0 CNC Plasma Cutting Machine 1

Wuxi JACK CNC Plasma Cutting Machine, 

Cutting Wide Variety of Sheet Metal Material for Customer!

Function and Application of CNC Plasma Cutting Machine

A. Technical Strength and Strong Points of Plasma CNC Plate Cutting Machine:

1. Usage: CNC Plasma Cutting Machine cuts out sheet metal into finished workpieces of various outline, in high speed and with perfect accuracy:

A set of Wuxi JACK CNC Plasma Cutting Machine cuts on sheet metal plate: (Fig.1)

Fig1 CNC Plasma Cutting Machine 25

2. Position: CNC Plasma Cutting Machine was developed on the basis of Flame CNC Plate Cutting Machine. This CNC Plasma Cutter is medium and high end product of flame plasma CNC Cutting Machine, bridging the gap between flame cutting and laser cutting in terms of cost/ roughness, and cutting speed;

3. Technical Characteristics of CNC Plasma Cutting Machine:

1) Available on Cutting All Kinds of Metal Materials: CNC Plasma Cutter is not confined to cut on carbon steel. Instead, plasma CNC Cutting Machine can also be applied to cut on sheet metal of Stainless Steel/ Alloy/ Al/ Bronze ...;
2) With Obviously Higher Cutting Speed than Flame CNC Cutting Machine: The 3000~ 5000 mm/min. cutting velocity of CNC Plasma Cutting Machine can deliver 3~5 times higher productivity compared with Flame CNC Plate Cutting Machine, when cutting on same thickness range of sheet metal;
3) Gloss and Deformation Control on Cutting Kerf: Smaller heat affect area around cutting point of CNC Plasma Cutter, guarantees much smaller deformation of finished product, and nearly no slag effect of cutting kerf. This promises high quality cut out working part delivered from CNC Plasma Cutting Machine;
4) Flexible and the Most Fitting Mechanical Structure: Besides conventional moving gantry frame of CNC Plasma Cutter, CNC Plasma Cutting Machine can also be designed and manufactured into compact stationary table structure for fulfilling high precision cutting performance; Or in the form of underwater CNC Plasma Cutter, to acquire environmental friendly running of CNC Plasma Cutting Machine:

The Three common seen types of mechanical frame in CNC Plasma Cutting Machine: (Fig.2, 3, 4)

Fig2 3 4 Flame Plasma CNC Plate Cutting Machine 2

5) Simple Thermal Cutting Gas Tube Routing in CNC Plasma Cutter:

a) In Flame CNC Plate Cutting Machine, there are 3 ways of cutting gas deployment: Preheating Oxygen fuel; Cutting Oxygen fuel; Cutting Acetylene/ Propane, which need to be arranged in both lengthways and transverse direction of over 20m distance along the entire working zone of flame CNC Cutting Machine;
b) Comparatively, CNC Plasma Cutting Machine only involves short distance cable routing from plasma power supply to cutting torch, which is usually within the scope of 5m at the most.

 

B. Extensive Application of CNC Plasma Cutter CNC Cutting Machine:

1. Applicable Sites: Benefitting from the above listed strong points, CNC Plasma Cutting Machine is usually used for “High End” use of shape cutting, in the applicating sites with strict demand, such as: Shell processing on mechanical and electric products/ advertising logo/ craft decoration, etc.
2. Extended to Drilling Function: Some customers require CNC Plasma Cutter also with mechanical drilling ability, especially for Steel Structure use. To meet this demand, Wuxi JACK successfully develops integrated function CNC Plate Cutting Machine, making it into a set of “CNC Plate Drilling and Cutting Machine”:

3. Wuxi JACK CNC-CD3009 CNC Plate Drilling and Cutting Machine: (Fig.5)

Fig5 CNC Plate Drilling and Cutting Machine 1

 

C. Cutting Technology being Adopted in CNC Plasma Cutting Machine:

1. Cutting Tool and Principle: CNC Plasma Cutting Machine adopts high speed ionized compressed air as its cutting media, which radiate high temperature electric arc during cutting, and in turn melt metal plate instantaneously, so as to efficiently and precisely generate cutting kerf with CNC Plasma Cutter;

2. Plasma cutting system of CNC Plasma Cutting Machine: Plasma power supply / Special purpose cutting torch and its arc voltage type height controller: (Fig.6, 7, 8)

Fig 6 7 8 CNC Plasma Cutter CNC Cutting Machine 77

3. Quick and overall review on product family of Flame and Plasma CNC Cutting Machine, is illustrated in summary slides web page: “Overview on Wuxi JACK CNC Plate Cutting Machine”.
 

 

Wide Variety Design and Configuration of Wuxi JACK Flame CNC Plasma Cutter CNC Cutting Machine

Manufacture Process Control and Main Units of Wuxi JACK CNC Plasma Cutting Machine

1 CNC Plate Cutting Machine 76
2 CNC Plasma Cutter CNC Cutting Machine 91
3 CNC Plasma Cutter CNC Cutting Machine 9
4 CNC Plasma Cutting Machine 94
5 CNC Plasma Cutting Machine 22
6 CNC Plasma Cutter CNC Cutting Machine IMG_20221112_092917
7 CNC Plasma Cutter CNC Cutting Machine IMG_20221112_092923
8 CNC Plasma Cutting Machine 5

Working Video of Wuxi JACK Plasma and Flame CNC Plate Cutting Machine

Design and Manufacture Cost Analysis on CNC Plasma Cutter CNC Cutting Machine

1. Modular Structure of CNC Plate Cutting Machine:

1) CNC-CG series CNC Cutting Machine is in the form of “Modularization”: Basic skeleton and function units, plus various optional configurations;

2) CNC Plasma Cutter has same structure as flame CNC Plate Cutting Machine, and can have functions integrated together. So, people sometimes call it Flame CNC Plasma Cutter;
3) Comparatively, laser CNC Cutting Machine differs from flame and plasma CNC Plate Cutting Machine, in view of structure and function group;

2. Manufacture Cost of CNC Plasma Cutter CNC Cutting Machine:

1) In CNC Plasma Cutting Machine, 1 piece of cutting torch corresponds with 1 group of plasma cutting system. This is different from flame CNC Plate Cutting Machine, of which quantity of cutting torches can be increased or decreased more easily;
2) Considering high price of plasma power supply and consumables, Majority of CNC Plasma Cutter CNC Cutting Machine is equipped with 1 piece of cutting torch and 1 group of plasma cutting system;

3. Purchase Budget on Plasma CNC Plate Cutting Machine:

1) Quotation of CNC Plasma Cutting Machine can be roughly taken as “Price of flame CNC Plate Cutting Machine plus Price of Plasma Cutting system”;
2) There are several brands and models of plasma cutting power supply to choose from, depending on customer budget, and the max. thickness of sheet metal plate to be cut in the CNC Plate Cutting Machine;

3) Wuxi JACK CNC Plasma Cutting Machine equipped with different models of U.S.A. Hypertherm and Chinese HUAYUAN Plasma Power Supply: (Fig.9, 10, 11)

 

Application Form of Plasma CNC Plate Cutting Machine

Understanding how does a set of CNC Plasma Cutting Machine come into being, we can find its three common seen applicating forms as below:

1. Sore Purpose CNC Plasma Cutting Machine Without Flame Cutting:

1) The above 1st Photo: There is only plasma cutting system being equipped with CNC Cutting Machine;
2) In practical application, such solitary plasma cutting configuration account for minority use of CNC Plasma Cutter;
3) Applicable For: Sole function plasma CNC Cutting Machine is applicable for working site of cutting non-ferrous metal, in small to medium thickness, requirement of shape cutting only;

2. Plasma and Flame CNC Plate Cutting Machine, without Strip Cutting:

1) The above 2nd Photo: There are both plasma and flame cutting torches and systems, in one set of Flame CNC Plasma Cutter CNC Cutting Machine. The plasma cutting torch and flame cutting torch can share the same set of moving carriage, as shown in the flame plasma CNC Plate Cutting Machine of the 2nd photo, which saves manufacture cost;
2) Or, the two pieces of cutting torches are installed individually onto separate moving carriages, which adds on total cost of the Flame CNC Plasma Cutter CNC Cutting Machine;
3) In practical application, such configuration has more application in CNC Plasma Cutter CNC Cutting Machine than sole purpose plasma cutting;
4) It is applicable for working site of cutting both ferrous and non-ferrous sheet metal, covering whole range of plate thickness;

3. Plasma Flame CNC and Strip Cutting in CNC Plasma Cutter CNC Cutting Machine:

1) The above 3rd Photo: Such solution is the most cost effective design of Flame CNC Plasma Cutter CNC Cutting Machine, and also the most popular choice by customers;
2) Flame plasma CNC and strip CNC Plasma Cutting Machine takes the largest share in practical application, which can meet all the cutting requirement of customers.

Constitutes and Main Units of CNC Plasma Cutting Machine

The components/ parts/ elements, and assemblies that are assembled into a set of Flame CNC Plasma Cutter CNC Cutting Machine can be divided into below 4 major groups of:

1. Mechanical Main Frame and Moving Guide Rail of CNC Plate Cutting Machine:

1) Mechanical Main Frame: As shown in the above photos: Main Frame is a complex of motor drive moving gantry, with cross section in the shape of inverted “T” box structure. Both sides of the gantry are installed with 750W servo motor, this come into being “double drive” of the Plasma CNC Cutting Machine, and guarantees smooth/ stable/ precise cutting procedure of CNC Cutting Machine;
2) Horizontal Way X Axis: During plasma and flame cutting, the cutting torches move along horizontal beam of the gantry, carrying out X axis movement of cutting torches in the Flame CNC Plasma Cutter CNC Cutting Machine;
3) Longitudinal Way Y Axis: The bottom surface of gantry is installed with guide wheels, guiding the gantry moving along longitudinal rail of CNC Plasma Cutter, carrying out Y axis displacement of cutting torch in the CNC Plasma Cutting Machine;

2. Plasma and Flame Cutting System in Flame CNC Plasma Cutter CNC Cutting Machine:

1) As shown in the above photos: This includes plasma power supply, cutting torches, cutting gas tubes and circuits, cutting consumables (Nozzle, tips);
2) Location: Large model of plasma power supply is put on workshop close to gantry frame of the CNC Plate Cutting Machine; Small models are directly installed on the gantry frame of CNC Plasma Cutter;

3. Operating Station of Flame Plasma CNC Plate Cutting Machine:

1) As shown in the above photos: This includes CNC control station and operating panel of the CNC Plate Cutting Machine;
2) Operating panel is integrated into CNC control station of CNC Plasma Cutter CNC Cutting Machine;
3) Thermal gas cutting has applied regulating panel, and optional configuration of operator chair;

4. Cutting Table and Dust Collecting Unit of Flame CNC Plasma Cutter CNC Cutting Machine:

1) Cutting Table: As shown in the above photos: Cutting table is the function unit which is often neglected, but plays key role in running of the Flame CNC Plasma Cutter CNC Cutting Machine;
2) During flame plasma cutting, sheet metal plates are laid onto cutting table. Majority of CNC Cutting Machine clients select on practice of making cutting table themselves, based on design print from Wuxi JACK;
3) Dust Collecting Unit: CNC Plasma Cutter CNC Cutting Machine generates fairly certain amount of fume and light, which do harm on working staff and surroundings of CNC Plasma Cutting Machine. For this reason, some clients ask on dedicated dust collecting system and protection curtain, as shown in the above photos.

Operation on CNC Plasma Cutting Machine

1. Operator should command operating skill on managing plasma power supply and its consumables before working on CNC Plasma Cutter CNC Cutting Machine, which will be trained by producer of the machine;

2. Remote Controller has 2 Functions for Managing on Running of CNC Plasma Cutter CNC Cutting Machine:

1) The above 1st Photo: CNC Plasma Cutting Machine generates certain amount of fume and light during its work. For protecting on operator health, during plasma cutting, operator should stand at further distance away from the CNC Plasma Cutting Machine;
2) In case of contingency happens, operator can managing on and shut off plasma CNC Plate Cutting Machine conveniently at any position;
3. The above 2nd and 3rd photos: Controlling pendant on arc voltage type cutting torch height controller is integrated into operating panel of the CNC Plasma Cutting Machine, and assembled as an integral component of CNC controller in CNC Cutting Machine;
4. The above 4th photo: Operator of CNC Plasma Cutter can have comfortable and easy operation during work.

Category and Technical Parameters of Wuxi JACK CNC Plasma Cutting Machine

A. Classification on CNC Plasma Cutter CNC Cutting Machine:

Based on structure of mechanical frame, CNC Plasma Cutting Machine can be grouped into 3 types of moving Gantry frame, stationary Table type, and Underwater:

1. Servo Motor Drive Gantry Frame CNC Plasma Cutting Machine:

1) This takes over 90% of the CNC Plasma Cutting Machine. The common seen models are CNC-CG4000, and CNC-CG5000;
2) For 4,000mm span CNC Plasma Cutter (CNC-CG4000), because of its wide use, there are 2 options of: Plasma only CNC-CG4000 CNC Plasma Cutting Machine, and CNC-CG4000 flame plasma CNC Plate Cutting Machine;

2. Compact structure stationary Table frame CNC Plasma Cutting Machine:

1) This approaches to laser cutting in terms of workpiece piece and cutting outcome:
2) Such “high end” CNC Plasma Cutter CNC Cutting Machine is adopted with fine plasma cutting, for cutting on thin stainless steel/ Al/ Alloy material small size sheet metal;

3. Underwater CNC Plasma Cutting Machine:

1) This is for the purpose of getting environmental friendly operation: Fumes and lights generated are absorbed into water table;
2) The cutting capacity (Thickness and cutting speed) of underwater CNC Plate Cutting Machine is compromised 15% compared with dry type CNC Plasma Cutter.

 

B. Technical Parameters of Flame CNC Plasma Cutter CNC Cutting Machine:

  Standard Model of
 CNC Plasma Cutting Machine
 CNC-CG1500 ~ CG10000
 Valid Gantry Span  1500 ~ 10,000 mm
  Valid Range of Cutting Width  80 ~ (1500~ 9200) mm
  Standard Cutting Length  3000mm/ 15000 mm
 (Can Special Made)
  Max. Length of Steel Plate   3000mm/ 13000 mm
  Drive Mode for Gantry Movement   Double Servo Drive
  Plasma Cutting Media   Compressed Air
 Quantity of CNC Cutting torch  Standard is 1 set
  Max. Plasma Cutting Thickness   1~ 50 mm , depending on 
 model of power supply
 Plasma Cutting Speed Range  1000 ~6000 mm/min.
 Depending on Thickness
 Gantry Idle Running Speed  Fixed 6000 mm/min.
 Cutting Kerf Roughness  Ra 12.5
 Finished Cutting Precision  ±0.5mm/1000mm

Application and Related Equipment of Flame and Plasma CNC Plate Cutting Machine

1. Working Sites: CNC-CG series Strip/ Triple flame and plasma CNC Cutting Machine is applied at nearly every corner of manufacturing industries. In Steel Structure industry, CNC Plate Cutting Machine is positioned at beginning work station of various production Line: H Beam Production Line, and BOX Beam Production Line, and T Beam Production Line, etc.;
2. Related Equipment: CNC Cutting Machine is preceding equipment ahead of 3 in 1 H Beam Assembly Welding Straightening Integral Machine (3 in 1 H Beam Fabrication Machine), and Edge Milling Machine, and Steel Structure Beam End Face Milling Machine, etc.
CNC Flame Cutting Machine
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CNC Plate Cutting Machine
02

CNC Flame Cutting Machine
03

Other Series of Products We Own besides CNC Plasma Cutting Machine

1. Application of MP20 Plate Butt Joint Welding Machine:
2. Structure and Working Principle of MP Series Plate Butt Welding Joint Machine:
3. Technical Parameters of MP20 Plate Butt Weld Joining Machine:
 
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1. Application of DX1520 H Beam End Face Milling Machine:
2. Function Briefs of DX1520 H Beam End Face Milling Machine for Steel Structure Member:  Precise Linear Guiderails of both directions for Precision Guarantee / Working Speed Control / Working Tool of Powerful Milling Head/ Operation / Workpiece Clamp 
3. Technical Parameters of DX1520 H Beam End Face Milling Machine:
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1. What can ASM63 Angle Steel Straightening Machine do for Customer?
2. Why You need Angle Straightening Machine?
3. The Good Points of ASM series Angle Steel Straightening Machine:
4. Technical View on ASM63 Angle Steel Straightening Machine:
5. Technical Parameters of ASM63 Angle Steel Straightening Machine:
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A. Uniqueness of 7 Axis 3000/12 Heavy duty Oxy-fuel Plasma CNC Pipe Cutting Machine:
B. The Challenge on Developing Mature 7 Axis 3000/12 Heavy duty Oxy-fuel Plasma CNC Pipe Intersection Cutting Machine:
C. The 7 Axis of CNC in Heavy duty Oxy-fuel Plasma CNC Pipe Intersection Cutting Machine:
D. User Friendly Design in Wuxi JACK Heavy duty Oxy-fuel Plasma CNC Pipe Cutting Machine:
E. Technical Parameters of 7 Axis 3000/12 Heavy duty Oxy-fuel Plasma CNC Pipe Intersection Cutting Machine:
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1. The Definition and Characteristic of HB series Universal Welding Positioner:
2. Technical Features of the HB series Universal Rotary Welding Positioner:
3. Technical Parameters of the HB series Single Welding Turning Table Welding Positioner:
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CNC Plasma Cutter CNC Cutting Machine Blogs

  • The Category of CNC Strip Plate Cutting machine and How to Select
    1) The Usage and Wide Application of CNC Strip Plate Cutting Machine; 2) Classification on CNC Plate Cutting machine and Brief on Application Field; 3) Brief Introduction on CNC Flame Plate Cutting Machine; 4) Brief Introduction on CNC Plasma Plate Cutting Machine; 5) Brief Introduction on CNC Flame Plasma Plate Cutting Machine, Strip Plate Cutting Machine, and Triple Plate Cutting Machine. Read More
  • Common Troubleshooting of CNC Plasma Plate Cutting Machine
    ​Primary Position of CNC Strip Plate Cutting Machine in Manufacturing Industry: 1. General Picture of the CNC Strip Plate Cutting Machine: 2. Plasma Power Supply of CNC Plasma Plate Cutting Machine: 3. Common Troubleshooting of Plasma Power Supply in CNC Plasma Sheet Metal Cutting Machine: Read More
  • Working Theory of CNC Plate Cutting Machine and Its Operation
    What is CNC Plate Cutting Machine? Technical Features of Sheet Metal CNC Flame Cutting Machine; Technical Features of Sheet Metal CNC Plasma Cutting Machine; How to Select Proper Model and Configuration of Sheet Metal CNC Flame Plasma Cutting Machine; Summary on Wuxi JACK Sheet Metal CNC Strip Plate Cutting Machine Read More
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WUXI JACK TECHNOLOGY CO., LTD
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