A. Usage and Work Mode of Two Axis Welding Positioner:

1. Function: Two axis Welding Positioner revolves and tilts workpiece to the position most fitting for welding, in terms of both guaranteeing welding quality, and promising the most comfortable way of operation for operator of the Welding Positioner:

Workshop test run on Wuxi JACK Two Axis Welding Positioner with 5 Ton loading capacity Rotary Welding Table: (Fig.1)

2. Two Degrees of Freedom of Rotary Welding Table in Two Axis Welding Positioner:

1) The 0°~ 360° Rotation of Rotary Welding Table in Two Axis Welding Positioner:

a) This rotation direction can be either CW clockwise or CCW counter clockwise;
b) The rotating linear speed of the rotary welding table, which is also welding speed of the Welding Positioner, is controlled with A.C. inverter, and adjusted with operating pendant: Turning the speed knob, the welding velocity is adjustable and displayed within certain range. For example, 100 ~ 1150 mm/min.;

c) Operating pendant of Rotary Welding Table in Welding Positioner: (Fig.2)

2) The 0°~ 120° Tilting of Rotary Welding Table in Two Axis Welding Positioner:

a) Tilting direction of Rotary Welding Table can be leftward and rightward ways;
b) This tilting motion is also driven with A.C. motor. Tilting linear speed is usually constant speed, unless specifically denoted;

c) Small angle dial for managing on tilting angle of rotary welding table in Two Axis Welding Positioner: (Fig.3)

B. Wide Application of Two Axis Welding Positioner:

1. Importance: Conventional two axis Welding Positioner is the basic, standard and the largest using volume Rotary Welding Table, in the product group of HB series Welding Positioner;

2. Variations of Welding Positioner from Two Axis Rotary Welding Table:

Starting from two axis Welding Positioner, all the other structures of Rotary Welding Positioner are transformed and put into use. Such as:
1) Head and Tail Welding Positioner;
2) 3 Axis L type Welding Positioner;
3) 3 Axis Elevating type Welding Positioner;
4) Servo Drive Welding Positioner;
5) Special Made Welding Positioner;
6) Single Axis Horizontal or Upright Revolve Rotary Welding Table;
3. Applicable Workpiece: Two Axis Welding Positioner is suitable for welding on small length structure members, which can be fixed reliably onto its Rotary Welding Table:

A piece of tube working parts fixed onto Rotary Welding Table of Two Axis Welding Positioner: (Fig.4)

C. Fixing Workpiece Onto Rotary Welding Table of Two Axis Welding Positioner:

1. Design: Cut in the surface of the rotary welding table, there are 6 pieces of angular evenly distributed T slot, and a round of positioning holes surrounding the circle center:

T slots and positioning holes in rotary welding table of Two Axis Welding Positioner: (Fig.5)

2. Welding fixture of different types are installed onto surface of the rotary welding table through these T slots and positioning holes, which in turn secure workpiece onto the Two Axis Welding Positioner firmly:

Welding fixture secured onto Rotary Welding Table of Wuxi JACK Two Axis Welding Positioner: (Fig.6)

3. General picture and strong points of our HB series Rotary Welding Table are illustrated in product page of “Superiority of Wuxi JACK Welding Positioner”.

1. Important Conventional Single Rotary Welding Table Two Axis Welding Positioner:

1) Wide Use: This is the largest group of Welding Positioner and Rotary Welding Table, on the aspect of application scope and selling volume;

2) Default Product: When people talk about Welding Positioner, the default implication is this HB series Two Axis Welding Positioner: The Rotary Welding Positioner with round rotary welding table that can be 0° ~360° revolved and 0° ~120° tilted.

2. Strong Points of Conventional Single Rotary Welding Table Two Axis Welding Positioner:

1) Good Effect: In the field of structure member welding, conventional Two Axis Welding Positioner can extensively fulfil the target of getting ideal welding position in cost effective way;

2) Advantages of Conventional Two Axis Welding Positioner:

a) Structure: Simple and compact design, small overall dimension;
b) Convenience: Easy handling, relocation and installation. No additional necessary foundation for Welding Positioner;
c) Operation: Convenient and intuitive operation during running of the rotary welding table;
d) Production: Applicable for batch production; Durable use of the Rotary Welding Table;
3) Because of these, HB models conventional Single Rotary Welding Table Two Axis Welding Positioner takes up the No.1 application.
 

3. Classification on Conventional Single Rotary Welding Table Two Axis Welding Positioner:

Based on loading capacity of rotary welding table, the conventional Two Axis Welding Positioner has 3 sub-groups of:

1) Light duty Welding Positioner:

a) Definition: Loading tonnage of rotary welding table less than 1 ton. For example: 200kg/ 300kg/ 600kg light duty Welding Positioner;
b) Application: Light duty Welding Positioner is for fabricating on small and light workpieces, such as flange/ tube assembly... Often being used in laboratory;

2) Medium duty Welding Positioner:

a) Definition: Loading tonnage of rotary welding table between 1 ton to 10 ton. The common seen is 2 Ton/ 5 Ton medium duty Welding Positioner;
b) Application: Medium duty rotary welding table is for fabricating on components/ assemblies and work in process of various vehicles;

3) Heavy duty Welding Positioner:

a) Definition: Loading tonnage of rotary welding table exceeding 10 ton. The frequently selected tonnage is 10/ 15/ 20/ 30/ 50 Ton heavy duty Welding Positioner;
b) Application: Heavy duty rotary welding table is for fabricating on large assemblies/ large parts that will be assembled into large scale Construction Machinery/ Vehicles, etc.
 

4. Technical View on Conventional Single Rotary Welding Table Two Axis Welding Positioner:

1) Typical design sketch of Two Axis Welding Positioner sees right hand;
2) Fitting welding fixture onto rotary welding table of two Axis Welding Positioner: (Fig.1)

3) Welding Speed: The 0°~360° rotating speed of rotary welding table is controlled with A.C. inverter and displayed in digital meter: (Fig.2)

5. Technical Parameters of Conventional Single Rotary Welding Table Two Axis Welding Positioner:

1. Definition on L type Welding Positioner with Fixed Height Rotary Welding Table:

This takes up small percentage of L type Welding Positioner:

1) 3 Axis: Majority of L type Welding Positioner has its rotary welding table with motorized lifting function. So, the L type Welding Positioner has 3 control axis;

2) Meanwhile, when rotary welding table is vertically fixed, the L type Welding Positioner has two Degrees of Freedom:

a) The 0°~360° rotation of rotary welding table in vertical plane;
b) The 0°~360° revolve of rotary welding table in horizontal plane;
3) Such fixed height rotary welding table L type Welding Positioner is shown in the left hand photo.
 

2. Application and Technical Views on L type Welding Positioner with Fixed Height Rotary Welding Table:

1) Usage: 2 Axis L type Welding Positioner with fixed height rotary welding table is used for fabricating on relatively small size working parts;
2) Or, although large size, each specification of workpieces has large production volume;
3) Working Speed: In 2 axis L type Welding Positioner, both the vertical rotation and horizontal revolve of rotary welding table have its linear speed adjustable: Such linear speed is controlled with A.C. inverter, and displayed in digital form;
4) Design sketch of 2 axis L type Welding Positioner sees the left hand;
5) Loading capacity of rotary welding table in L type Welding Positioner: From 1 ton to 3 ton, not up to 5 ton in actual use.
 

3. Technical Parameters of L type Welding Positioner with Fixed Height Rotary Welding Table: