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1 Welding Manipulator Welding Column and Boom 7

Wuxi JACK Welding Manipulator, 

Durable Column and Boom Welding Equipment on Pipe Tank Fabrication with Cost Effective Performance

Flexible Configurations of Wuxi JACK Manipulator Welding Column Boom

1) Function: Column and Boom Welding Manipulator is the most effective and widely applied machine tool on cylindrical workpieces fabrication: Pipe, tank, pressure vessel..., fulfilling safe and efficient operation;
2) Operation: Work together with Welding Rotator Roller Bed, longitudinal and circumferential welding seams on external and internal walls of workpieces can be produced, with stable and superior quality;

1. Variety of Wuxi JACK Manipulator Welding Column and Boom:

1) Size: From light duty LHZ2020, to medium duty LHZ4040, to large heavy duty LHZ8080, with structures of:
a) Base: Stationary, or motor drive movable trolly;
b) Upright column: Fixed, or 0°- 270°- 360° revolve with manual or motor drive;

2) Different Welding Modes Applicable on Different Workpiece Materials in Welding Manipulator:

a) SAW (Submerged arc welding) on carbon steel;
b) GMAW on stainless steel;
c) Pulse welding on Aluminum;
d) Strip cladding on built-up welding;
e) Plasma Welding（PAW）+Argon Arc Welding（TIG）double torch hybrid on Stainless steel, Titanium, Zirconium, and Alloy, carbon steel pipes;
f) Functions other than welding: Painting, assembly, test;

3) Assistant Function Units of Wuxi JACK Column and Boom Welding Manipulator:

a) Welding seam tracker to real time compensate on boom deflection;
b) Oscillator to acquire welding seam with broad cover and sufficient strength;
c) Video camera to instantaneously monitor on welding point which is hard to have direct access;
d) Flame cutting head as optional function on quick switch on operation:
ESAB engineer test on ESAB SAW strap cladding of LHZ5050 at Wuxi JACK
Motor drive moving LHZ4050 Column Boom Welding Manipulator, with Lincoln SAW power source
Stationary LHZ3030, with HLK1 leadscrew adjust Welding Rotator, GMAW on stainless steel
In February 2025, stationary LHZ4040 at petrochemical customer in Shanghai
LHZ4030, motor drive movement and column revolve. SAW on large tank production
LHZ5050 Column Boom Welding Manipulator, with HLK80 hydraulic drive lift roller bed of Welding Rotator
Finished assembled LHZ4055, equipped with Chinese HUAYUAN 1000A SAW power source
LHZ6060 Welding Center, with 5 groups of 100ton loading capacity Welding Rotator
Stationary base LHZ2525, column in manual 0°- 360° revolve
LHZ6050 at Malasia customer facility, fabricating on large tanks
Stationary LHZ5060, at customer workshop
LHZ4060 Welding Column Boom Manipulator builds on large tanks, with SAW

Wuxi JACK Newly Produced Manipulator Welding Column and Boom in Year 2025 and 2026

This Column and Boom Welding Equipment has extensive market demand. From January 2025 to today beginning of August 2026, over the past 19 months, Wuxi JACK has produced several sets of this machine for customers. The summary on these Welding Manipulator:
1) Majority fall within the model scope of LHZ30xx to LHZ50xx, with the Max. effective elevating stroke from 3,000mm to 5,000mm;
2) Besides China, customers are from Middle East, Southeast Asia, East European, the countries with Oil and Gas industry;
3) Various welding modes. Beside the most often seen SAW on ferrous metal, also with GMAW/ pulse welding/ P (Plasma)+ T (Tungsten) on non-ferrous metal;
4) Work with several groups of Welding Rotator Roller Bed, to form into Welding Center;
5) Customers nominate on welding function units, to acquire top level welding quality with stable performance:

Wuxi JACK LHZ4055 Column and Boom Welding Equipment for Middle East Customer in May 2026:

1. Workpiece: For fabricating on LPG tanker and SST tankers;
2. Mixed Welding Mode: Initially with double torch of SAW using 4mm solid wire, and GMAW using 1.2mm wire, then add on pulse welding on Aluminum;
3. With 2 groups of HGZ20 automatic Welding Turning Roll, for rotating workpiece during circumferential welding;

4. Customer Requested Critical Specifications on LHZ4055 Column and Boom Welding Manipulator:

1) Heavy duty column and boom construction;
2) Nominate on using Chinese 1250A AOTAI welding machine;
3) The effective 4000mm distance for horizontal boom moving up and down, for building tanks with diameter of Φ3000mm
4) Horizontal boom anti-deflection design;
5) SAW welding Flux recovery system;
6) Twin arc SAW compatibility
7) Equip with oscillator for acquiring welding seam with sufficient cover face;
8) Welding seam tracker and monitor;
9) Welding Rotator synchronization with Column and Boom Welding Manipulator;
10) Servo motor drive on movement of Welding Rotators;
11) Anti-fall safety mechanism of horizontal boom.

Videos of Wuxi JACK Column and Boom Welding Manipulator

Related Pages:
1) Welding Column Boom;
2) Introduction on Wuxi JACK Welding Manipulator;
3) Welding Center;
4) Welding Rotator Turning Roller Bed

Category and Technical Parameters of Wuxi JACK Column and Boom Welding Equipment

A. Classification on Column and Boom Welding Manipulator:

There are several ways of differentiation, based on below 3 technical indexes of this Welding Column Boom manipulator equipment:
1. Max. loading capacity at the front end of horizontal boom:
1) Light duty --- 50kg- 70kg;
2) Medium duty --- 70kg- 120kg;
3) Heavy duty --- 120kg- 300kg;

2. Revolve Way of Upright Column in Welding Column Boom:

1) Rotary or fixed column;
2) If column can be revolved, is it motor drive or manual push;
3. Mechanical base: Stationary bed or movable trolley;
4. Welding Modes: SAW/ GMAW/ Built-Up welding/ P (Plasma)+ T (Argon arc)/ Pulse welding ...

LHZ2525, light duty (Loading capacity 50kg), stationary with manual revolve
LHZ3030, medium duty (Loading capacity 100kg), motorized move, manual revolve
LHZ6050, heavy duty (Loading capacity 200kg), stationary, motor drive revolve
LHZ4040, stationary, medium duty (Loading capacity 100kg), manual revolve

B. Technical Parameters of Wuxi JACK LHZ Series Manipulator Welding Column and Boom:

Model LHZ2030 LHZ3040 LHZ4040 LHZ4050 LHZ5050 LHZ5060 LHZ6060 LHZ7070  LHZ8080
 Horizontal Boom Vertical Elevation Stroke (mm) 2000 3000 4000 4000 5000 5000 6000 7000  8000
 Horizontal Boom Horizontal Move Stroke (mm) 3000 4000 4000 5000 5000 6000 6000 7000  8000
 Mechanical Bed of Welding Manipulator Stationary Base Bed/ Motor drive Move Trolley
 Upright Column Revolve Way Non-Revolve/ Motor Drive or Manual Push Revolve
 Horizontal Boom Vertical Elevation Speed
 (mm/min.)		 Constant 1000  Constant 1500
 Horizontal Boom Horizontal Move Speed
 (mm/min.)		 120- 1200, A.C. inverter control  80- 1000,
 A.C. inverter control
 Max. Loading at Front End of Horizontal Boom
 (kg)		 50 50- 120 200 500   400
 Welding Seam Tracker Range 100- 200 mm
 Welding Seam Tracker Speed 200- 250 mm/min.
 Welding Seam Tracker Precision ±0.25mm
 Applicable Welding Mode SAW/ GMAW: CO2, MIG, MAG/ TIG/ Strip Cladding/ Plasma +T (Argon Arc)/ Pulse Welding
 Applicable Welding Material Carbon steel, stainless steel, Aluminum, Zinc, Titanium, Zirconium

Quality Assurance on Wuxi JACK Welding Column Boom Manipulator Machine

What do Customers Care Most When Selecting Column and Boom Welding Equipment?

1. Fierce Competition: Column boom Welding Manipulator is a type of very common seen equipment. There are many manufacturers in market. Accordingly, competition is rather fierce on winning customer. So, understanding customer true concern, is of vital importance on grasping previous business opportunity;
2. Experience comes from practice: Over the past 20 years, from March 2009 to today August 2026, Wuxi JACK engineers accumulate on critical technical characteristic, to cater on customer demand:

3. Example on LHZ4040 Manipulator Welding Column Boom for Middle East Customer in February 2026:

Below are important technical points raised by customer, during communication with Wuxi JACK engineers, which require further clarification:
1) Duty classification versus declared horizontal boom load capacity: Is it 150kg or more? For heavy duty, 150kg is not sufficient;
2) SAW Load responsibility and structural capacity: Should manufacturer of Welding Column Boom take into consideration on packages of: Welding head, wire feeder, cable, and related equipment, or shift this task to manufacturer of welding power source?
3) Boom deflection value: This involves with long term welding precision and vibration stability, that structural rigidity is critical for making sure welding seam consistence and tracking accuracy, for LHZ4040 model Column and Boom Welding Manipulator;
4) Load versus horizontal boom extension diagram availability: Should this be presented to customer during business negotiation, or after official contract signed;

Order to Delivery Full Value Chain Control: From design to validation, from official production to performance test, every step of our production on Column and Boom Welding Manipulator is strictly planned and carefully carried out. Every component and assembly of our Column and Boom Welding Equipment has top grade quality:

1. Welding Torch and Head of Wuxi JACK Column and Boom Welding Manipulator:

1) Torch position adjustment before welding is the foremost step, for making sure stable and high quality performance, this is managed with high precision cross slides, at front tip of welding head mechanism;
2) During welding, laser type welding seam tracker not only guarantees always correct moving trace of welding torch, but also helps compensate on deflection of horizontal boom, thus fully guarantees consistent controlled welding performance;
3) Other necessary function units for welding: Wire feeder reel, wire diameter selection and tension adjust mechanism, SAW welding flux hopper and recovery machine, welding control console, all have reasonable arrangement in our Manipulator Welding Column and Boom;
4) Every welding mode is carried out in user friendly manner, and makes sure consistent and superior performance;
 

2. Some Function Units of Wuxi JACK Manipulator Welding Column and Boom:

1) SAW Welding Head: Control console of 1000A power source, pneumatic control on welding flux hopper;
2) Video Graphic Monitor on welding point, which is difficult to have direct access by operator. For example, internal wall of pipes; Working sites with pernicious gas or liquid;
3) Small cross slides, with 2 pieces of high precision linear guiderail (horizontal and vertical each), for accurately guide on welding torch position;
4) Welding wire straining condition adjuster, for smoothly feeding different diameters of wire from Φ1.6mm to Φ4.0mm or more;
5) Welding torch swing unit, used in multiple passes of welding, to acquire broader and stronger welding seam;
 

3. Different Welding Modes in Wuxi JACK Column and Boom Welding Manipulator:

Single Arc SAW (Submerged arc welding)
Tandem Arc SAW
SAW Strip Cladding (Built Up Welding)
GMAW (CO2 Gas Metal Arc Welding)
13 Column and Boom Welding Manipulator 22
P (Plasma) + T (Tungsten Argon arc)

4. Mechanical Frame of Wuxi JACK Column and Boom Welding Equipment:

Larger, Stronger, More Delicate: Compared with other suppliers, Wuxi JACK designs and produces mechanical body of our column and boom Welding Manipulator:
1) With larger size mechanical body, compared with counterpart model of other suppliers;
2) Produced from more durable and tough raw materials (Carbon steel);
3) Being processed in more strict manufacturing process technology: Precise machining and rigorous heat treatment,
So as to make sure acquiring main machine with higher strength and rigidity, and hence the longest service life of our Column and Boom Welding Equipment:
Horizontal boom after painting
Upright column for delivery
Cross roll bearing on base bed for column revolve
Big, heavy loading and precise large cross slides (saddle) between upright column and horizontal boom as moving joint

Put into Use on Wuxi JACK Manipulator Welding Column and Boom

1. Workpiece Specifications of Welding Column Boom Manipulator Machine:

1) Pipe diameter ranges from Φ1,500mm (LHZ2020) to Φ7,600mm (LHZ8080);
2) Finished joint pipe length varies from 1,500mm to 15,000mm or longer, benefitting from its motorized movement function, and working together with self-adjustable automatic Welding Rotator roller bed;
3) Pipe wall thickness varies from several millimeters to 100mm;
4) Pipe weight from tens of kilograms to over 10 tons;
5) Workpieces materials cover carbon steel/ stainless steel/ Aluminum;
 

2. Application Form of Column Boom Welding Manipulator:

As one of the three universally applied welding equipment, Welding Column Boom manipulator equipment usually does not operate individually. Working together with:
1) Welding Rotator (Roller Bed, Turning Roll),
2) Welding Positioner;
3) Welding Turntable;
4) Welding Robot;
These welding equipment form into various Welding Center, to fulfil longitudinal, circumferential or other complicated fabrication task, on internal and external walls of workpieces;
 

3. Major Control Axis in Column and Boom Welding Equipment:

Welding torch position is managed with below 3 degrees of freedom:
1) X Axis (Horizontal Direction):
a) Boom extends forward and retracts backward along longitudinal body of workpiece, and completes on longitudinal welding;
b) The moving (welding) speed is controlled continuously with A.C. inverter, and displayed in digital display;
c) Circumferential welding is implemented with rotation of welding turning rollers;
2) Y axis (Vertical Direction): Boom elevates along upright column, to accommodate on different diameter of pipes. The corresponding elevation speed is usually constant;
3) Z axis (Upright Column Revolve): By means of 0°- 360° revolve, welding mechanism at front end of boom covers all working stations of surrounding area, raising flexible and non-stop of on site operation: One station is in welding, and the other stations can be in loading and unloading at the same time;
 

4. Motion Guidance in Wuxi JACK Manipulator Welding Column and Boom:

Both X and Y axis movement are guided with cross slides (Saddle), which is at the intersection center of horizontal boom and upright column. It is critical component of column boom Welding Manipulator:
1) Operating site of Wuxi JACK LHZ5050, working with 5 groups of HLK80 hydraulic lift Welding Rotator Roller Bed of 80ton loading capacity: (Fig.1)
Fig1 Column and Boom Welding Manipulator 65 IMAG1178
2) Cross slides pivot (saddle) of Wuxi JACK LHZ3030 medium model for guiding boom horizontal and vertical movement: (Fig.2)
Fig2 Column and Boom Welding Equipment 23 100_9336
3) Cross roll bearing for precisely and smoothly guiding upright column revolve in Wuxi JACK column and Boom Welding Manipulator: (Fig.3)
Fig3 Column and Boom Welding Manipulator 17 IMG_4960
4) Operating pendant of Wuxi JACK exported welding machines: (Fig.4)
Fig4 Welding Column Boom 48_20250106165538

Elaborate Craftmanship of Wuxi JACK Column and Boom Welding Manipulator

Wuxi JACK Cross Slides Welding Manipulator

1 Column and Boom Welding Manipulator 46 IMG_3288
2 Column and Boom Welding Manipulator 6 IMG_4950
3 Column and Boom Welding Manipulator 16 IMG_9805
4 Column and Boom Welding Manipulator 10 IMG_9812
5 Column and Boom Welding Manipulator 1 IMG_1390

Welding Head of Wuxi JACK Manipulator Welding Column Boom Equipment

1. Multiple Welding Technologies in Wuxi JACK Column and Boom Welding Manipulator:

1) In order to fully play role of this general purpose welding equipment, different types of welding modes can be carried out in the same set of equipment, so as to capable of fabricating on different materials of workpieces. This was requested an Oman customer in May 2026, that original 2 sets of column boom Welding Manipulator was finally consolidated into one set, with both SAW and GMAW, and then pulse welding. Such multi-function is acquired with cost of lowering down productivity, that:
2) Change on welding mode is by manual adjustment: Take off current welding head mechanism, and fit on another welding head;
3) Correspondingly, the equipped welding power source should also be switched, by means of machine electric control system;
 

2. Common Welding Modes in Wuxi JACK Manipulator Welding Column and Boom:

1) Single or Tandem Arc SAW, the above photo 1: 1000A- 1200A- 1600A, for fabricating on thick wall carbon steel pipes/ tubes/ tanks. This is the most extensively selected welding mode, especially in the field of medium to heavy duty welding operation;
2) Delicate P (Plasma) + T (Tungsten Inert Gas) welding, the above photo 2: For fabricating on small thickness wall pipes/ tubes/ barrels of various materials: Carbon steel, stainless steel, Aluminum, Titanium, Zirconium, and Alloy. Welding Column Boom being equipped with this welding mode is usually applied in precision Machinery/ Pharmaceutical industry, and has higher manufacturing cost and selling price;
3) High IK value CO2 GMAW, the above photo 3: for fabricating on small to medium wall thickness workpieces, made of carbon steel or stainless steel, which entails more intensity welding seam;
4) Strip Cladding (Hard facing), the above photo 4: for acquiring on building up anti-corrosion layer, on external surface of workpiece. Such notch welding is with special welding head/ welding supplementary units, using SAW or GMAW technique;
 

3. Welding Head Mechanism in Column and Boom Welding Equipment:

1) Welding torch, including its position controlling mechanism / high precision cross slides/ Welding seam tracker, welding torch swing unit;
2) Welding wire strainer and feeder, wire reel, complicated wire tension adjustment unit (For avoiding welding wires entanglement, thus in turn promising on smooth conveying welding wire during operation);
3) SAW welding flux machine: Including welding flux hopper and its pneumatic control pressure valves/ SAW welding flux unit conveying and recycling tubes/ Welding flux recycling machine, in case of SAW (Submerged arc welding) mode being adopted in the Column and Boom Welding Equipment;
4) Control console of welding power source, and welding seam tracker unit, for guaranteeing on consistent superior welding quality.

Outsourced Function Cells of Wuxi JACK Column and Boom Welding Equipment

Background: To acquire highly efficient and performance operation of Column and Boom Welding Manipulator, customers have personalized demand, arising from various process technology. To echo on these customer requirement, Wuxi JACK engineers select various optional outsourced function units. The typical ones include:
1) Welding Seam Tracker, to monitor on real time position of welding torch during operation, so as to make sure correct position of welding torch, and hence superior welding quality. Besides, this seam tracker can also mitigate deflection of horizontal boom;
2) Video Graphic Monitor, for real time reflecting on welding point condition during work, which usually happened at welding points hard to directly access (Such as internal wall of workpieces), and can only monitored remotely by operator and working staff;
3) Welding Torch Swing Unit, for managing on width of generated welding seam, so as to acquire on welding seam with broad cover face, complete fusion, and strong strength.
 

Welding Seam Tracker in Wuxi JACK Manipulator Welding Column and Boom

1. Importance: Welding seam tracker is indispensable function unit being applied in all “high standard” configuration welding equipment. It guarantees correctness of formed welding seam trace;
2. Function: Welding seam tracker intuitively “tells” operator “real” position of welding torch at any exact moment during welding, operator can judge that whether position of welding torch need to be adjusted or not. This unit constitutes on closed loop control circuit on position of welding torch, serving as negative feedback;

3. Work Principle of Welding Seam Tracker in Manipulator Welding Column Boom Equipment:

1) Input on Position: Being installed at tip of welding torch, this welding seam tracker unit collects on real time position data, all the while from inception to completion of welding operation;
2) Mark on Position: There is a red color laser light spot, being projected from the welding seam tracker, onto top surface (welding seam) of workpiece, which moves in pace with that of welding torch. Operator can easily identify that, whether position of welding torch is correct, or deflect from projected welding trace:
Red laser light spot tracing on actual position of welding torch, during operation in Wuxi JACK column boom Welding Manipulator: (Fig.1)
Fig1 Welding Column Boom 12
3) Effective Control: On the basis of collected data on welding torch position, welding seam tracker unit calculates and sends out command, in the form of welding torch displacement. Accordingly, welding torch moves its position to “proper” trace, making sure always accurately focus on welding seam;
4) Command: In this way, welding torch can accurately trace on welding seam along all the while, contributing on high level welding performance of equipment;
Installing welding seam tracker unit onto torch of Wuxi JACK Column and Boom Welding Manipulator: (Fig.2)
Fig2 Manipulator Welding Column and Boom 23

4. Welding Seam Tracker in Wuxi JACK Column and Boom Welding Equipment:

1) Significance: The welding seam tracker unit is a very powerful tool for guaranteeing on superior automatic welding quality on workpieces. Wuxi JACK engineering team has accumulated rich experience, on applicating this advanced technique function unit;
2) On the other hand, guaranteeing on superior performance of welding operation, depends on coordination of all the welding function units in this welding equipment, which is acquired from electric control system.

Video Graphic Monitor in Column and Boom Welding Manipulator

1. Role of Video Graphic Monitor in Welding Column Boom:

1) Blind Welding inside Workpieces: When the Welding Manipulator is used for welding longitudinal and circumferential seams on external and internal wall of cylindrical workpieces, operator is hard to access on welding point, and directly monitor on welding operation. Such inaccessible operation belongs to blind welding; Other cases include working sites which are harmful on people safety and health;
2) Quality Risk with Blind Welding: Under such conditions, operator can not carry out real time effective control on actual welding operation, and precisely manage on welding performance;
3) Necessity on Video Graphic Monitor: Under such conditions, an external surveillance unit: Video graphic monitor should be used;
 

2. Application of Video Graphic Monitor in Column Boom Welding Manipulator:

Contact Sensor
Shooting Camera
Monitor Screen
Control Probe
1) Applicable Sites:
As can be found from the above 4 photos, when work conditions:
a) Internal welding on cylindrical workpieces, especially for those small diameter workpieces;
b) Welding operation is implemented in dangerous or harmful working environment (Such as infused with poisonous gas or liquid);
c) Operation site is at certain distance away from staff working site, for example, at office, which is not practical to walk back and forth repeatedly;
It is hard and impractical for operator to have direct access on the welding torch. By this time, video graphic monitor is a hit for conveniently and effectively managing on welding operation;

2) Usage for Manipulator Welding Column and Boom:

a) During welding operation, video graphic monitor takes videos (The above photo 2) on welding operation in real time manner, and operator can observe on progress of welding through monitor screen (The above photo 3) accordingly;
b) The effect is clear and instantaneously, and operation is easy and intuitive;
3) Great Value of Video Graphic Monitor:
With the great support of this function unit, operators can precisely track on progress and condition of welding at any physical location, monitoring on and if necessary, accurately adjusting on welding operation with remote controller.

Related Equipment of Wuxi JACK Manipulator Welding Column and Boom

1. Another widely applied equipment is various gantry structure Pipe Welding Machines;
2. The 1st Operation Welding Equipment for Steel Plate Fabrication:
Edge Milling Machine: For high speed and superior quality cutting out X/ Y/ V/ J/ K types of welding groove on edges of metal steel plate, so that subsequent bending and close gap welding for pipe production can be implemented effectively;
3. Other Widely Used Machines for Pipe Production:
1) CNC Pipe Cutting Machine: For cutting off pipe/ cut holes in longitudinal body of pipes, and cutting out bevels of different angles (Usually in the scope of 0°- 45°) on rim of pipe, by means of thermal gas Oxygen fuel flame cutting, or plasma cutting;
2) CNC Pipe Beam End Face Milling Machine: For implement on end face milling on fabricated pipes / tanks.
Column and Boom Welding Manipulator
01

Column and Boom Welding Manipulator
02

Column and Boom Welding Manipulator
03

HB2 Two Axis Conventional Welding Positioner of 2 tons Loading Capacity
CNC-CP7-3000/12 model 7 Axis Large CNC Pipe Cutting Machine
DX1520 Steel Structure BOX H Beam Pipe End Face Milling Machine
CNC-CG4000 CNC Flame Plasma Cutting Machine
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LBS3 Large L type Elevating Welding Positioner of 3 Ton Loading Tonnage
SXBJ-12 Double Heads Large Edge Milling Machine with Wuxi JACK Exclusively Owned Hydraulic Drive Plate Send Roller Tables

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