1 CNC Plasma Plate Cutting Machine 19

Wuxi JACK CNC Plasma Plate Cutting Machine, the Sharp Tool for Customer!

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The Origin and Capability of CNC Plasma Plate Cutting Machine

 

1. The Development Background and Merits of CNC Plasma Plate Cutting Machine:

CNC Plasma Cutting Machine was developed on the basis of CNC Flame Plate Cutting Machine. It is a kind of medium and high end CNC Plate Cutting Machine, bridging the gap between flame cutting and laser cutting.
 

The exclusive abilities of CNC Plasma Cutting Machine can be listed as:

1) Available on Cutting All Kinds of Metal Materials: It is not confined to carbon steel, but include Stainless Steel, Alloy, Al, Bronze, as well;
2) High Cutting Speed: The 3000~ 5000 mm/min. velocity in CNC Plasma Cutting Machine can deliver 3~5 times productivity compared with Flame CNC Plate Cutting Machine when dealing with same thickness of metal plate;
3) Top Quality Cutting: Low affect area around cutting area makes small deformation of finished product, and nearly no slag effect of cutting kerf. This is the strong point of cut-out part produced from CNC Plasma Cutting Machine;
4) Flexible Mechanical Structure: Besides gantry frame, CNC Plasma Plate Cutting Machine can also be made into compact size table type for performing super precision cutting, and underwater style, for environmental friendly running of the CNC Plate Cutting Machine;

The Three Types Mechanical Body in CNC Plasma Cutting Machine:

     Fig1 CNC Plasma Plate Cutting Machine 2  Fig2 CNC Plate Cutting Machine 4A  Fig3 CNC Plasma Cutting Machine 17- 100_3915
5) Concise Gas Tube Routing: As we find in the introduction of Flame CNC Plate Cutting Machine, there are 3 ways of cutting gas Oxygen and Acetylene/ Propane, which need to be arranged in both lengthways and transverse direction of over 20m distance. Comparatively, CNC Plasma Plate Cutting Machine only involves short distance cable routing from plasma power supply to cutting torch, which is usually within the scope of 5m at the most.
 
 

2. The Application Scenario of CNC Plasma Cutting Machine:
 

1) Because of the above listed advantages, CNC Plasma Plate Cutting Machine is usually used for “High End” shape cutting, in the applicating sites with strict demand, such as: Shell processing of mechanical and electric products, advertising logo, craft decoration, etc.;
 2) There are some integrated function CNC Plasma Plate Cutting Machine, such as combining drilling capability, to be made into a set of “CNC Plate Cutting and Drilling Machine”.

 

 

3. The Cutting Technique Adopted in CNC Plasma Cutting Machine:

1) As its name suggests, CNC Plasma Plate Cutting Machine adopts ionized high speed air as its cutting media, which radiate high temperature electric arc, and in turn melt metal plate, so as to form cutting kerf;

2) The plasma cutting system equipped in CNC Plasma Cutting Machine includes plasma power supply and dedicated use cutting torch:

Fig4 CNC Plasma Cutting Machine 44  Fig5 CNC Plate Cutting Machine 6
                      


 

 

Different Modes of Wuxi JACK CNC Flame Plasma Cutting Machine

Process Control in CNC Plasma Plate Cutting Machine

1 CNC Plate Cutting Machine 4
2 CNC Plasma Plate Cutting Machine 13
3 CNC Plasma Cutting Machine 41- IMG_3824
4 CNC Flame Plasma Cutting Machine 42- IMG_9029
5 CNC Plate Cutting Machine 45
6 CNC Plasma Plate Cutting Machine 58
7 CNC Plate Cutting Machine 77

Working Video of Wuxi JACK CNC Flame Plasma Cutting Machine

Workshop Validate Trial Run on Plasma Power Supply and Cutting Torch in Wuxi JACK CNC Plasma Plate Cutting Machine

Plasma Cutting in Wuxi JACK CG5000 CNC Flame Plasma Cutting Machine at Customer Facility

Introduction on Wuxi JACK CNC Plate Cutting Machine Shape Cutting, CNC, and Nesting Software

Formation and Manufacture Cost Breakdown of CNC Plasma Plate Cutting Machine

1. Modular: CNC Plasma Cutting Machine is in the form of “Modularization”. It has same structure as flame CNC Plate Cutting Machine, and can have function integrated together. So, people sometimes call it CNC Flame Plasma Cutting Machine. Comparatively, laser cutting is a different kind of CNC Plate Cutting Machine away from flame cutting and plasma cutting;
2. Manufacture Cost: In theory, one set of CNC Plasma Plate Cutting Machine can have more than 1 group of plasma cutting system equipped. However, in practical use, due to the high price of plasma power supply and consumables, under most majority condition, one set of CNC Plate Cutting Machine is equipped with 1 group of plasma cutting system;
3. Machine Budget: Quotation of CNC Plasma Plate Cutting Machine can be viewed roughly as “Price of flame CNC Plate Cutting Machine + Price of Plasma Cutting system”. Besides, there are series of models of plasma cutting power supply to choose from, depending on max. thickness of metal plate to be cut in the CNC Plate Cutting Machine;

Models of U.S.A. Hypertherm and Chinese HUAYUAN Plasma Power Supply Adopted in CNC Plasma Cutting Machine:

Fig1 CNC Plasma Cutting Machine 11  Fig2 CNC Plasma Plate Cutting Machine 49  Fig3 CNC Plasma Plate Cutting Machine 68 
 

Application Style of CNC Plasma Plate Cutting Machine

Understanding how does a set of CNC Plasma Cutting Machine come into being, we can find its three common seen applicating style:

1. Without flame cutting in the CNC Plasma Cutting Machine:

1) The 1st Photo: There is only plasma cutting system in one of CNC Plasma Cutting Machine. In practical application, such configuration account for minority use;
2) It is applicable for working site of cutting non-ferrous metal, in small to medium thickness;

 

2. Plasma and flame shape cutting, without strip cutting in the CNC Plasma Plate Cutting Machine:

1) The 2nd Photo: There are both plasma cutting system and flame CNC cutting torch, in one set of CNC Flame Plasma Cutting Machine. The plasma cutting torch and flame cutting torch can share the same set of carriage, as shown in the CNC Plate Cutting Machine of the 2nd photo, which saves manufacture cost;
2) Or the two torches are installed individually onto separate moving carriages, which will add on total cost of the CNC Flame Plasma Cutting Machine;

3) In practical application, such configuration account for larger share than the first type of configuration. It is applicable for working site of cutting both ferrous and non-ferrous metal, in small to medium to large thickness;
 

3. Plasma and flame cutting, in CNC and Strip cutting in the CNC Flame Plasma Cutting Machine:

The 3rd Photo: Such solution is the cost effective design of CNC Flame Plasma Cutting Machine, and also the most popular choice by customers. It takes the largest share in practical application, which can meet all the cutting requirement from customers.

Make Up of CNC Flame Plasma Cutting Machine

The parts, elements, and assemblies that are formed into a set of CNC Flame Plasma Cutting Machine can be divided into 4 groups of:

1. Main Frame and Traveling Rail of the CNC Plate Cutting Machine:
 

1) As shown in the 1st photo: Main Frame is a complex of traveling gantry, with cross section in the shape of inverted “T”. Both sides of the gantry are installed with 750W servo motor, this makes “double drive” of the CNC Plasma Plate Cutting Machine;
2) During plasma/ flame cutting, the cutting torches travel along horizontal beam of the gantry, carrying out X axis displacement of the CNC Flame Plasma Cutting Machine;
3) The bottom surface of gantry is installed with traveling wheels, making the gantry move along longitudinal rail, carrying out Y axis displacement of the CNC Plasma Cutting Machine;
 

2. Plasma/ Flame Cutting System in the CNC Flame Plasma Cutting Machine:

1) As shown in the 2nd photo: This includes plasma power supply, cutting torches, cutting gas tubes and circuits, cutting consumables (Nozzle, tips);
2) Large models of plasma power supply is put on workshop close to gantry frame of the CNC Plate Cutting Machine; Small models is installed on the gantry frame directly;
 

3. Operating Station in the CNC Plate Cutting Machine:

As shown in the 3rd photo: This includes CNC station, operating panel of the CNC Plate Cutting Machine (Which is usually integrated into CNC controller as shown in the 3rd photo), cutting has regulating panel, and optional configuration of operator chair;
 

4. Cutting Platform in the CNC Flame Plasma Cutting Machine:

As shown in the 4th photo: This is the unit which is often neglected, but plays important role in running of the CNC Flame Plasma Cutting Machine. During cutting, metal plates are laid onto the cutting platform.

Operation of CNC Plasma Plate Cutting Machine

1. Operator should command operating skill on managing plasma power supply and its consumables before working on CNC Plasma Cutting Machine, which will be trained by producer of the machine;
 

2. Remote controller has 2 advantages for running of the CNC Plasma Plate Cutting Machine:

1) The 1st Photo: CNC Plasma Cutting Machine generates certain amount of fume and light during its work. For operator health, during plasma cutting, the far from the machine, the better;
2) In case of contingency happens, operator can control the CNC Plate Cutting Machine conveniently at any position;
3. The 2nd, 3rd , 4th photos: Control of arc voltage torch height controller is integrated into operating panel of the CNC Plasma Cutting Machine, and installed as an integrity with CNC controller.

Category and Technical Parameters of Wuxi JACK CNC Plasma Plate Cutting Machine

1. Classification of CNC Plasma Plate Cutting Machine:

Based on structure of mechanical frame, CNC Plasma Cutting Machine can be divided into 3 types of Gantry frame, Table type, and Underwater:

1) Gantry frame takes over 90% of the CNC Plasma Cutting Machine. The common seen models are CG4000, and CG5000. For 4m span product, due to its wide use, there are plasma only CG4000 and CG4000 CNC Flame Plasma Cutting Machine;

2) Compact Size Table type CNC Plasma Cutting Machine close to laser cutting: It adopts with fine plasma cutting, for cutting thin stainless steel/ Al/ Alloy;
3) Underwater CNC Plasma Plate Cutting Machine is for the purpose of environmental friendly operation: Fumes and lights generated are absorbed into water. The cutting capacity (Thickness and speed) of the CNC Plate Cutting Machine is compromised 15%.

 

 

2. Technical Parameters of CNC Flame Plasma Cutting Machine:

  Standard Model of
 CNC Plasma Cutting Machine
 CNC CG1500 ~ CG10000
 Valid Gantry Span  1500 ~ 10,000 mm
  Valid Range of Cutting Width  80 ~ (1500~ 9200) mm
  Standard Cutting Length  3000mm/ 15000 mm
 (Can Special Made)
  Max. Length of Steel Plate   3000mm/ 13000 mm
  Drive Mode for Gantry Movement   Double Servo Drive
  Plasma Cutting Media   Compressed Air
 Quantity of CNC Cutting torch  Standard is 1 set
  Max. Plasma Cutting Thickness   1~ 50 mm , depending on 
 model of power supply
 Plasma Cutting Speed Range  1000 ~6000 mm/min.
 Depending on Thickness
 Gantry Idle Running Speed  Fixed 6000 mm/min.
 Cutting Kerf Roughness  Ra 12.5
 Finished Cutting Precision  ±0.5mm/1000mm
Triple Flame Cutting Machine
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CNC Flame Plate Cutting Machine
02

CNC Cutting Machine
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