Wuxi JACK CNC Plasma Cutting Machine,

Reasonable Price and High Quality CNC Plasma Cutter on Various Materials of Sheet Metal

Rich Choice on Wuxi JACK Plasma CNC Profile Cutting Machine

1. Powerful Function:
CNC Plasma Cutting Machine cuts out high precision and smooth kerf workpieces of any required profile, on any types of sheet metal material: Carbon steel/ Stainless steel/ Al/ Bronze/ Zinc/ Alloy... In the practical thickness range of 0.3mm ~ 45mm;
2. Application Form:
1) CNC Plasma Flame Cutting Machine: To widen function of machine, plasma cutting often seen combined with Oxygen fuel flame cutting. This accounts for over 70% of machine use;
2) Sole Purpose CNC Plasma Cutting Machine: This is in the field of high efficiency profile cutting, especially on non-ferrous materials;
3) The plasma cutting torch can either be installed individually on carriage which is on the front face of machine horizontal beam; Or, more economically, share the same piece of motor drive carriage with flame cutting torch, with electric selection switch to toggle between plasma cutting and flame cutting;

3. Strong Points of CNC Plasma Cutter Machine:

1) Quicker Cutting: Plasma cutting has obviously higher cutting speed than flame cutting, usually in the scope of 1,000 ~ 3,000mm/min., thus greatly raising productivity of 1st operation plate cutting;
2) Available on Cutting All Types of Metal Material: Thus greatly widens application scope of the machine. In comparison, flame cutting is only restricted to carbon steel;
3) Smooth Cutting Kerf: Finished workpiece from plasma cutting usually need not to be trimmed again, and can be applied directly after workpiece cooling down;

4. Various Models and Configurations of Wuxi JACK CNC Plasma Flame Cutting Machine Works at Customer Facility:

CNC-CG4000, with American Hypertherm brand PowerMAX 1650 Plasma Power Supply

CNC-CG4000, with Chinese HUAYUAN brand LGK-400IGBT Plasma Power Supply

CNC-CG5000, with Chinese HUAYUAN brand LGK-120IGBT Plasma Power Supply

CNC-CG3000, with Chinese HUAYUAN brand LGK-160IGBT Plasma Power Supply

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Underwater CNC-CG3000, for Operator Health and Environment Protection

CNC-CG4000 Plasma Flame CNC Profile Cutting Machine

CNC-CG4000, Plasma for Profile Cutting, Flame for Strip Cutting

CNC-CGT1500 Stationary Table type Fine Plasma CNC Profile Cutting Machine

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CNC-CG4000 Sole Purpose CNC Plasma Cutter Machine, with American Hypertherm brand MAX200 Plasma Power Supply

Exported to Russia CNC-CG4000, with both Plasma Cutting and Flame Cutting

CNC-CG5000 for Steel Structure Use: Plasma for Profile Shape Cutting, Flame for Strip Cutting

For Cutting Thick Plate (45mm) CNC-CG4000, with American Hypertherm brand MAX200 Plasma Power Supply

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5. Wuxi JACK Flame Plasma CNC Profile Cutting Machine being Manufactured before Shipment:

CNC-CG6000 Exported to Russia, being tested on CNC Controller and Plasma Power Supply

2 sets of CNC-CG4000, Make Electric Wiring at Workshop

Break Time during Production on the CNC-CG4000 Machine

CNC-CG4000, after being Painted and Packed, Waiting on Delivery

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Working Videos of Wuxi JACK Shape Strip CNC Plasma Flame Cutting Machine

Related Pages on technical introduction and videos of Wuxi JACK CNC Plasma Flame Cutting Machine:
1. CNC Strip Plate Cutting Machine;
2. CNC Flame Cutting Machine;
3. Complex of Flame Plasma CNC Profile Cutting Machine;
4. Overview on Wuxi JACK CNC Plasma Flame Cutting Machine;
5. CNC Drilling and Cutting Machine

Technical Parameters of Wuxi JACK Shape Profile CNC Plasma Cutting Machine

Below is list of major specifications of Wuxi JACK CNC Plasma Cutter Machine. For more detailed introduction on the machine, please check ending section of this page.

Manufacture Process Control and Main Units of Wuxi JACK CNC Plasma Cutter Machine

5 CNC Plasma Cutting Machine 8 IMG_20221112_092917

6 CNC Plasma Cutter Machine 7 IMG_20221112_092923

7 CNC Plasma Cutting Machine 5 IMG_20221112_094842

8 CNC Plate Cutting and Drilling Machine 94

F1 CNC Plasma Flame Cutting Machine 27 IMG_4608

Technical Control Points of Plasma CNC Profile Cutting Machine

The Lefthand Scrolling Photos: Order to delivery value chain of Wuxi JACK thermal gas CNC Plasma Flame Cutting Machine

Check List on Production Procedure of CNC Plasma Cutting Machine:

1. Cutting Torch Height Controller of CNC Plasma Cutter Machine:

1) Usage: In practical use, many sheet metal plates have uneven surface, especially those with large size of small to medium thickness (Less than 10mm). This will produce changing gap between cutting torch tip and surface of sheet metal, which brings along negative impact on cutting quality on finished workpieces;
2) Type for Plasma Cutting: To maintain constant distance between plasma cutting torch tip and sheet metal, the plasma cutting torch should be equipped with cutting torch height controller. For plasma cutting mode, the corresponding cutting torch height controller is arc voltage type.

2. Heavy duty Precise Linear Guide Rail of Wuxi JACK CNC Plasma Flame Cutting Machine:

1) Significance: This is of vital importance for managing on stable/ smooth and accurate performance of plasma and flame cutting in the machine, not only its movement along X axis along transverse direction (Shorter, correspond with cutting width), but also Y axis along longitudinal direction (Longer, correspond with cutting length);
2) Advantages: Linear guiderail has light deadweight and little inertia, which guarantees on accurate and precise guiding of cutting torch during flame and plasma cutting operation, even cutting around sharp corner of sheet metal.

3. Precision Control on Linear Guiderail in Wuxi JACK Flame CNC Plasma Cutting Machine:

1) Lateral linearity of main rail is 0.3mm/ 1000mm;
2) Lateral linearity of supporting rail is 0.8mm/ 1000mm;
3) Levelness of rail surface in the machine is ±0.18mm/ 1000mm;
4) Positioning Accuracy of plasma cutting torch is ±0.25mm.

4. Superior Outsourced Parts of Wuxi JACK Flame Plasma CNC Profile Cutting Machine:

The four most critical units for fully guaranteeing on successful running of the machine include:
1) CNC controller;
2) Servo drivers and driving motors;
3) Plasma power supply and its consumables;
4) Cutting torch and its IHS (Initial height sensor).

5. Mechanical Main Structure of CNC Plasma Cutting Machine:

1) Major Type: Account for over 90% actual use, of integral fabricated servo motor drive gantry moving structure, which is stress relieved thru advanced heat treatment. It has light deadweight and high strength. The machine model is from CNC-CG3000 to CNC-CG8000;
2) Niche Product of compact size stationary table, usually in the size of 1,500mm to 2,000mm width (CNC-CGT1500 to CNC-CGT2000), being used in the field of fine plasma cutting on stainless steel.

Design and Manufacture Cost Analysis on Flame Plasma CNC Profile Cutting Machine

1. Modular Structure of Shape Profile CNC Plasma Cutting Machine:

1) CNC-CG series machine is in the form of “Modularization”: On the basis of basic skeleton machine structure, function units are assembled, thus come into being various optional configurations of machine;
2) CNC Plasma Cutter machine has same structure as CNC flame cutting machine, and can have functions integrated together. This is more practical and useful form of CNC Plasma Flame Cutting Machine;
3) Comparatively, CNC laser cutting machine differs from CNC Plasma Flame Cutting Machine, in view of machine structure and function group;

2. Manufacture Cost of CNC Plasma Cutter Machine:

1) In the machine, 1 piece of plasma cutting torch is powered and controlled with 1 group of plasma cutting system: Plasma power supply, and cutting torch height controller. This is different from CNC Flame Cutting Machine, of which quantity of flame cutting torches can be increased or decreased more easily, without obvious affection on machine cost;
2) Considering high price of plasma power supply and consumables, Majority of CNC Plasma Cutting Machine is equipped with 1 piece of cutting torch and 1 group of plasma cutting system;

3. Purchase Budget on Flame Plasma CNC Profile Cutting Machine:

1) Quotation of the machine can be roughly taken as: Price of CNC Oxygen Fuel Flame Cutting Machine plus Price of Plasma Cutting system;
2) There are several brands and models of plasma cutting power supply to choose from, depending on customer budget, and the max. thickness of sheet metal plate to be cut in the machine. From the early stage of American brand Hypertherm of 15~ 20 years ago, to now the more cost effective mature product of Chinese HUAYUAN brand;
3) Wuxi JACK CNC Plasma Cutter Machine equipped with different models of U.S.A. Hypertherm and Chinese HUAYUAN Plasma Power Supply: (Fig.1, 2, 3, 4)

American Hypertherm brand HPR130 model

Chinese HUAYUAN brand HYW-400D model

Application Form of Shape Profile CNC Plasma Flame Cutting Machine

Understanding how does a set of CNC Plasma Cutting Machine come into being, we can find its four common seen applicating forms as below:

Sole Purpose Moving Gantry Structure

Sole Purpose Stationary Table Structure

Shape Profile Plasma and Flame Cutting

Integrated Function Shape Profile Strip Plasma and Flame Cutting

1. Sore Purpose Gantry Moving Structure CNC Plasma Cutting Machine:

There is no Oxygen fuel flame cutting being equipped in the machine:
1) Shown in the above 1^st Photo: There is only plasma cutting system being equipped with the machine. It is adopted with conventional structure of the CNC Plasma Flame Cutting Machine;
2) In practical application, such solitary plasma cutting configuration account for minority use in the field of plasma cutting;
3) Applicable For: Working site of cutting non-ferrous metal, in small to medium thickness, usually in plate thickness scope of 0.3mm ~ 30mm, requirement of profile shape cutting only;

2. Sore Purpose Stationary Table Structure CNC Plasma Cutter Machine:

1) Shown in the above 2^nd Photo: This can be viewed as “Higher end” product of the machine. It is usually have small size, with table width from 1,500mm to 2,000mm;
2) The plasma power supply to be equipped with machine is also often fine plasma model, which has similar cutting performance as laser cutting;
3) Such compact size table structure machine takes up minority share of total volume;

3. Plasma and Flame CNC Profile Cutting Machine:

Although with Oxygen fuel flame cutting, the machine is only usually for shape cutting, without function of plate strip cutting:
1) Shown in the above 3^rd Photo: There are both plasma and flame cutting torches and systems, in one set of the machine. The plasma cutting torch and flame cutting torch can share the same set of motor drive moving carriage, which saves manufacture cost and selling price of the machine;
2) Or, the flame cutting torch and plasma cutting torch are installed individually onto separate moving carriages, which adds on total production cost and selling price of the machine;
3) In practical application, such integrated thermal gas cutting configuration has more application in CNC Plasma Cutting Machine, than sole purpose plasma cutting;
4) It is applicable for working site of cutting on both ferrous and non-ferrous sheet metal, covering the entire range of plate thickness;

4. Profile and Strip CNC Plasma Flame Cutting Machine:

1) Shown in the above 4^th Photo: Such solution is the most cost effective design of the machine, and also the most popular choice by customers. It takes the largest share in practical application, which can meet all the cutting requirement of customers;
2) Under such configuration, the CNC Plasma Flame Cutting Machine fulfils all major tasks of:
a) Oxygen fuel profile shape cutting on carbon steel plate;
b) Plasma profile shape cutting on all types of material sheet metal;
c) Oxygen fuel strip cutting on carbon steel plate

Constitutes and Main Units of Flame CNC Plasma Cutting Machine

The components/ parts/ elements, and assemblies that are assembled into a set of CNC Cutting Machine can be divided into below 4 major groups of:

1. Mechanical Main Frame and Moving Guide Rail of CNC Profile Cutting Machine:

1) Mechanical Main Frame: As shown in the above photos: Mechanical main frame is a complex of motor drive moving gantry, with cross section in the shape of inverted “T” box structure;
2) Double Drive: Both sides of the gantry are installed with 750W servo motor, simultaneously driving longitudinal movement of the gantry along cutting rails at both sides of the gantry. This come into being “double drive” of the CNC Plasma Cutter Machine, and fully guarantees on smooth/ stable/ precise cutting procedure of the machine;
3) Horizontal Way X Axis: During plasma and flame cutting, the cutting torches move along horizontal beam at the front facade of the gantry, carrying out X axis movement of cutting torches. This transverse movement of cutting torch is also driven with servo motor: 400W power usually;
4) Longitudinal Way Y Axis: The bottom surface of gantry is installed with guide wheels, guiding the gantry moving along parallel longitudinal rails, carrying out Y axis displacement of cutting torch for CNC plasma cutting;

2. Plasma and Flame Cutting System in Flame CNC Plasma Cutter Machine:

1) As shown in the above photos: This includes plasma power supply, flame and plasma cutting torches, cutting gas tubes and circuits, cutting consumables (Nozzle, tips, electrode, cap...);
2) For plasma cutting, the necessary cutting gas is compressed air and Nitrogen;
3) Location of Plasma Power Supply: Large model of plasma power supply, which is large and heavy, is put on workshop close to gantry frame of the machine; Small models are directly installed on machine gantry frame;

3. Operating Station of Profile CNC Plasma Flame Cutting Machine:

1) As shown in the above photos: This includes:
a) CNC control station;
b) Operating panel;
c) Hand held remote operating pendant;
Of the machine;
2) In majority conditions, to have convenient operation, operating panel is integrated into CNC control station of the machine;
3) Thermal gas cutting has applied pressure and flowrate regulating panel, and optional configuration of operator chair;

4. Cutting Table and Dust Collecting Unit of Flame CNC Plasma Cutting Machine:

1) Cutting Table: As shown in the above photos: Cutting table is the function unit which is often neglected during communication, but plays key role in running of flame and plasma CNC control cutting;
2) During flame plasma cutting, sheet metal plates are laid onto cutting table. Majority of CNC Plasma Flame Cutting Machine clients select on practice of making cutting table themselves, based on design print from machine producer Wuxi JACK;
3) Dust Collecting Unit: Plasma cutting operation generates fairly certain amount of fume and light, which do harm on working staff and surroundings at customer running site. For this reason, some clients ask on dedicated dust collecting system and protection curtain to be equipped with the cutting machine, as shown in the above photos.

Operation on Flame CNC Plasma Cutter Machine

1. Qualified Operator Skill: Operator should command on operating skill on managing plasma power supply and its consumables before official working on the position, which will be trained by producer of the machine and senior experts;

2. Hand Held Remote Controller of CNC Plasma Cutting Machine:

This unit has 2 Functions for managing on plasma cutting:
1) The above 1^st Photo: Plasma cutting generates fairly amount of fume, noise and light during operation. For protecting on operator health and on site environment, during plasma cutting, operator should stand at further distance away from the machine and cutting point. So, operator manage on and monitor cutting operation by means of this hand held operating pendant, which is very convenient;
2) In case of contingency happens, operator can manage on and shut off the machine conveniently at any position;
3. The above 2^nd and 3^rd photos: Controlling pendant on arc voltage type plasma cutting torch height controller is integrated into operating panel of the machine, and assembled as an integral component of CNC controller station;
4. The above 4^th photo: Operator of Wuxi JACK flame CNC Plasma Cutter Machine can have comfortable, surefire and convenient operation during work shift.

Function and Application of Flame Plasma CNC Profile Cutting Machine

A. Technical Strength and Strong Points of CNC Plasma Cutting Machine:

1. Usage: CNC Plasma Cutter Machine cuts out sheet metal plate into finished workpieces of various shape and profile, with or without internal holes of different diameters, in high speed and with perfect accuracy:
A set of Wuxi JACK CNC-CG4000 model CNC Plasma Cutting Machine cuts on sheet metal plate at customer facility: (Fig.1)

2. Position: Plasma cutting was developed on the basis of Oxygen fuel flame cutting. Utilizing plasma cutting system as way of thermal gas cutting, CNC Plasma Cutter Machine bridges the gap between flame cutting and laser cutting, in terms of machine cost, operation cost, and cutting kerf roughness, as well as cutting speed;

3. Technical Characteristics of CNC Plasma Cutter Machine:

1) Available on Cutting All Kinds of Metal Materials: Plasma cutting is not confined to carbon steel. Instead, it can also be applied to cut on sheet metal of Stainless Steel/ Alloy/ Al/ Bronze ...;
2) With Obviously Higher Cutting Speed than Flame Cutting: The 3000~ 5000 mm/min. cutting velocity of plasma cutting can deliver 3~ 5 times higher productivity compared with flame cutting, when cutting on same thickness range of sheet metal;
3) Gloss and Deformation Control on Cutting Kerf: With smaller heat affect area around cutting point in plasma cutting, this guarantees on much smaller deformation of finished product, and nearly no slag on cutting kerf. This promises high quality cut out working part delivered from the CNC Plasma Cutting Machine;
4) Flexible and the Most Fitting Mechanical Structure: Besides conventional moving gantry frame structure, CNC Plasma Cutting Machine can also be designed and manufactured into compact size stationary table structure, for fulfilling on high precision plasma cutting performance; Or in the form of underwater type plasma cutting, to acquire on environmental friendly running of the machine:
The Three common seen types of mechanical frame in Wuxi JACK thermal gas CNC Plasma Cutter Machine: (Fig.2, 3, 4)

Fig2 3 4 Flame Plasma CNC Plasma Cutter Machine 1

5) Simple Thermal Cutting Gas Tube Routing in CNC Plasma Cutter Machine:
a) In CNC Flame Cutting Machine, there are 3 ways of cutting gas deployment:
1. Preheating Oxygen fuel;
2. Cutting Oxygen fuel;
3. Cutting gas Acetylene or Propane,
Which need to be arranged in both lengthways and transverse direction of over 20,000mm distance along the entire working zone of CNC Cutting Machine;
b) Comparatively, Plasma CNC Profile Cutting Machine only involves short distance cable routing from plasma power supply to plasma cutting torch, which is usually within the scope of 5,000mm at the most. This generates more concise and safe running site.

B. Extensive Application of CNC Plasma Cutter Machine:

1. Applicable Sites: Benefitting from the above listed strong points, CNC Plasma Cutting Machine is usually used for “High End” use of profile shape cutting, in the applicating sites with strict demand on cutting effect, such as: Shell processing on mechanical and electric products/ advertising logo/ craft decoration, etc.;
2. Extended to Drilling Function: Some customers require CNC Plasma Flame Cutting Machine also equipped with mechanical drilling function, especially for Steel Structure use. To meet this demand, Wuxi JACK successfully develops integrated function CNC Drilling and Cutting Machine:
3. Wuxi JACK CNC-CD3009 model CNC Drilling and Cutting Machine: (Fig.5)

C. Cutting Technology being Adopted in CNC Plasma Flame Cutting Machine:

1. Cutting Tool and Principle: Plasma cutting technology utilizes high speed ionized compressed air as its cutting media, which radiate high temperature electric arc during thermal cutting, and in turn melt metal plate instantaneously, so as to efficiently and precisely produce cutting kerf on sheet metal:
2. Plasma cutting system of Wuxi JACK CNC Plasma Cutting Machine: Plasma power supply / Special purpose cutting torch and its arc voltage type height controller: (Fig.6, 7, 8)

3. Quick and overall review on product family of our CNC Plasma Flame Cutting Machine, is illustrated in summary slides web page: “Overview on Wuxi JACK flame plasma strip CNC Profile Cutting Machine”.

Category and Technical Parameters of Wuxi JACK CNC Plasma Cutting Machine

A. Classification on CNC Plasma Cutter Machine:

Based on structure of the machine mechanical frame, machine for plasma cutting can be grouped into 3 types of moving Gantry frame, stationary table structure, and underwater type:

1. Servo Motor Drive Moving Gantry Frame Plasma CNC Profile Cutting Machine:

1) This structure takes over 90% of the machine use. The common seen models are CNC-CG4000, and CNC-CG5000;
2) For 4,000mm span machine (CNC-CG4000 model), because of its wide use, there are 2 options of: Sole purpose plasma cutting configuration, and integrated function flame plasma cutting configuration;

2. Compact Size Stationary Table Frame CNC Plasma Cutting Machine:

1) This approaches to laser cutting in terms of workpiece precision and cutting speed:
2) Such “high end” machine is adopted with fine plasma cutting power supply, for cutting on thin stainless steel/ Al/ Alloy material small size sheet metal;

3. Underwater CNC Plasma Cutter Machine:

1) Advantage: This is for the purpose of getting environmental friendly operation: Fumes and lights generated are absorbed into water table during plasma cutting;
2) Downside: The cutting capacity (Thickness and cutting speed) of the underwater cutting machine is compromised 15%, compared with conventional dry type CNC Plasma Cutting Machine.

B. Technical Parameters of Flame Plasma CNC Profile Cutting Machine:

Standard Model of CNC Plasma Cutting Machine	CNC-CG1500 ~ CNC-CG10000
Valid Gantry Span	1,500 ~ 10,000 mm
Valid Range of Cutting Width	80 ~ (1,500~ 9,200) mm
Standard Cutting Length	3,000mm/ 15,000 mm (Can be Special Made)
Max. Length of Sheet Metal Plate	3,000mm/ 13,000 mm
Drive Mode for Gantry Movement	Double Servo Drive
Plasma Cutting Gas	Compressed Air and Nitrogen
Plasma Cutting Material	Ferrous and Non-Ferrous metal
Plasma Cutting Thickness Range	0.3mm ~ 45mm, depending on model of power supply
Quantity of CNC Cutting Group	Standard is 1 set
Plasma Cutting Speed Range	1,000 ~6,000 mm/min. Depending on Plate Thickness
Gantry Idle Moving Speed	Constant 6,000 mm/min.
Plasma Cutting Kerf Roughness	Ra 12.5
Finished Plasma Cutting Precision	±0.5mm/1,000mm

Application and Related Equipment of Profile Shape CNC Plasma Flame Cutting Machine

1. Working Sites: CNC-CG series Strip shape profile CNC Plasma Flame Cutting Machine is applied at nearly every working site of manufacturing industries. In Steel Structure industry, Oxygen fuel flame CNC Strip Plate Cutting Machine is positioned at beginning work station of various production Line: BOX Beam/ T Beam/ H Beam Production Line;
2. Related Equipment: Plasma Flame CNC Profile Cutting Machine is preceding equipment ahead of 3 in 1 H Beam Assembly Welding Straightening Integral Machine (3 in 1 H Beam Fabrication Machine), and Edge Milling Machine, and Steel Structure BOX H Beam End Face Milling Machine, etc.;
3. Machine with Similar Control: There is another kind of important CNC control machine, also used for flame and plasma thermal cutting, controlled with CNC controller, but workpiece is steel pipe of various diameters and wall thickness, instead of sheet metal plate: CNC-CP series CNC Pipe Cutting Machine.

Wuxi JACK Other Superior Quality Welding and Cutting Machine Tool

Z20 Model I H Beam Assembly and Tack Welding Machine

HB1500 Model Automatic I H Beam Production Line

LHT Model I H Beam SAW Welding Machine

CNC-CP7-3000/12 Model Large CNC Pipe Cutting Machine

LHC12 Model BOX Beam SAW Welding Machine

CNC-DX2020 Model BOX H Beam Pipe CNC End Face Milling Machine

PHJ15 Model 3 in 1 I H Beam Assembly Welding Straightening Machine

SXBJ12 Model Large Edge Milling Machine

Other Series of Products We Own besides Flame CNC Plasma Cutting Machine

MP20 Automatic Plate Butt Joining Machine with Triple Cutting

DX1520 H Beam End Face Milling Machine for Steel Structure

General Purpose Automatic Lengthwise ASM63 Angle Steel Straightening Machine

7-Axis 3000/12 Flame And Plasma Large Scale CNC Pipe Cutting Machine

HB-series Single Table Top Universal Welding Positioner with Chuck

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