1) With the introduction of 3 in 1 H Beam Fabrication Machine, the original complex of H Beam Production Line is simplified to single set of Vertical H Beam Welder, which raises production efficiency, and reduces period cost of machine purchase budget, and variable cost of running cost in fundamental way. The summed-up cost saving can be up to 50% to 60% for steel structure customers;
2) 3 in 1 H Beam Fabrication Machine is a high tech equipment, rendering the best solution for customers from Steel Structure industry, in terms of safety, quality, cost and productivity: This 3 in 1 H Beam Assembly Weld Straighten Integral Machine brings along revolutionary change in making welding H Beam in the application field;
3) This page will present you the strong points of Wuxi JACK 3 in 1 H Beam Fabrication Machine in detail. For quick understanding on superiority of our product, please visit slides page of “Quick Understanding on Wuxi JACK 3 in 1 H Beam Fabrication Machine”.
1) Wuxi JACK is the first company to deliver mature product of 3 in 1 H Beam Assembly Weld Straighten Integral Machine into market. From the year 2000~ 2008, 3 in 1 H Beam Fabrication Machine was only in laboratory stage. Due to some technical difficulties that can not be surmounted, this product could not be pushed to market in genuine sense;
2) In 2009, Wuxi JACK took the lead in launching the first set of ready to use 3 in 1 H Beam Assembly Weld Straighten Integral Machine to customers, upgrading the product from years of concept design to practical application;
3) The 3 in 1 H Beam Fabrication machine has superior performance at customer site. It does wonderful value added job for clients all over the world, and gained word of mouth from them in broadly. Over the past decade, Wuxi JACK ranks the No.1 market share on 3 in 1 H Beam Fabrication Machine, and has delivered over 1000 sets for Steel Structure customers, both in China and abroad. Currently, the 3 in 1 H Beam Fabrication Machine has not only taken leading market share in Chinese domestic, but also be exported to overseas in large volume, especially Russia, Central Asia, Southeast Asia, etc.
1) There is no explicit definition and distinction between medium and heavy duty H Beam in Steel Structure industry. In common practice, 12mm height welding seam thickness is the threshold for distinguishing heavy and medium duty H Beam;
2) For welding seam thickness above 12mm, usually more than one time pass of welding is necessary. You should select H Beam Production Line and its dedicated H Beam Welding Machine;
3) When one pass welding is sufficient for fabricating H Beam, the 3 in 1 H Beam Assembly Weld Straighten Integral Machine is more applicable for you;
1) Please check below sketch on two types of H Beam applied in Steel Structure use.
If all of H Beam has symmetric cross section, then ZHJ series 3 in 1 H Beam Assembly Weld Straighten Integral Machine is the best choice;
2) If there exist fairly percentage of H Beam with asymmetric cross section, you should select PHJ Vertical H Beam Welder;
1) For both PHJ and ZHJ series 3 in 1 H Beam Assembly Weld Straighten Integral Machine, we have three grades of standard models based on its largest web height delivered: 1500mm, 1800mm, and 2000mm, which can meet most majority of customer demand;
2) In case there exist special size range of H Beam, which is usually small size, for example, the Max. web height of H Beam is only 500mm, we have special made 3 in 1 H Beam Fabrication Machine to cater for customer requirement.
This includes but not limited to the specific type of Vertical H Beam Welder submerged arc welding to be adopted in the 3 in 1 H Beam Assembly Weld Straighten Integral Machine: Whether it is Single Arc (The default configuration for the Vertical H Beam Welder), or Twin Arc, or both...
1. PHJ series 3 in 1 H Beam Assembly Weld Straighten Integral Machine is for producing both symmetric and asymmetric welding H Beam;
2. ZHJ series 3 in 1 H Beam Assembly Weld Straighten Integral Machine is for producing symmetric welding H Beam only;
3. Light duty 3 in 1 H Beam Assembly Weld Straighten Integral Machine is for producing small size and thickness welding H Beam.
1) PHJ series Vertical H Beam Welder produces welding H Beam with symmetric and asymmetric cross section;
2) The assembling is in the way of one side automatic hydraulic drive, the opposing side manual turning handwheel, leadscrew transmission, precise eccentric alignment rollers fixing;
3) The welding of PHJ Vertical H Beam Welder is in the way of flat position submerged arc welding;
4) The straightening of PHJ 3 in 1 H Beam Fabrication Machine is in the way of hydraulic oil cylinder downward acting;
5) The three standard models of PHJ 3 in 1 H Beam Fabrication Machine are PHJ15, and PHJ18, and PHJ20.
Standard Models of H Beam Fabrication machine | PHJ15/ PHJ18/ PHJ20 |
Workpiece Cross Section Type | Symmetric and Asymmetric |
Workpiece Web Height | 200 ~ 1500 / 1800/ 2000 mm |
Workpiece Web Thickness | 5 ~ 30 mm |
Workpiece Flange Width | 200 ~ 800 mm |
Workpiece Flange Thickness | 6 ~ 40 mm |
Workpiece Length | 3000 ~ 15000 mm |
Welding Mode | Single Arc or Twin Arc SAW |
Welding Speed | 200 ~ 1200 mm/min. |
Single Pass of Welding Seam | 6 ~ 12 mm |
Input and Output Conveyor | 11m length Each in 3 Segments |
Hydraulic System | 4.4 kW Oil Pump motor, 6~8 MPa Working Pressure |
1) ZHJ series Vertical H Beam Welder produces only asymmetric cross section welding H Beam;
2) The assembling at ZHJ 3 in 1 H Beam Fabrication Machine is both sides automatic hydraulic drive, leadscrew transmission, accurate eccentric alignment rollers clamping;
3) The welding of ZHJ Vertical H Beam Welder is flat position submerged arc welding;
4) The straightening of ZHJ Vertical H Beam Welder is hydraulic oil cylinder downward pressing;
5) The three standard models of ZHJ 3 in 1 H Beam Fabrication Machine are ZHJ8015, and ZHJ8018, and ZHJ8020.
Standard Models of H Beam Fabrication Machine | ZHJ8015/ ZHJ8018/ ZHJ8020 |
Workpiece Cross Section Type | Symmetric Only |
Workpiece Web Height | 200 ~ 1500 / 1800/ 2000 mm |
Workpiece Web Thickness | 6 ~ 32 mm |
Workpiece Flange Width | 150 ~ 750 mm |
Workpiece Flange Thickness | 6 ~ 40 mm |
Workpiece Length | 3000 ~ 15000 mm |
Welding Mode | Single Arc or Twin Arc SAW |
Welding Speed | 200 ~ 1200 mm/min. |
Single Pass of Welding Seam | 6 ~ 12 mm |
Input and Output Conveyor | 11m length Each in 3 Segments |
Hydraulic System | 4.4 kW Oil Pump motor, 6~8 MPa Working Pressure |
1) Some customers produce small size and thin thickness H Beam only for their projects. Which, suppose select conventional models of 3 in 1 H Beam Fabrication Machine, it will be a waste for both equipment budget and running cost afterward;
2) For this reason, there are special made light duty 3 in 1 H Beam Fabrication Machine for customer choice. One of the frequently used model is ZHJ5010 3 in 1 H Beam Assembly Weld Straighten Integral Machine;
3) The assembling of the small size 3 in 1 H Beam Fabrication Machine is in the style of high efficiency in phase automatic oil cylinder drive;
4) The welding of the small size Vertical H Beam Welder is in the style of small current CO2 GMAW;
5) The straightening of the small size 3 in 1 H Beam Fabrication Machine is in the style of both sides hydraulic oil cylinders downward acting.
Model Example of Light duty 3 in 1 H Beam Fabrication Machine | ZHJ5010 |
Workpiece Cross Section Type | Symmetric Only |
Workpiece Web Height | 160 ~ 1000 mm |
Workpiece Web Thickness | 6 ~ 16 mm |
Workpiece Flange Width | 80 ~ 500 mm |
Workpiece Flange Thickness | 6 ~ 20 mm |
Workpiece Length | 3000 ~ 20000 mm |
Welding Mode | CO2 GMAW |
Welding Speed | 200 ~ 2000 mm/min. |
Input and Output Conveyor | 16m length Each in 4 Segments |
Hydraulic System | 4.4 kW Oil Pump motor, 6~8 MPa Working Pressure |
1. 3 in 1 H Beam Fabrication Machine, or 3 in 1 H Beam Assembly Weld Straighten Integral Machine, can be applied in nearly all the facilities of Steel Structure industry;
a) The three basic equipment in H Beam Production Line, including H Beam Assembly and Tack Welding machine, and H Beam Welding Machine, and H Beam Straightening machine;
b) Together with supplementary logistics equipment of 60° Overturning Rack, and 90° Overturning Rack, and 180° Overturning Rack, as well as Transferring Equipment such as Steel Conveyor;
3. Now, with the introduction of 3 in 1 H Beam Fabrication Machine, one set of such 3 in 1 H Beam Assembly Weld Straighten Integral Machine can replace all the above mentioned Automatic H Beam Production Machine;
4. On the other hand, here we stress that, the success application of 3 in 1 H Beam Fabrication Machine does not necessarily mean the phase out of H Beam Production line and its equipment: The two groups of automatic H Beam production machine focus on different application niche: The 3 in 1 H Beam Fabrication Machine is the perfect choice for manufacturing light to medium duty welding H Beam, while H Beam Production Line are the best solution for making heavy duty steel structure working parts;
5. One complement, for putting into work of 3 in 1 H Beam Fabrication Machine, you need to prepare a set of CNC Strip Plate Cutting Machine at its preceding working station, for cutting off flange and web to be supplied to the 3 in 1 H Beam Fabrication Machine; And one set of Beam End Face Milling Machine, to make end facing on finished workpiece.
1) The assembling section is installed at inlet of central working zone of the 3 in 1 H Beam Fabrication Machine;
a) Pulling rod system, which is a kind of hydraulic drive manipulator, and installed on the input conveyor of the 3 in 1 H Beam Fabrication Machine. It is for first stage positioning of web and flange into shape, or called rough assembly;
b) Self Alignment Rollers, which are installed at main body of the 3 in 1 H Beam Fabrication Machine. This is for final and precise positioning and securing of web and flange, into the structure of T Beam and or H Beam. Or called precise Assembly.
1) The welding section is installed at middle position of central working zone of the 3 in 1 H Beam Assembly Weld Straighten Integral Machine. It includes 2 sets of outsourced SAW power supply, welding torch, arc tracing unit, welding flux conveying and recovery unit;
2) These elements are composed into automatic submerged arc welding cell of the 3 in 1 H Beam Fabrication Machine, and performs SAW on the assembled T Beam and or H Beam.
1) The straightening section is installed at outlet of central working zone of the 3 in 1 H Beam Fabrication Machine;
2) The straightening cell is consisted of 2 pieces of bottom straightening rollers, and 1 piece of top downward straightening roller, which form a T cavity for straightening the welded T Beam and or H beam in the Vertical H Beam Welder.
1) For delivering standard length of 3~ 15m T Beam H Beam to be produced from the 3 in 1 H Beam Fabrication Machine, there are 11m length of input and output conveyors deployed at the front side and rear side of the Vertical H Beam Welder main body respectively;
2) Both the input and output conveyors of the 3 in 1 H Beam Fabrication Machine have 3 segments each, of which, one segment is driving work, and the other two segments are follower work.
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