1- 150吨钢板翻身机 150T Plate Flipping Equipment

Wuxi JACK Steel Structure Overturning Equipment, Making Smooth Material Flow in Automatic Production Line!

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The Application, Benefit and Category of Steel Structure Overturning Equipment

 

1. Why We Need Steel Structure Overturning Equipment, and its Role in Production:

 

1) Definition: Steel Structure Overturning Equipment, or Steel Structure Flipping Equipment, is logistics unit and manipulator in the process route of Steel Structure production;
2) Task: As we know, the manufacture of various types of steel structure members, including H Beam, BOX Beam, T Beam, Pipe, Special Shape Structure Member... involve actions of workpiece Overturning/ Conveying/ Hoist and Fall all the while;
3) Necessity: Due to the large size and heavy weight of these workpieces, together with the degree of heat accumulated on the surface of workpieces post welding, it is necessary to use Steel Structure Overturning Equipment for completing position change jobs;
4) Role: In any of the modern automatic stream flow Steel Structure Production Line, be it H Beam Production Line, or BOX Beam Production Line, or T Beam Production Line, you can always find the busy working of different kinds of Steel Structure Overturning Equipment. They play the role of joints in production line, making the material flow and WIP (Work in Process) flow realized in controllable, orderly, and highly efficient manner;

 

Wuxi JACK 60°/ 90° / 180° Steel Structure Flipping Equipment in Automatic H Beam Production Line:

Fig1 Steel Structure Overturning Equipment 2 DSC_0383

 

5) There is another kind of simplified Steel Structure Flipping Equipment: Steel Plate Overturning Equipment, which specifically aims on overturning of big and heavy steel plate.

Wuxi JACK 150Ton Steel Plate Overturning Equipment Installed at Customer Site:

Fig2 Steel Plate Overturning Equipment 2

 

 

   

2. The Advantage of Steel Structure Flipping Equipment:

1) Safe and Friendly Working Site: With the help of these Steel Structure Overturning Rack, operators can be relieved from toilful and dangerous job, when they change the orientation of the large and heavy workpieces by means of traveling crane;
2) Labor Cost Saving: Correspondingly, number of operators can also become less. This is especially meaningful under the current trend of more and more precious and expensive manual labor available;
3) Site Management: Besides, the entire TAKT (Working pace) of automatic Production Line is controllable with the installation of Steel Structure Overturning Equipment, attaining the target of 85%+ line balance rate.
 
 

3. The Two Main Types of Structure Overturning Equipment:

1) In practical application, Steel Structure Flipping Equipment can be divided into two branches of Steel Structure Overturning Rack and Steel Structure Chain Manipulator;
2) The difference between the Two Types is obvious: Steel Structure Overturning Rack utilizes mechanical hard racks, while Steel Structure Chain Manipulator adopts soft and flexible roller chains, to support and manipulate workpiece respectively.

 

Wuxi JACK 180° Moving type Steel Structure Overturning Rack:

Fig3 Steel Structure Overturning Equipment - QQ图片20150820160907

 

Wuxi JACK Steel Structure Chain Manipulator:

Fig4 Steel Structure Chain Manipulator Master- QQ图片20150212111252

 

3) Applicable Sites of the Two Types: Steel Structure Overturning Rack is usually applied in all kinds of automatic production line, while Steel Structure Chain Manipulator sees more application in individual operating station.

Varied Types and Models of Wuxi JACK Steel Structure Overturning Equipment

Fixed 60° Steel Structure Overturning Equipment

Movable 180° Steel Structure Flipping Equipment

Fixed 90° Steel Structure Overturning Rack

Fixed 180° Steel Structure Flipping Equipment

The Components of Steel Structure Overturning Equipment

1 Steel Structure Overturning Equipment 2- IMG_1733(1)
2 Steel Structure Flipping Equipment 2- QQ图片20150820160851
3 Steel Plate Overturning Equipment 4- IMG_4995
4 Steel Structure Overturning Rack 4- 微信图片_20180125153349
5 Steel Conveyor 2
6 Steel Structure Overturning Equipment QQ图片20160120141947

Illustration on Angular Position Change in Steel Structure Overturning Equipment

Below sketch gives 0°/ 30°/ 45°/ 60°/ 90° / 180° overturning of L Arms in Steel Structure Overturning Rack:

Steel Structure Overturning Equipment 5

Technical Characteristics and Common Points of Steel Structure Flipping Equipment

There exist certain common grounds in technical features of 60°/ 90° / 180° Steel Structure Overturning Equipment.

Flipping of L Arm in 60°/ 90° / 180° Steel Structure Overturning Rack:

 
1. Controllable Angle within Specification: The L arms can be overturned to and stopped at any target angular position within its specification;
2. Swing Position Control: There is angle scale in any set of 60°/ 90° / 180° Steel Structure Overturning Equipment, indicating the real time angle of L arms;
3. Safety Management: There are hard stops equipped in the Steel Structure Flipping Equipment. When L arms arrive at expected angular position, these hard stops help maintaining and securing the L arms staying at this angular position firmly;
4. Workpiece Secure: The 3rd Photo: There is a piece of small bracket in each piece of the L arm in Steel Structure Overturning Equipment, which can have its position changed along the length of L arm by means of shifting mounting holes. This is for the purpose of securing different sizes of workpieces, preventing it from falling down during overturning of the L arms;
5. Operation of the 2 pieces of L Arms: In any one set of 60°/ 90° / 180° Steel Structure Overturning Equipment, the 2 pieces of L arms can swing together in-phase, or swing separately, depending on operating requirement of the equipment;
6. Overturning Precision: Flipping in-phase precision can be ≦3°, and stopping in-phase precision ≦1°. Sometimes encoder is adopted to detect flipping angle in the Steel Structure Flipping Equipment.

 

Technical Specifications of Steel Structure Overturning Equipment

Next, let us have a quick view on functions and parameters of below Steel Structure Flipping Equipment. For detailed introduction, please check corresponding production section:

 

1. 60° Stationary Steel Structure Overturning Equipment;
2. 90° Stationary Steel Structure Flipping Equipment;
3. 180° Moving type Steel Structure Overturning Rack;
4. 150Ton Steel Plate Overturning Equipment;
5. Steel Conveyor


 

Navigation Bar on “Steel Structure Overturning Equipment”

1. 60° Stationary Steel Structure Overturning Equipment

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1. Outline on 60° Stationary Steel Structure Overturning Equipment:

60° Stationary Steel Structure Overturning Equipment is applied in submerged welding area of production line, for workpiece position control in 45° fillet welding zone. 3 sets of such equipment work as a group in any of the work station.

 

2. Technical Parameters of 60° Stationary Steel Structure Overturning Equipment:

  Flipping Angle of the 60° Hydraulic
  Steel Structure Overturning
 Equipment
 0 ~ 60°

 Overturning Loading Capacity

 20Ton /Group

 Hydraulic System Pressure

 16Mpa

  Quantity of Hydraulic Steel Structure

 Overturning Rack

 3 sets / Group

2. 90° Stationary Steel Structure Flipping Equipment

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1. Outline on 90° Stationary Steel Structure Flipping Equipment:

1 ) 90° Stationary Steel Structure Flipping Equipment is

applied in steel structure assembling area, for changing

orientation of workpieces to another seam, for fitting up

and tack welding. 3 sets of the equipment work as a group

 in any of the work station.

 

 

2. Technical Parameters of 90° Stationary Steel Structure Flipping Equipment:

 Flipping Angle of Steel Structure
 Flipping Equipment
 0 ~ 90°
 Applicable H Beam Flange Width   200~ 800 mm
 Applicable H Beam Web Height   200~ 1500 mm
 Applicable Workpiece Weight   ≤20 Ton
 Max. Hydraulic Pressure   14 MPa

3. 180° Moving type Steel Structure Overturning Rack

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1. Outline on 180° Moving type Steel Structure Overturning Equipment:

180° Moving type Steel Structure Overturning Rack is used for flipping workpiece to the opposite side, and sending the workpiece to next work station for fabrication. It can be equipped at straightening area, as well as among different process steps. 2 sets of the 180° Steel Structure Overturning Equipment work simultaneously.
 

 

2. Technical Parameters of 180° Moving type Steel Structure Overturning Rack:

 Turning Range of
 Steel Structure Overturning Rack
 0° ~ 180°
 Rated Overturning Capacity of Steel
 Structure Overturning Equipment
 (6 Units/ Set)
 10 Ton
 Min. Cross Section of Workpiece for
 Overturning
 200 x 300 mm
 Max. Cross Section of Workpiece for
 Overturning
 500 x 1000 mm
 Length of Workpiece for Overturning  3 ~ 12 m
 Time Taken for 180° Flipping  Less than 1 min.
 Hydraulic System Rated Pressure  12 MPa
 Hydraulic Pump Station Power  11 kW
 Height of Flipping Level  800 mm
 Travel Motor Reducer  1.5 kW
 Traveling Speed of Steel Structure
 Flipping Equipment
 5 m/min.
 Center Distance of Rail  700mm (Distance upon
 workpiece L)

4. 150Ton Steel Plate Overturning Equipment

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1. Usage of 150Ton Steel Plate Overturning Equipment:

1) In large scale and heavy duty construction sites, such as those of Bridge Industry and Port Machinery Industry, sometimes the raw materials of big dimension and heavy weight steel plates need to be flipped, for fabricating on the opposite side;
2) The 150Ton Steel Plate Overturning Equipment is for this purpose. The max. weight of steel plate that can be flipped is up to 150Ton.

 

 

2. Technical Parameters of 150Ton Steel Plate Overturning Equipment:

 Flipping Range of Steel Plate
 Overturning Equipment
 0°~180°
 Max. Loading Capacity  150 Tons
 Max. Plate Width for Flipping  4000 mm
 Max. Plate Length for Flipping  15000 mm
 Max. Plate Thickness for Flipping  150 mm
 180° Overturning Time Spent  2.5 min.
 Max. Pressure of Hydraulic System  16 MPa

5. Steel Conveyor

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1. Outline on Operation of Steel Conveyor:

1) Oil cylinder lifting Steel Conveyor is used for transporting large steel structure members among different working stations, in heavy duty automatic Steel Structure (H Beam/ BOX Beam) Production Line;
2) Steel Conveyor has capability of raising up, lowering down, and conveying bulky steel structure members among operating stations.

 

 

2. Technical Parameters of Steel Conveyor:

 Uplifting Capacity of the Motorized
 Steel Conveyor
  20Ton/ Group
 Lifting Stroke   80 mm
 Hydraulic System Pressure   16 MPa
 Max. Hydraulic System Pressure   16 MPa
 Travel Motor Power   1.5 kW
 Traveling Speed   ≈5 m/min.
 Rail Center Distance   700 mm

Application and Related Equipment of Steel Structure Overturning Equipment

1. The Steel Structure Flipping Equipment we introduced in this page is specifically applied in, and belong to requisite working systems of Automatic H Beam Production Line, and BOX Beam Production Line, and T Beam Production Line;

2. These Steel Structure Overturning Rack serve operation of Steel Structure Production Machine, such as H Beam Assembly Machine, and H Beam Welding Machine, and H Beam Straightening Machine;
3. Besides, other indispensable machines working with these Steel Structure Flipping Equipment are: CNC Strip Plate Cutting Machine, and Beam End Face Milling Machine, and Plate Butt Joint Welding Machine, etc.

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