1 Steel Structure Overturning Equipment Turntable 3

Wuxi JACK Steel Structure Overturning Equipment and Turntable, 

Turning Heavy Workpieces in the Most Safe, Controllable, and Reliable Way!

Usage and Great Value of Steel Structure Overturning Rack and Turntable

1. Work Motion and Function of Steel Structure Turntable and Overturning Equipment:

1) Turning steel structure working parts within the range of 0° ~90°/ 0° ~180°/ 0° ~360° to any expected angular position, with reliable heavy drive force of hydraulic cylinders;
2) Convey/ Hoist/ Drop steel structure parts within designated range, for moving and changing orientation of working parts during production, with proper drive force of electric motor or hydraulic cylinders;

3) Wuxi JACK YF1810 model 90° hydraulic drive Steel Structure Turntable (Overturning Rack), being applied in H Beam Production Line: (Fig.1)

Fig1 Steel Structure Overturning Equipment Turntable _20240606101154
 

4) Wuxi JACK YF1810 model 180° hydraulic drive Steel Structure Turntable (Overturning Rack), being applied in BOX Beam Production Line: (Fig.2)

Fig2 Steel Structure Flipping Equipment Turntable _20240606101224

5) Wuxi JACK 150 Ton loading capacity steel plate Overturning Equipment (Array of Overturning Rack): (Fig.3)

Fig3 Plate Flipping Equipment Overturning Rack

6) Applicable Workpieces: H Beam/ BOX Beam/ T Beam/ Cross Beam/ Heavy Steel Plates/ Pipes/ Tanks/ Any other regular or special structure members, which are heavy, inconvenient, dangerous, time consuming, and sometime impossible for handling by hands;   

 

2. Importance and Significance of Using Steel Structure Flipping Equipment:

1) Acquire People Safety and Friendly Working Site: Relieves operators from unsafe and uneasy job of working parts movement and position change;
2) Promise Automation and High Efficiency: Helps logistics process fluent, smooth, and controllable, making it a highly automated steel structure production line;
3) Realize Process Technology: Steel Structure Overturning Equipment is necessary logistics unit, manipulator and Turntable in the process route of Steel Structure production, which entails heavy workpieces into overturning/ conveying/ hoist and fall in the ideal manner;
4) Necessity: Due to the large size and heavy weight of steel structure workpieces, together with the degree of heat accumulated on the surface of workpieces post welding, it is necessary to use Steel Structure Overturning Equipment and Turntable for completing position change jobs;
5) Financial Benefit: Reduce production variable cost;
 
 

3. Wide Use of Steel Structure Overturning Rack and Turntable:

In every modern automatic stream flow Steel Structure Production Line:
1) H Beam Production Line;
2) BOX Beam Production Line;
3) T Beam Production Line...

You can always find the busy operation of various design Steel Structure Overturning Equipment and Turntable:

1) 90° hydraulic Steel Structure Overturning Rack being applied in Wuxi JACK H Beam Production Line: (Fig.4)

Fig4 Steel Structure Overturning Rack

2) Important Role: These Flipping Equipment and Turntable play the role of connection and joints in production line, making material and WIP (Work in Process) flow to be implemented in controllable, orderly, and highly efficient way;


4. Financial Benefit of Steel Structure Turntable and Overturning Equipment for Customers:

1) Labor Cost Saving: Number of operators can be reduced at production line. This is especially meaningful under the current trend of labor cost always increasement and in short supply. Automation is the best solution;

2) Improve Site Management Level: The entire TAKT (Working pace) of automatic H Beam/ BOX Beam Production Line is controllable with the installation of Steel Structure Overturning Equipment and Turntable, attaining the ideal condition of 85%+ line balance rate;
3) Report slides: “Summary on Wuxi JACK Steel Structure Overturning Equipment”.

 

5. Two Main Types of Structure Flipping Equipment and Turntable:

In practical application, Steel Structure Overturning Equipment and Turntable can be divided into two main branches of:
1) Steel Structure Overturning Rack --- In the form of mechanical hard arm, utilizes mechanical hard racks for turning regular cross section steel structure parts and plates. It is used in various automatic production line;
2) Chain type Steel Structure Flipping Equipment --- In the form of soft metallic chain, to support and manipulate workpieces of more varied species and cross section. It has more flexible application of working sites:

a) Wuxi JACK motorized moving180° Steel Structure Overturning Rack: (Fig.5)

Fig5 Steel Structure Overturning Rack IMG_4995

b) Wuxi JACK Chain type Steel Structure Flipping Equipment: (Fig.6)

Fig6 Chain type Steel Structure Flipping Equipment _20240403181750

 

Varied Structures, Design and Loading Capacity of Wuxi JACK Steel Structure Overturning Equipment and Turntable

Stationary 60° Steel Structure Overturning Equipment Turntable

180° Steel Structure Turntable Overturning Rack

60° Steel Structure Flipping Equipment Overturning Rack

90° Steel Structure Turntable Overturning Rack

Chain type Flipping Equipment Turntable

90° Steel Structure Turntable Overturning Equipment

90° Steel Structure Turntable Flipping Equipment

Chain type Overturning Equipment Turntable

Structure and Consisting Units of Steel Structure Flipping Equipment and Turntable

1 Steel Structure Overturning Equipment Turntable 1 _20180125153342
2 Steel Structure Flipping Equipment Turntable 2 0150820160851
3 Steel Structure Overturning Rack Turntable 2 20160120141940
4 Chain type Overturning Equipment Turntable 2 1 041
5 Steel Conveyor Turntable 2
6 Chain type Flipping Equipment Turntable 4- 20140521_112518
7 Steel Structure Overturning Equipment Turntable 20160120141947
8 Steel Structure Flipping Equipment Turntable 3- IMG_1414

Running Videos of Wuxi JACK Steel Structure Overturning Equipment and Turntable

Work Principle of Angular Position Change with Overturning Rack of Steel Structure Turntable

Below sketch gives illustration on working motions of overturning L Arms of Wuxi JACK Steel Structure Overturning Equipment Turntable, to 0°/ 30°/ 45°/ 60°/ 90° / 180° angular position:

Steel Structure Overturning Equipment Turntable

Technical Characteristics of Wuxi JACK Steel Structure Flipping Equipment Turntable

There exist certain common technical features of hydraulic drive 60°/ 90° / 180° Steel Structure Overturning Equipment Turntable:

 

Precisely and Reliably Flipping L Arm of Hydraulic Drive 60°/ 90° / 180° Steel Structure Overturning Rack:

 
 
1. Controllable Swing Angle within Specification: The L arms can be overturned to and stopped at any target angular position within its specification;
2. Precise Swing Position Control and Display: There is angle scale installed at 60°/ 90° / 180° Steel Structure Flipping Equipment Turntable, indicating the real time swing angle of L arms;
3. Safety Management: There are hard stops equipped in the Overturning Rack Steel Structure Turntable. When L arms arrive at expected angular position, these hard stops help maintaining and securing the L arms firmly staying at this angular position;
4. Workpiece Secure: The 3rd Photo: There is a piece of small bracket in each piece of the L arm in Wuxi JACK Steel Structure Overturning Equipment. Its fixing position can be adjusted by shifting mounting holes along the body of L arm. This is for the purpose of securing different sizes of workpieces, preventing it from falling down off L arms of the Steel Structure Turntable;
5. Flexibly Operating 2 pieces of L Arms: In Phase or Individually: In any set of 60°/ 90° / 180° Steel Structure Overturning Equipment, the 2 pieces of L arms can swing together simultaneously, or swing separately, depending on operating requirement of the Turntable;

6. Overturning Precision Management in Overturning Rack Turntable:

1) Flipping in phase precision of Overturning Rack can be maintained within the tolerance of ≦3°;
2) Stoppage in phase precision can be controlled within ≦1°;
3) Sometimes encoder is installed to Turntable, to precisely detect flipping angle of L arm in Steel Structure Flipping Equipment.

 

Technical Specifications of Steel Structure Overturning Equipment Turntable

Below gives quick view on functions and parameters of common used Steel Structure Flipping Equipment Overturning Rack:
1. Stationary hydraulic drive 60° Steel Structure Overturning Equipment Turntable;
2. Stationary hydraulic drive 90° Steel Structure Overturning Rack Turntable;
3. Motor drive moving hydraulic drive 180° Steel Structure Flipping Equipment Turntable;
4. 150 Ton loading capacity Steel Plate Overturning Equipment;
5. Steel structure H Beam Conveyor

1. Stationary 60° Steel Structure Overturning Equipment

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1. Usage of Stationary 60° Overturning Rack Turntable:

1) Applied Work Station and Function: Stationary 60° Flipping Equipment is applied in SAW (submerged arc welding) area of H Beam and Box Beam production line, for turning H Beam/ BOX Beam to proper orientation fitting for 45° fillet welding;
2) Overturning Rack Flipping Drive Source: Hydraulic oil cylinders;
3) Work Form: 3 sets of 60° Steel Structure Turntable operate as a group in each work station.

 

2. Technical Parameters of Stationary 60° Steel Structure Flipping Equipment:

  Flipping Angle of the 60° Hydraulic Drive Steel Structure Overturning
 Equipment
 0 ~ 60°

 Overturning Rack Loading Capacity

 20 Ton /Group

 Hydraulic System Pressure

 16 Mpa

  Quantity of Hydraulic Steel Structure

 Overturning Rack

 3 sets / Group

2. Stationary 90° Steel Structure Turntable

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1. Use of Stationary H Beam/ BOX Beam 90° Overturning Rack:

1) Applied Work Station and Function: Stationary 90°

Steel Structure Turntable is applied in assembling area of

steel structure production line, for flipping H Beam/ BOX

Beam to another welding seam orientation, so as to

complete on fitting up and tack welding of workpieces;

2) Overturning Rack Flipping Drive Source: Hydraulic oil

cylinders;

3) Work Form: 3 sets of 90° steel structure Overturning

Rack work as a group in each work station.

 

2. Technical Parameters of Stationary 90° Steel Structure Overturning Equipment Turntable:

 Flipping Angle of Steel Structure
 Flipping Equipment
 0 ~ 90°
 Applicable H Beam Flange Width   200~ 800 mm
 Applicable H Beam Web Height   200~ 1500 mm
 Applicable Workpiece Weight   ≤20 Ton
 Max. Hydraulic Pressure   14 MPa

3. Motorized Moving 180° Steel Structure Overturning Rack

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1. Use of Moving Form 180° Overturning Equipment Turntable:

1) Function: Motor drive moving 180° Steel Structure Overturning Rack is used for flipping workpiece to the opposite side, and sending the workpiece to next work station for further fabrication;
2) Applied Work Station: It can be equipped at straightening area of steel structure production line, or to be deployed among different process steps;
3) Overturning Rack Flipping Drive Source: Hydraulic oil cylinders;
4) Turntable Movement Drive Source: A.C. motor;
5) Work Form: 2 sets of the 180° Steel Structure Overturning Rack Turntable work as a group in phase.

 

2. Technical Parameters of Motorized Moving 180° Steel Structure Flipping Equipment Turntable:

 Turning Range of
 Steel Structure Overturning Rack
 0° ~ 180°
 Rated Overturning Capacity of Steel
 Structure Overturning Equipment
 (6 Units/ Set)
 10 Ton
 Min. Cross Section of Workpiece for
 Overturning
 200 x 300 mm
 Max. Cross Section of Workpiece for
 Overturning
 500 x 1000 mm
 Length of Workpiece for Overturning  3 ~ 12 m
 Time Taken for 180° Flipping  Less than 1 min.
 Hydraulic System Rated Pressure  12 MPa
 Hydraulic Pump Station Power  11 kW
 Height of Flipping Level  800 mm
 Travel Motor Reducer  1.5 kW
 Traveling Speed of Steel Structure
 Flipping Equipment
 5 m/min.
 Center Distance of Rail  700mm (Distance upon
 workpiece L)

4. 150 Ton Steel Plate Overturning Equipment

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1. Use of 150 Ton Steel Plate Overturning Equipment:

1) Application Sites and Function: In large scale and heavy duty construction sites, such as Bridge Industry and Port Machinery Industry, sometimes the raw materials of big dimension and heavy weight steel plates need to be flipped certain angles, for fabricating on the opposite side;
2) Loading and Flipping Capacity of Overturning Rack: The max. weight of steel plate that can be flipped is up to 150 Ton;
3) Overturning Rack Flipping Drive Source: Hydraulic oil cylinders.

 

2. Technical Parameters of 150 Ton Steel Plate Flipping Equipment:

 Flipping Range of Steel Plate
 Overturning Equipment
 0°~180°
 Max. Loading Capacity of Overturning Rack  150 Tons
 Max. Plate Width for Flipping  4000 mm
 Max. Plate Length for Flipping  15000 mm
 Max. Plate Thickness for Flipping  150 mm
 180° Overturning Time Spent  2.5 min.
 Max. Pressure of Hydraulic System  16 MPa

5. Steel structure H Beam Conveyor

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1. Use of Steel Structure H Beam Conveyor:

1) Working Stations: Oil cylinder lifting steel structure conveyor is used for transporting large working parts among different working stations, in heavy duty automatic Steel Structure (H Beam/ BOX Beam) Production Line;
2) Function and Work Motions: Steel structure conveyor has capability of raising up/ lowering down, and conveying bulky steel structure members among operating stations.

 

 

2. Technical Parameters of Steel Structure Conveyor:

 Uplifting Capacity of the Motorized
 Steel Structure Conveyor
  20Ton/ Group
 Lifting Stroke   80 mm
 Hydraulic System Pressure   16 MPa
 Max. Hydraulic System Pressure   16 MPa
 Travel Motor Power   1.5 kW
 Traveling Speed   ≈5 m/min.
 Rail Center Distance   700 mm

Application and Related Equipment of Overturning Equipment and Steel Structure Turntable

1. Working Sites of Steel Structure Flipping Equipment Turntable:

1) Automatic H Beam Production Line;

2) BOX Beam Production Line;
3) T Beam Production Line;

2. Working Stations of Steel Structure Overturning Rack Turntable:

These Steel Structure Overturning Equipment serve on operation of Steel Structure Production Machine, mainly:
1) H Beam Assembly Machine;
2) H Beam Welding Machine;
3) H Beam Straightening Machine;

3. Related Equipment of Steel Structure Overturning Equipment Turntable:

Besides, other indispensable machines working with these Overturning Rack:
1) CNC Strip Plate Cutting Machine;
2)
BOX Beam H Beam End Face Milling Machine;
3)
Plate Butt Joint Welding Machine.

Other Products We Own besides Steel Structure Overturning Equipment

1. Application of MP20 Plate Butt Joint Welding Machine:
2. Structure and Working Principle of MP Series Plate Butt Welding Joint Machine:
3. Technical Parameters of MP20 Plate Butt Weld Joining Machine:
 
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