machine, for performing longitudinal welding in the form of large current submerged arc welding;
2) The sizes of workpieces for this Special Made Welding Machine: Max. cross section size 2400mm x2400mm, in the length of 49m.
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