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H Beam Fabrication Machine from Wuxi JACK, 

the Best in the Industry!

Navigation Bar on “H Beam Fabrication Machine”

1. Purpose and Value Added Profit of H Beam Fabrication Machine

1. Purpose and Value Added Profit of H Beam Fabrication Machine

2. Picture View on Wuxi JACK H Beam Fabrication Machine

3. How does H Beam Fabrication Machine Make Contribution for Customers?

4. The Standing Out Features of Wuxi JACK H Beam Fabrication Machine

5. Working Videos of Wuxi JACK H Beam Fabrication Machine

6. The types of Wuxi JACK H Beam Fabrication Machine

6.1 PHJ Series H Beam Fabrication Machine:

6.2 ZHJ Series H Beam Fabrication Machine:

6.3 Light Duty H Beam Fabrication Machine:

7. Application and Related Equipment of Wuxi JACK H Beam Fabrication Machine

8. How does Wuxi JACK H Beam Fabrication Machine Work?

1 Three in One H Beam Fabrication Machine 36
2 H Beam Assembly Welding Straightening Integral Machine 38
3 Three in One H Beam Welding Machine 8
5 Vertical H Beam Welder 84- IMG_20210712_162525
6 Integral Function H Beam Welding Machine 20140426_164444(1)
7 Three in One I Beam Fabrication machine PHJ15 孟加拉4
8 Pull Through H Beam Welder 接长座拿掉 做到1500mm高

Purpose and Value Added Profit of H Beam Fabrication Machine

1. The Purpose of Three in One H Beam Fabrication Machine:

1) H Beam Fabrication Machine, the other names are H Beam Assembly Weld Straighten Integral Machine, Vertical H Beam Welder, and Three in One H Beam Welding Machine, is for producing welding T Beam/ H Beam/ I Beam of light and medium duty illustrated as below; 
Fig1 H Beam Fabrication Machine
 
2) During running of the H Beam Fabrication Machine, first two pieces of long strip boards are fit up, welded and straightened into T Beam, which can be taken as either finished product of welding T Beam, or work in process for H Beam. Then, with the third piece of long strip board loaded into the Vertical H Beam Welder, the T Beam is made into a piece of welding H Beam/ I Beam;
 

3) A piece of welding T Beam was being produced from Wuxi JACK H Beam Fabrication Machine: 

Fig2 Three in One H Beam Fabrication Machine 24
 

4) A piece of welding T Beam was being made into H Beam in the Wuxi JACK H Beam Fabrication Machine: 

Fig3 Three in One H Beam Fabrication Machine 39 20140427_094308_LLS

 

 
 
 

2. The Value Added Change Brought with H Beam Fabrication Machine:

1) With the introduction of H Beam Fabrication Machine, the original complex of H Beam Production Line is simplified to single set of Vertical H Beam Welder, which raises production efficiency, and reduces period cost of machine purchase budget, and variable cost of running cost in fundamental way. The summed-up cost saving can be up to 50% to 60% for steel structure customers;
2) H Beam Fabrication Machine is a high tech equipment, rendering the best solution for customers from Steel Structure industry, in terms of safety, quality, cost and productivity: This H Beam Assembly Weld Straighten Integral Machine brings along revolutionary change in making welding H Beam in the application field;
 

 

3. The Powerful Strengths and Leading Edge of Wuxi JACK H Beam Fabrication Machine:

1) Wuxi JACK is the first company to deliver mature product of H Beam Assembly Weld Straighten Integral Machine into market. From the year 2000~ 2008, H Beam Fabrication Machine was only in laboratory stage. Due to some technical difficulties that can not be surmounted, this product could not be pushed to market in genuine sense;
2) In 2009, Wuxi JACK took the lead in launching the first set of ready to use H Beam Assembly Weld Straighten Integral Machine to customers, upgrading the product from years of concept design to practical application;
3) The H Beam Fabrication machine has superior performance at customer site. It does wonderful value added job for clients all over the world, and gained word of mouth from them in broadly. Over the past decade, Wuxi JACK ranks the No.1 market share on H Beam Fabrication Machine, and has delivered over 1000 sets for Steel Structure customers, both in China and abroad. Currently, the H Beam Fabrication Machine has not only taken leading market share in Chinese domestic, but also be exported to overseas in large volume, especially Russia, Central Asia, Southeast Asia, etc.

 

Now, allow us to guide you a Tour on Wuxi JACK H Beam Fabrication Machine

Wuxi JACK H Beam Fabrication Machine Create Huge Profit for Customers

Assembly to Order Lean Production of H Beam Fabrication Machine at Wuxi JACK Facility

How does H Beam Fabrication Machine Make Contribution for Customers?

1 Three in One H Beam Fabrication Machine 17
2 Three in One H Beam Welding Machine 15
3 H Beam Assembly Welding Straightening Integral Machine 19
4 H Beam Assembly Weld Straighten Integral Machine 57
5 Vertical H Beam Welder 114- IMG_6908
6 Pull Through H Beam Welder 12
7 Integral Function H Beam Welding Machine 18

The Superior Welding Quality from Wuxi JACK H Beam Fabrication Machine

The Selection of H Beam Fabrication Machine

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Want to check the welding T Beam, H Beam produced from Wuxi JACK H Beam Fabrication Machine? Please check the lefthand scrolling photos

 

How to Select Proper Model and Specification of H Beam Fabrication Machine:

 

When customer plan to purchase a set of Vertical H Beam Welder, the 4 critical questions in sequence for getting the most suitable model are:

1. The Max. H Beam to be Produced in H Beam Assembly Weld Straighten Integral Machine is Medium or Heavy duty?

1) There is no explicit definition and distinction between medium and heavy duty H Beam in Steel Structure industry. In common practice, 12mm height welding seam thickness is the threshold for distinguishing heavy and medium duty H Beam;
2) For welding seam thickness above 12mm, usually more than one time pass of welding is necessary. You should select H Beam Production Line and its dedicated H Beam Welding Machine;
3) When one pass welding is sufficient for fabricating H Beam, the H Beam Assembly Weld Straighten Integral Machine is more applicable for you;

 

2. The Cross Section Symmetry of H Beam to be Produced from Vertical H Beam Welder:

1) Please check below sketch on two types of H Beam applied in Steel Structure use.

Fig H Beam Fabrication Machine

If all of H Beam has symmetric cross section, then ZHJ series H Beam Assembly Weld Straighten Integral Machine is the best choice;
2) If there exist fairly percentage of H Beam with asymmetric cross section, you should select PHJ Vertical H Beam Welder;

 

3. The Max. Web Height of H Beam to be Produced from H Beam Fabrication Machine:

1) For both PHJ and ZHJ series H Beam Assembly Weld Straighten Integral Machine, we have three grades of standard models based on its largest web height delivered: 1500mm, 1800mm, and 2000mm, which can meet most majority of customer demand;
2) In case there exist special size range of H Beam, which is usually small size, for example, the Max. web height of H Beam is only 500mm, we have special made H Beam Fabrication Machine to cater for customer requirement.

 

4. Are there any Special Technical Requirement on H Beam Fabrication Machine?

This includes but not limited to the specific type of Vertical H Beam Welder submerged arc welding to be adopted in the H Beam Assembly Weld Straighten Integral Machine: Whether it is Single Arc (The default configuration for the Vertical H Beam Welder), or Twin Arc, or both...

The Standing Out Features of Wuxi JACK H Beam Fabrication Machine

As top level supplier of H Beam Assembly Weld Straighten Integral Machine in the industry, the leading advantages of Wuxi JACK equipment are full around. To better explain the superiority of our H Beam Fabrication Machine, we have this topic on different aspects in every product page:

 
1. The precise assembling of H Beam: Please visit product page of “H Beam Assembly Weld Straighten Integral Machine”;
2. The precise three axis position control of welding torch, and exclusive technical know how on all kinds of raw material: Please visit product page of “Integral Function H Beam Welding Machine”;
3. The advanced welding technique in the Vertical H Beam Welder and wide choice, as well as ingenious and reasonable design of machine structure, and super strong straightening capacity on flange thickness: Please visit product page of “Three in One H Beam Welding Machine”.
 

Here we have a brief discussion from customer perspective, the most interested issues when purchasing H Beam Assembly Weld Straighten Integral Machine:

The Complete Product Line, the Shortest Lead Time, the Best Quality and Price of H Beam Fabrication Machine:

H Beam Assembly Weld Straighten Integral MachineWhich Points are of the Greatest Interest for Customers When Purchasing H Beam Assembly Weld Straighten Integral Machine?

 

1. When plan to buy any new equipment including H Beam Fabrication Machine, the most important questions customers care for are:

1) Can this supplier provide the machine best fitting my condition and requirement?
2) What is the quality of the machine?
3) What is the price and service term of the machine?
4) How long is the lead time of the machine?

 

2. What can Wuxi JACK Respond to Customer Concerns on H Beam Fabrication Machine:

In the application field of H Beam Assembly Weld Straighten Integral Machine, Wuxi JACK can give the most satisfactory answers on all the above questions to customers:

1) Complete Product Line of H Beam Fabrication machine:

a) We have discussed the check point on how to properly select a set of H Beam Fabrication Machine at the second segment of this page;
b) With years of exploration, Wuxi JACK is one of few suppliers in the industry who have capability on supplying every kind of standard and tailor made H Beam Assembly Weld Straighten Integral Machine for customers;

2) Lean Production on H Beam Fabrication Machine:

a) As you check from the above photos taken at Wuxi JACK facility, based on confidence from customers, every year Wuxi JACK delivers hundreds sets of H Beam Fabrication Machine to customers Worldwide;
b) So, we have opportunity to organize lean production in the concrete way of Assembly to Order in our workshop, which can maintain and keep improving on site management level of P (People) / Q(Quality) /V(Velocity) / C(Cost) to the best degree all along, for manufacturing H Beam Assembly Weld Straighten Integral Machine;
c) Benefiting from this, Wuxi JACK can deliver the best quality H Beam Fabrication Machine with the best price, within the shortest order to delivery time for customers.

Working Videos of Wuxi JACK H Beam Fabrication Machine

Producing Welding H Beam with Wuxi JACK PHJ15 H Beam Assembly Weld Straighten Integral Machine at Customer Facility

Small Thickness T Beam Fabrication with CO2 Gas Shielded Welding with Wuxi JACK ZHJ5010 H Beam Assembly Weld Straighten Integral Machine

Welding T Beam Production with Wuxi JACK ZHJ8015 H Beam Fabrication Machine at Customer Workshop

Short Distance Observance on Large Size H Beam Submerged Arc Welding and its Quality with Wuxi JACK ZHJ8018 H Beam Fabrication Machine

Validation on Eccentric Alignment Rollers of Precise Assembling unit of Wuxi JACK PHJ and ZHJ Fit Up Full H Beam Fabrication Machine

Detailed Record on T Beam H Beam Fabrication with Wuxi JACK PHJ15 H Beam Fabrication Machine Exported to Russia

The types of Wuxi JACK H Beam Fabrication Machine

As the first tier producer in making H Beam Assembly Weld Straighten Integral Machine, Wuxi JACK design and produce full range H Beam Fabrication machine for Steel Structure clients, which can be divided into three general groups of PHJ series H Beam Fabrication machine, ZHJ series H Beam Fabrication machine, and Light duty H Beam Fabrication machine:


1. PHJ series H Beam Assembly Weld Straighten Integral Machine is for producing both symmetric and asymmetric welding H Beam;
2. ZHJ series H Beam Assembly Weld Straighten Integral Machine is for producing symmetric welding H Beam only;
3. Light duty H Beam Assembly Weld Straighten Integral Machine is for producing small size and thickness welding H Beam.

Navigation Bar on “The Types of H Beam Fabrication Machine”

6.1 PHJ Series H Beam Fabrication Machine:

6.1 PHJ Series H Beam Fabrication Machine: | 6.2 ZHJ Series H Beam Fabrication Machine: | 6.3 Light Duty H Beam Fabrication Machine:

Three in One H Beam Welding Machine
Integral Function H Beam Welding Machine

1. PHJ Series H Beam Fabrication Machine:

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1. Outline on PHJ Models H Beam Fabrication Machine:

1) PHJ series Vertical H Beam Welder produces welding H Beam with symmetric and asymmetric cross section; 

Fig Three in One H Beam Fabrication Machine
 

2) The assembling is in the way of one side automatic hydraulic drive, the opposing side manual turning handwheel, leadscrew transmission, precise eccentric alignment rollers fixing;
3) The welding of PHJ Vertical H Beam Welder is in the way of flat position submerged arc welding;
4) The straightening of PHJ H Beam Fabrication Machine is in the way of hydraulic oil cylinder downward acting;
5) The three standard models of PHJ H Beam Fabrication Machine are PHJ15, and PHJ18, and PHJ20.

 

2. Technical Parameters of PHJ series Vertical H Beam Welder:

 Standard Models of
 H Beam Fabrication machine		  PHJ15/ PHJ18/ PHJ20
 Workpiece Cross Section Type  Symmetric and Asymmetric 
 Workpiece Web Height  200 ~ 1500 / 1800/ 2000 mm
 Workpiece Web Thickness   5 ~ 30 mm
 Workpiece Flange Width  200 ~ 800 mm
 Workpiece Flange Thickness  6 ~ 40 mm
 Workpiece Length  3000 ~ 15000 mm
 Welding Mode  Single Arc or Twin Arc SAW
 Welding Speed  200 ~ 1200 mm/min.
 Single Pass of Welding Seam  6 ~ 12 mm
 Input and Output Conveyor  11m length Each in 3 Segments
 Hydraulic System  4.4 kW Oil Pump motor,
 6~8 MPa Working Pressure

2. ZHJ Series H Beam Fabrication Machine:

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1. Outline on ZHJ Models H Beam Fabrication Machine:

1) ZHJ series Vertical H Beam Welder produces only asymmetric cross section welding H Beam; 

Fig Three in One H Beam Fabrication Machine
 

2) The assembling at ZHJ H Beam Fabrication Machine is both sides automatic hydraulic drive, leadscrew transmission, accurate eccentric alignment rollers clamping;
3) The welding of ZHJ Vertical H Beam Welder is flat position submerged arc welding;
4) The straightening of ZHJ Vertical H Beam Welder is hydraulic oil cylinder downward pressing;
5) The three standard models of ZHJ H Beam Fabrication Machine are ZHJ8015, and ZHJ8018, and ZHJ8020.

 

2. Technical Parameters of ZHJ series H Beam Assembly Weld Straighten Integral Machine:

  Standard Models of 
  H Beam Fabrication Machine		  ZHJ8015/ ZHJ8018/ ZHJ8020
 Workpiece Cross Section
 Type		  Symmetric Only
 Workpiece Web Height  200 ~ 1500 / 1800/ 2000 mm
 Workpiece Web Thickness  6 ~ 32 mm
 Workpiece Flange Width  150 ~ 750 mm
 Workpiece Flange Thickness  6 ~ 40 mm
 Workpiece Length  3000 ~ 15000 mm
 Welding Mode  Single Arc or Twin Arc SAW
 Welding Speed  200 ~ 1200 mm/min.
 Single Pass of Welding Seam  6 ~ 12 mm
 Input and Output Conveyor  11m length Each in 3 Segments
 Hydraulic System  4.4 kW Oil Pump motor,
 6~8 MPa Working Pressure
Three in One H Beam Fabrication Machine
Three in One H Beam Welding Machine
Three in One H Beam Fabrication Machine
Three in One H Beam Welding Machine

3. Light Duty H Beam Fabrication Machine:

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1. Outline on Light duty H Beam Fabrication Machine:

1) Some customers produce small size and thin thickness H Beam only for their projects. Which, suppose select conventional models of H Beam Fabrication Machine, it will be a waste for both equipment budget and running cost afterward; 

3 Light duty H Beam Assembly Welding Straightening Integral Machine
 

2) For this reason, there are special made light duty H Beam Fabrication Machine for customer choice. One of the frequently used model is ZHJ5010 H Beam Assembly Weld Straighten Integral Machine;
3) The assembling of the small size H Beam Fabrication Machine is in the style of high efficiency in phase automatic oil cylinder drive;
4) The welding of the small size Vertical H Beam Welder is in the style of small current CO2 GMAW;
5) The straightening of the small size H Beam Fabrication Machine is in the style of both sides hydraulic oil cylinders downward acting.

 

2. Technical Parameters of Light Duty H Beam Assembly Weld Straighten Integral Machine:

  Model Example of Light
 duty H Beam Fabrication
 Machine		  ZHJ5010
 Workpiece Cross Section
 Type		  Symmetric Only
 Workpiece Web Height  160 ~ 1000 mm
 Workpiece Web Thickness  6 ~ 16 mm
 Workpiece Flange Width  80 ~ 500 mm
 Workpiece Flange Thickness  6 ~ 20 mm
 Workpiece Length  3000 ~ 20000 mm
 Welding Mode  CO2 GMAW
 Welding Speed  200 ~ 2000 mm/min.
 Input and Output Conveyor  16m length Each in 4 Segments
 Hydraulic System  4.4 kW Oil Pump motor,
 6~8 MPa Working Pressure

Application and Related Equipment of Wuxi JACK H Beam Fabrication Machine

H Beam Assembly Weld Straighten Integral Machine1. H Beam Fabrication Machine, or H Beam Assembly Weld Straighten Integral Machine, can be applied in nearly all the facilities of Steel Structure industry;

2. Before development of H Beam Fabrication Machine, when customers purchase automatic H Beam production machine for producing light to medium duty H Beam, their choices are:

1) Automatic H Beam Production line:

a) The three basic equipment in H Beam Production Line, including H Beam Assembly and Tack Welding machine, and H Beam Welding Machine, and H Beam Straightening machine;

b) Together with supplementary logistics equipment of 60° Overturning Rack, and 90° Overturning Rack, and 180° Overturning Rack, as well as Transferring Equipment such as Steel Conveyor;

2) Semi-automatic H Beam Production Line;

3. Now, with the introduction of H Beam Fabrication Machine, one set of such H Beam Assembly Weld Straighten Integral Machine can replace all the above mentioned Automatic H Beam Production Machine;
4. On the other hand, here we stress that, the success application of H Beam Fabrication Machine does not necessarily mean the phase out of H Beam Production line and its equipment: The two groups of automatic H Beam production machine focus on different application niche: The H Beam Fabrication Machine is the perfect choice for manufacturing light to medium duty welding H Beam, while H Beam Production Line are the best solution for making heavy duty steel structure working parts;
5. One complement, for putting into work of H Beam Fabrication Machine, you need to prepare a set of CNC Strip Plate Cutting Machine at its preceding working station, for cutting off flange and web to be supplied to the H Beam Fabrication Machine; And one set of Beam End Face Milling Machine, to make end facing on finished workpiece.

H Beam Fabrication machines
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H Beam Fabrication machines
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H Beam Fabrication machines
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How does Wuxi JACK H Beam Fabrication Machine Work?

Design and Working Principle of H Beam Fabrication Machine

Let us use the Wuxi JACK ZHJ8015 H Beam Assembly Weld Straighten Integral Machine as an example, on explaining how does this H Beam Fabrication Machine work:

 

Main Units of H Beam Assembly Weld Straighten Integral Machine:

 

1. Assembly unit of H Beam Fabrication Machine:

 

1) The assembling section is installed at inlet of central working zone of the H Beam Fabrication Machine;

2) The Assembling cell of H Beam Assembly Weld Straighten Integral Machine is consisted of:

a) Pulling rod system, which is a kind of hydraulic drive manipulator, and installed on the input conveyor of the H Beam Fabrication Machine. It is for first stage positioning of web and flange into shape, or called rough assembly;
b) Self Alignment Rollers, which are installed at main body of the H Beam Fabrication Machine. This is for final and precise positioning and securing of web and flange, into the structure of T Beam and or H Beam. Or called precise Assembly.

 

2. Welding unit of H Beam Fabrication Machine:

1) The welding section is installed at middle position of central working zone of the H Beam Assembly Weld Straighten Integral Machine. It includes 2 sets of outsourced SAW power supply, welding torch, arc tracing unit, welding flux conveying and recovery unit;
2) These elements are composed into automatic submerged arc welding cell of the H Beam Fabrication Machine, and performs SAW on the assembled T Beam and or H Beam.

 

3. Straightening unit of H Beam Fabrication Machine:

1) The straightening section is installed at outlet of central working zone of the H Beam Fabrication Machine;
2) The straightening cell is consisted of 2 pieces of bottom straightening rollers, and 1 piece of top downward straightening roller, which form a T cavity for straightening the welded T Beam and or H beam in the Vertical H Beam Welder.

 

4. Input and Out Conveyor of H Beam Fabrication Machine:

1) For delivering standard length of 3~ 15m T Beam H Beam to be produced from the H Beam Fabrication Machine, there are 11m length of input and output conveyors deployed at the front side and rear side of the Vertical H Beam Welder main body respectively;
2) Both the input and output conveyors of the H Beam Fabrication Machine have 3 segments each, of which, one segment is driving work, and the other two segments are follower work.

H Beam Fabrication machine

H Beam Fabrication Machine Commissioning Zone at Wuxi JACK

H Beam Fabrication Machine
Three in One H Beam Welding Machine

The Information Of H Beam Fabrication Machine

  • What is relationship between Wuxi JACK Technology Co., Ltd and Wuxi AMASS Machinery Co., Ltd?

    Wuxi JACK was established in the beginning of 2009 specializing in design& manufacture. Wuxi AMASS is the company specializing in selling JACK products and other involved products overseas.

  • What is your service term?

    1) We have 1 year warranty free of charge for all our products from the date acceptance of products by customer;
    2) We keep on giving our customer best service at expiry of warranty period with
    best price;
    3) We provide our customer spare parts with best price;
    4) Upon receiving information from customer, our response time is within 2 hours for
    Chinese mainland customers, and within 1 Day the longest (depending on time zone)
    for overseas clients;
    5) We give service covering installation, commissioning and training for our products;
    6) We give consult to our customers on all technical issues involved

  • Do you have overseas branch or selling office?

    Currently no. But we do have long term partner of over 10 years at Russia and central Asia where we have very broad customer base. (They are local companies who distribute and help serving our products)
    To have any inquiry on our products, please use contact way listed above. We will give you feedback within 24hours upon receiving inquiry from you.

  • Do you have price list of your products?

    Because our products are Engineering to Order type, we do not have price list at present. For detailed information of our products, you can go to PRODUCTS of this website to view; And you can download from DOWNLOAD under INFORMATION of this website.
    Should you have any request on our products, please contact us at your convenience. 

  • What is the service scope of your company (Products, its application and business mode)?

    Design& Manufacture& Sell (Including After-Sale Service) of below Machine& Equipment:
    Metal Plate/Pipe/Beam Weld/Cut/Machining equipment;

        H Beam Assembly Welding Straightening Integral Machine;
        Plate Butt Joining Machine;
        Beam End Face Milling Machine;
        H Beam Production Line (Including Assembly Machine, Gantry type Submerged Arc Welding Machine, Straightening Machine, Steel Conveyor);
        CNC Pipe Intersection Cutting Machine;
        CNC/Strip Plate Flame/Plasma Cutting Machine;
        BOX Beam Production Line (Including Assembly Machine), Electro Slag Welding Machine, Submerged Arc Welding Machine, Beam End Face Milling Machine);
        T Beam Production Line (Including Assembly Machine, Submerged Arc Welding Machine/ CO2 Welding Machine);
        Welding Turning Roll;
        Welding Manipulator;
        Welding Positioner;
        Various Specialized Welding Machine

    These equipment are widely used in industry of steel structure, ship building, bridge building, pressure vessel, petrochemical, etc.

  • What are the payment terms of your products?

    For Chinese mainland customers, we accept payment with transfer accounts in RMB;
    For Overseas customers, we accept payment in T/T and or L/C at sight in USD; Direct settlement between Euro and RMB.

  • How to contact with you?

    You can get us by official e-mail: support@wxjack.com ; sell@wxjack.com 
    Google& YouTube account: Betty20210224@gmail.com;
          Mobile &WeChat& Facebook: 86 15852755799； 13621515089
          QQ: 3214565680
         Tel: 86-510-83297829

  • Where can I find information on your company & products?

    This website (www.wxjack.com) is the only official link to our company in internet.
    Also, you are warmly welcome to visit our company on site to below address:
    No.2nd YangDong Road, YangShi Town, HuiShan District, Wuxi City, JiangSu Province, China

  • What is the latest development on welding of pipe/tank/vessel/structure member?

    Turning roll/ Positioner/ Manipulator is the most common type of welding equipment for pipe/tank/vessel/structure member. These 3 kinds of equipment can be used individually, or integrally as welding center. With years of development, these products have very mature technology and sees trend of homogenization.
    On the other hand, there is no end to meet customer requirement and chase technology advancement. With years of explore, we are not only very good at manufacturing standard products of welding equipment, but also combining optional unit such as Robot control/ Welding seam tracer, etc. to have flexible application.
    Meanwhile, we also design and produce series of special purpose welding equipment, the list includes these products but not limited to: Hobbing Cutter/ Rolling boring machine/ Roller Strap Cladding machine/ Internal Longitudinal Welding machine of large Pipe Tank Tube/ Longitudinal Seam Welding machine/ Pipe Tube Flange Welding machine/ Small Flange Welding Equipment/ Cylinder Body Circumferential Welding Equipment, etc.

  • Why guaranteeing machining stability/precision is a great challenge on heavy-duty Beam end facing machine?

     Beam end facing machine is for milling end face of beam in steel structure and ship building industry. Same as plate edge milling machine, for best milling quality& efficiency, we improved machine design to better level: Different from the general used milling head of 5.5kW and welded rail in industry, we adopt milling head of 7.5kW/11kW and high-precision ball bearing linear guideway, making milling process more efficient and good quality, while maintain the same level of machine price.
    At the same time, we have superior technology in design and manufacture heavy-duty end facing machine. Same as high rise building, increase in size& loading capacity for facing machine poses great challenge to machine manufacturer, and we overcome the difficulty thanks to our rich experience and advanced technology.
    In 2011, we designed and made the ever largest end facing machine of DX4080 (for beam cross section size up to 4*8m) successfully for a domestic ship-building customer and had very positive feedback from them.

  • How to make plate edge milling process more efficient, precise and flexible?

    Plate edge milling machine is commonly used equipment in steel structure and ship building industry. Its usage is to mill plate edge into various size and/or type of bevel/chamfer for the ease of following operation (for example, welding).

    Due to its wide application, improving milling precision& efficiency is critical target of machine manufacturer. For this purpose, we improved machine design to better level: Different from the general used milling head of 5.5kW and welded rail in industry, we adopt milling head of 7.5kW and high-precision ball bearing linear guideway, making edge milling process more efficient and better quality, while maintain the same level of machine price as other machine manufacturers.

    Our plate edge milling machine takes leading position in terms of performance in market, and gained word of mouth from customers.

  • What is the difference among flame/plasma/laser cutting and how to choose from them?

     Plate cutting is the basic operation in nearly all aspect of industry involves metal plate. In general, there are 3 kinds of cutting machine in terms of cutting way: Flame/ Plasma and Laser.

    -Flame cutting is the earliest technology, appliable for cutting thick carbon steel(up to 100mm thickness)with relative slow speed (1m/min.) and low precision. Also, it is the most cost-effective way to cut plate into strips. Machine investment& operating cost is low;
    -Plasma cutting was developed following flame cutting. It is suitable for cutting medium thickness (3 ~40mm) plate of carbon steel/stainless steel/brass in medium speed (2~ 6m/min.) with good precision. Machine investment is medium. Operating cost is higher than flame cutting because of consumable consumption;
    -Laser cutting is the latest developed technology over the last 10~20 years. It is suitable for cutting thin metal plate (1~6mm) in high speed (6~10m/min.) with high precision. Machine investment is much higher than that of flame cutting and plasma cutting. Operating cost is at same level with plasma cutting;
    -To cut plate into finished product of required shape& size, majority of cutting machine is equipped with CNC and nesting software.
    We have 20years of experience in design and manufacture flame & plasma &laser cutting machine.

  • Why is H Beam Assembly Weld Straightening Integral machine so popular in market?

    1)H Beam Assembly& Tack Weld machine;
    2)H Beam Submerged Arc Weld machine;
    3)H Beam Straightening machine.
    4)Besides, transport units such as conveyor/steel cart is necessary to carry H Beam among the 3 machines.
    Comparatively, H Beam Assembly Weld Straightening Integral machine integrates function of the above-mentioned 3 machines into 1 machine, and removing transport unit accordingly. Price of this machine is only half of the 3 machines, let alone investment on transport unit. In this sense, our customer can increase productivity and reduce investment on equipment & work site greatly with this machine.

    In 2009, we are the first company upgrading this machine from concept design to practical stage. Ever since, it gained popular recognition among customers both domestic and abroad.

  • What is the advantage of plate butt joining machine over traditional plate joining process?

     Traditional plate joining process is like this:
    1)Weld one side of joint of the 2 plates first;
    2)Flip the 2 half-finished joint plates;
    3)Perform carbon gorging on inverse side of joint;
    4)Weld inverse side of joint
    Plate joining machine makes the above-mentioned 4 steps into 1 step thanks to large current melt-thru technology. And, because of water-cooling copper pads at the inverse side of the plates, welding seam formed at the inverse side also has good finish. The machine improves plate joining process quality& efficiency greatly.

    We developed this new machine in 2016 and gained patent in 2017. The machine is very much welcomed not only in domestic, but also overseas market such as Russia, Central Asia, Vietnam, India, etc.

Other series of Wuxi JACK Products besides H Beam Fabrication Machine

H Beam Fabrication Machine Blogs

  • Preparation before Putting into Use of I Beam Assembly Welding Straightening Machine

    Preparation before Putting into Use of I Beam Assembly Welding Straightening Machine

    Subject of this Article:As an equipment for steel structure use, I Beam Assembly Welding Straightening Machine (I Beam Fabrication Machine, integral function H Beam Welding Machine) is sturdy for its use. Which means, it can withstand harsh environment with delivery of stable and high-standard work Read More

  • Do you know what is H beam assembly weld straighten integral machine?

    Do you know what is H beam assembly weld straighten integral machine?

    Do you know what is H beam assembly weld straighten integral machine? Read More

  • Common Troubleshooting of H Beam Assembly Weld Straighten Integral Machine

    Common Troubleshooting of H Beam Assembly Weld Straighten Integral Machine

    Preface:With the high quality of H Beam Assembly Welding Straightening Machine (H Beam Fabrication Machine, Pull Through H Beam Welder) and its proper daily use and service, there maybe sometimes malfunction happened with the machine. As operator and maintenance staff of the machine, it is necessary Read More

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