1) Two axis Welding Positioner is the basic, standard and also the largest branch, in the product group of Welding Positioner;
2) Starting from it, all the other structures of Rotary Welding Positioner are transformed from this Two axis Welding Positioner, such as Head and Tail Welding Positioner, L type Welding Positioner, Elevating type Welding Positioner, Servo Drive Welding Positioner, Special Made Welding Positioner…, etc.;
1) As its name implies, to get the best position for workpiece welding in dynamic way, two axis Welding Positioner has two degrees of freedom during its operation;
a) The 0°~ 360° rotation of the rotary welding table in both clockwise and counter clockwise direction. The corresponding linear rotating speed is also welding speed of workpiece, which can be adjusted within the scope of around 10 times range, for example, 100 ~ 1150 mm/min.;
b) The 0°~ 120° tilting of the rotary welding table, which is also driven with A.C. motor, but in fixed linear speed.
3) In this way, the ideal orientation of workpiece can be got by means of the above mentioned two axis control in rotary welding table of the Two Axis Welding Positioner;
3) For understanding on general picture and strong points, please visit thematic page of “Superiority of Wuxi JACK Welding Positioner”.
1) This is the largest group of Rotary Welding Positioner, not only in the branch of two axis Welding Positioner, but also the entire product family of Welding Positioner, in terms of both scope of application in the industry, and selling volume in the market;
2) When people talking about Welding Positioner, the first impression coming to their mind is HB series Welding Positioner: The Rotary Welding Positioner with a set of round shape rotary welding table that can be revolved and tilted.
1) In the field of structure member welding, this kind of Welding Positioner can meet the demand on getting best welding position in the largest share of applicating cases;
a) Simple and compact structure, together with small overall dimension;
b) Easy handling, relocation and installation. No additional foundation necessary;
c) Convenient and intuitive operation during working of the rotary welding table;
d) Applicable for batch production, as well as durable using;
3) These are the reasons why HB series conventional Single Rotary Welding Table Welding Positioner has got such wide application and takes the No.1 position in the product family of Welding Positioner.
Based on loading capacity of its rotary welding table, the standard conventional two axis rotary Welding Positioner can be divided into 3 grades of:
a) Loading tonnage of rotary welding table less than 1 ton can be attributed as light duty Welding Positioner. For example: 200kg, 300kg, 600kg, etc.;
b) This range of rotary welding table is used for welding small size and light duty workpieces, such as flange, tube assembly, etc. Sometimes it is used in laboratory;
a) Loading tonnage of rotary welding table between 1 ton to 10ton is classified as medium duty Welding Positioner. The common seen tonnage is 2Ton, 2Ton, 5Ton, etc.;
b) This range of rotary welding table is used for fabricating components, assemblies and work in process of complete vehicle;
a) Loading tonnage of rotary welding table above 10ton is classified as heavy duty Welding Positioner. The frequently selected tonnage is 10Ton, 15Ton, 20Ton, 30Ton, 50Ton, etc.;
b) This range of rotary welding table is used for fabricating large assemblies, large parts that will be assembled into large scale Construction Machinery, Vehicles, etc.
1) Typical design sketch of this group of Rotary Welding Positioner please check the right hand;
2) One important issue for application of two axis single rotary welding table Welding Positioner is introduction of welding fixture onto its rotary welding table:
3) Nowadays, the 0°~360° rotating speed of rotary welding table is controlled with inverter and displayed in digital meter:
Loading Capacity of Welding Turning Table | 1 Ton ~ 5 Ton |
Control Axis | 0°~360° Horizontal Revolve 0°~360° Vertical Rotation |
L Arm Height Control | Fixed level, no change |
Size of Welding Turning Table | Around Dia. 600mm ~ 1200 mm |
0°~360° Revolve and Rotation | 0.2 ~ 2 rpm |
1. As the No.1 selling volume of Welding Positioner, the HB series two axis single rotary welding table is used for welding various types of structure members with relative small and medium length. (The long length working parts should be fabricated on Head and Tail Welding Positioner);
2. In practical use, Welding Positioner often works with other common applied welding equipment: Welding Manipulator, Welding Rotator, Special Welding Machine, etc.;
3. And, as mentioned at the beginning of this page, the fixation of working parts onto rotary welding table of the Welding Positioner involves different types of Welding Fixture.
Compared with other larger and “complicated” equipment, such as Edge Milling Machine, and H Beam End Face Milling Machine, the two axis Rotary Welding Positioner is “Simpler” in terms of its transportation and installation: The logistics on Welding Positioner and its rotary welding table is made on the basis of integral equipment, instead of disassembling the Welding Positioner into several groups;
The working of this Rotary Welding Positioner involves tilting, revolving and lifting of large size and heavy weight of workpiece on its rotary welding table, which had better be kept at the highest degree of stability and balance, by way of firmly secured into workshop floor with anchor bolts.