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Single Axis Rotary Welding Table from Wuxi JACK, the Unchanged Superior Performance for Customer!

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What is Single Axis Welding Turntable, its Applicable Range and Advantages?

1. The Definition and Characteristic of Single Axis Rotary Welding Positioner:

1) Single axis Welding Positioner, as its name suggests, has only one degree of freedom in the way of 0°~360° revolving for its rotary welding table, removing the original 0°~120° tilting of the rotary welding table as in the case of two axis Welding Positioner;
2) Depending on revolving plane of the welding turning table, the single axis Welding Positioner has two types of horizontal and vertical rotation style, please check below two photos for compare:

 

3) Of which the horizontal rotating single axis Welding Positioner has broader application range compared with vertical type, and has the dedicated product name of Rotary Welding Table, Welding Turning Table, and Welding Turntable.

 

2. The Fitting Parts to be Welded on Single Axis Rotary Welding Positioner:

1) Majority of working parts to be welded on single axis Welding Positioner are barrels of different diameters, especially horizontal revolving welding turning table;
2) Or working parts with regularly distributed welding seams;
3) Working together with robot, certain types of structure members can also be applied onto single axis Welding Positioner and Welding turntable.
 

3. The Advantages of Single Axis Welding Positioner and Rotary Welding Table:

1) Compared with conventional standard two axis Welding Positioner, the vertical revolving single axis Welding Positioner and horizontal Rotary Welding Table have 25% less manufacturing cost and selling price. So, if workpieces are applicable, these single axis Welding Positioning Equipment belong to more cost effective solution for customer;
2) The second merit with single axis Rotary Welding Positioner and Welding Turning Table is its concise structure, compact size, convenient handling, easy operation and maintenance.

Single Axis Rotary Welding Table and Other Welding Positioner Produced by Wuxi JACK

The Competitive Edge of Wuxi JACK Welding Turning Table

1. The strong points of Wuxi JACK Rotary Welding Positioner are what distinguishes our product from that of other suppliers in the market, which are put into effect on all details of our Welding Positioner. We spread this topic in this page of “Single Axis Welding Positioner and Welding Turntable”, and the related pages on the same group product of Welding Turning Table: Two Axis Welding Positioner, Three Axis Welding Positioner, Servo Drive Welding Positioner, Head and Tail Welding Positioner, Special Made Welding Positioner;

2. Here we discuss on the supplementary units applied in Rotary Welding Positioner and Rotary Welding Table.

Sophisticated Supplementary Units in Operation of Welding Positioner and Welding Turntable:

 

What is the Position of Supplementary Units for Running of Rotary Welding Positioner and Welding Turning Table?

 
 

1. Workpiece Fixture in Working of Welding Positioner and Rotary Welding Table:

1) As a welding positioning equipment having the main task of all direction management on its rotary welding table and working parts, many times operation of the Welding Positioner needs assistance from its supplementary mechanisms, such as Welding Fixture installed on its welding turning table, and other types of assistant locating units. These supplementary units are indispensable for normal running of the Rotary Welding Positioner, making it having complete function;
2) Wuxi JACK has very rich experience in supplying the complete set of Welding Positioner together with supplementary units, from various welding fixture fixed on the welding turning table, to different kinds of splitting type locating equipment;


2. Conductive Unit in Welding Positioner and Rotary Welding Table:

1) The second example is the conductive unit applied in Rotary Welding Positioner and welding turntable, as you can check from the above photo: With this exclusive and ingenious design by Wuxi JACK engineers, the working of the conductive unit and its cables will not be entangled during revolving of the Rotary Welding Table;
2) Or, in other words, there is no confinement on rotation of the Welding Turning Table which may lead to negative impact on conductive unit, totally making sure its safe and reliable performance, during working of the Welding Positioner;


3. For more detail, please check the product introduction of Single Table Top Special Made Servo Drive Welding Positioner.

Working Video of Wuxi JACK Rotary Welding Table and Other types of Welding Positioner

The Subdivision on Single Axis Welding Positioner and Rotary Welding Table

As we mentioned at the beginning of this page, the single axis Rotary Welding Positioner can be further divided into two groups of:
1. Horizontal revolving Rotary Welding Table;
2. Vertical revolving single axis Rotary Welding Positioner;
Going forward, the Rotary Welding Table can be divided into two small branches of ordinary A.C. motor drive and servo drive Welding turntable.

Let us review the above two kinds of single axis Welding Positioner and Welding Turning Table one by one.

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1. Horizontal Revolving Rotary Welding Table:

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1. The Structure of Horizontal Revolving Welding Turning Table:

1) The right hand photo and design sketch of horizontal Welding Turning Table denote its structure: A piece of round shape (Minority condition is square shape) welding turntable is assembled onto a piece of vertical standing solid base, with the driving and transmission motor reducer installed beneath the welding turntable;
2) There is a piece of installation plate at the bottom of the vertical base, keeping balance and stable running of the entire set of Welding Turning Table;
3) To get the compact size and symmetric structure of the whole set of the Rotary Welding Table,motor and reducer are assembled in symmetry at both sides of the vertical base.

 

2. The Classification of Horizontal Revolving Rotary Welding Table:

1) Based on type of driving motor, the horizontal Welding Turning Table has two types of ordinary A.C. motor drive and servo drive;
2) The loading capacity of ordinary A.C. motor drive Welding turntable can be up to 50 Ton to 100 Ton;
3) The loading capacity of servo drive Welding turntable has the max. tonnage of 10 Ton, of which the common seen is 3Ton to 5Ton;
4) The servo drive Rotary Welding Table usually works with robot working station and or other sophisticated control case. The corresponding revolving speed of the welding turntable is obviously wider than that of the inverter control on ordinary A.C. motor single axis Rotary Welding Positioner. Usually the 20 to 30 times speed change scope is available.

 

3. Technical Parameters of Horizontal Revolving Rotary Welding Turning Table:

Below parameter table is the brief specification of single axis horizontal Rotary Welding Table:

 Degree of Freedom  0°~360° revolving of welding 
 turning table in horizontal 
 Linear Revolving Speed of the
 Welding Turning Table
 0.2 ~ 2 rpm for ordinary Motor
 drive; Custom made for servo
 drive
 Max. Loading Capacity of
 Rotary Welding Table
 2, 3, 5, 10, 50, 100 Ton for 
 ordinary A.C. motor drive
 Up to 10 ton for servo drive

2. Vertical Revolving Single Axis Welding Positioner:

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1. The Structure of Vertical Revolving Single Axis Rotary Welding Positioner:

1) Looking at its appearance, the frame of vertical revolving single axis Welding Positioner is similar to a set of L type Welding Positioner: Its upright square column serving as trunk of the main body, and 2 pieces of long extending “feet” as its grounding installation base;
2) The difference is, there is no L arm in this single axis Rotary Welding Positioner. Instead, the welding turning table is assembled directly onto the square column, in the direction of vertical plane;
3) The balance and steady standing of the rotary welding table is very important on such kind of vertical revolving single axis Welding Positioner. As you can check from the left hand photo, besides the above mentioned 2 pieces of long feet, control board of the Welding Positioning Equipment is integrated into cavity of the Welding Positioner rectangular body, which improves and increase stability of its gravity center location.


2. Fitting Workpieces of the Vertical Revolving Rotary Welding Table:

1) The working parts processed on this structure of vertical single axis Rotary Welding Positioner should have “stout” or “stumpy” figure, instead of “Slender” figure;
2) Which means, the length of the workpiece should be short compared with its cross section size. This is considered out of stable running of the vertical revolving Welding Turning Table.


3. Technical Parameters of Vertical Revolving Single Axis Welding Positioner:

Below parameter table is just the brief specification of such single axis vertical Rotary Welding Table:

 Degree of Freedom   0°~360° revolving of welding 
 turning table in vertical
 Linear Revolving Speed of the
 Welding Turning Table
  0.2 ~ 2 rpm for ordinary Motor
 drive
  Max. Loading Capacity of
 Rotary Welding Table
  2, 3, 5, 10 Ton
 Recommended Length of
 Workpiece
 Not up to 2 ~ 3 

 

The Application and Related Equipment of Single Axis Welding Positioner and Horizontal Rotary Welding Table

1. These simplified Rotary Welding Positioner and Welding Turning Table are basically for welding cylindrical parts, which are often seen in industries of Pipeline, Oil and Gas, Pressure Vessel, etc.;
2. The mated equipment are Welding Manipulator, Welding Rotator, and Special Welding Machine, etc.;
3. The necessary and requisite working cell on the single axis Welding Positioner and flat Welding turntable is Welding Fixture of different design, for securing working parts onto its rotary welding table;
4. After welding, these working parts are sometimes sent to Beam End Face Milling Machine for polishing.

Welding Turning Table
01

Rotary Welding Table
02

Welding Turntable
03

Single Axis Welding Turning Table and Other Welding Positioner Delivered from Wuxi JACK, there is always one fitting for you!

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WUXI JACK TECHNOLOGY CO., LTD
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