1 3 in 1 H Beam Fabrication Machine

3 in 1 H Beam Fabrication Machine from Wuxi JACK, 

the Best in the Industry!

Navigation Bar on “3 in 1 H Beam Fabrication Machine”

Purpose and Value of 3 in 1 H Beam Fabrication Machine

 

1. Usage of H Beam Fabrication Machine:

1) The other names include: 3 in 1 H Beam Assembly Weld Straighten Integral Machine, Vertical H Beam Welder, 3 in 1 H Beam Welding Machine, is for producing welding T Beam/ H Beam/ I Beam of light and medium duty illustrated as below:

Illustration on Welding H Beam produced from H Beam Fabrication Machine: (Fig.1

Fig1 H Beam Fabrication Machine
 
2) T Beam Production: During running of the 3 in 1 H Beam Fabrication Machine, first two pieces of long strip boards are fit up, welded and straightened into T Beam, which can be taken as either finished product, or work in process of H Beam;
3) H Beam Production: Then, with the third piece of long strip board loaded into the Vertical H Beam Welder, the T Beam is made into a piece of welding H Beam/ I Beam;
 

4) A piece of welding T Beam being produced from Wuxi JACK 3 in 1 H Beam Fabrication Machine: (Fig.2)

Fig2 3 in 1 H Beam Fabrication Machine 15
 

5) T Beam fabricated into H Beam in Wuxi JACK 3 in 1 H Beam Assembly Weld Straighten Integral Machine: (Fig.3)

Fig3 3 in 1 H Beam Fabrication Machine 39

 

 
 
 

2. Value of 3 in 1 H Beam Assembly Weld Straighten Integral Machine:

1) Financial and Efficiency Benefits: 3 in 1 H Beam Fabrication Machine simplifies the original complex of H Beam Production Line to single set of Vertical H Beam Welder, raising production efficiency, reducing period cost of machine purchase budget and variable running cost fundamentally. The summed-up cost saving from H Beam Assembly Weld Straighten Integral Machine can be up to 50% to 60% for steel structure customers;
2) P/Q/V/C Management: 3 in 1 H Beam Fabrication Machine is a high tech equipment, rendering the best solution for customers in terms of safety, quality, cost and productivity: This 3 in 1 H Beam Assembly Weld Straighten Integral Machine brings along revolutionary change in making welding H Beam;

3) For brief review on superiority of our product, please visit slides page of “Quick Understanding on Wuxi JACK 3 in 1 H Beam Fabrication Machine”.

 

3. The Powerful Strengths and Leading Edge of Wuxi JACK 3 in 1 H Beam Fabrication Machine:

1) Wuxi JACK is the first company to deliver mature product of 3 in 1 H Beam Assembly Weld Straighten Integral Machine into market. From the year 2000~ 2008, 3 in 1 H Beam Fabrication Machine was only in laboratory stage. Due to some technical difficulties, this product could not be pushed to market in genuine sense;
2) In 2009, Wuxi JACK took the lead in launching the first set of ready to use 3 in 1 H Beam Assembly Weld Straighten Integral Machine to customers, upgrading the product from years of concept design to practical application;
3) Superior Quality: Wuxi JACK 3 in 1 H Beam Fabrication machine has excellet performance at customer site. It does wonderful job for clients all over the world, and gained word of mouth broadly;

4) Market Share: Over the past decade, Wuxi JACK ranks top on selling volume of 3 in 1 H Beam Fabrication Machine, and has delivered over 1000 sets for customers both in China and abroad. Currently, Wuxi JACK 3 in 1 H Beam Fabrication Machine has not only taken leading position in Chinese domestic, but also be exported to Overseas in large volume, especially Russia, Central Asia, Southeast Asia, etc.

 

Now, allow us to guide you a Tour on 

Wuxi JACK 3 in 1 H Beam Fabrication Machine

Wuxi JACK 3 in 1 H Beam Assembly Weld Straighten Integral Machine Create Huge Profit for Customers

Assembly to Order Lean Production of 3 in 1 H Beam Fabrication Machine at Wuxi JACK Facility

Output from 3 in 1 H Beam Fabrication Machine

1 3 in 1 H Beam Fabrication Machine 17
2 3 in 1 H Beam Welding Machine 15
3 H Beam Assembly Welding Straightening Integral Machine 19
4 H Beam Assembly Weld Straighten Integral Machine 57
5 Vertical H Beam Welder 114- IMG_6908
6 Pull Through H Beam Welder 12
7 Integral Function H Beam Welding Machine 18

The Superior Welding Quality from Wuxi JACK 3 in 1 H Beam Fabrication Machine

Selection on 3 in 1 H Beam Fabrication Machine

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The Lefthand Scrolling Photos: Welding T Beam/ H Beam produced from Wuxi JACK 3 in 1 H Beam Assembly Weld Straighten Integral Machine

 

Selecting Proper Model and Specification of 3 in 1 H Beam Fabrication Machine:

 

To purchase a set of Vertical H Beam Welder, the 4 critical questions for getting suitable model are:

 

1. Medium or Heavy duty H Beam from 3 in 1 H Beam Assembly Weld Straighten Integral Machine ?

1) For welding seam thickness above 12mm, usually more than one time pass of welding is necessary. You should select H Beam Production Line and its H Beam Welding Machine;
2) When one pass welding is sufficient for fabricating H Beam, the 3 in 1 H Beam Assembly Weld Straighten Integral Machine is more applicable;

 

2. Cross Section Symmetry of H Beam from Vertical H Beam Welder:

1) Below sketch shows two types of common H Beam:

Fig H Beam Fabrication Machine

If all H Beams have symmetric cross section, then ZHJ series 3 in 1 H Beam Assembly Weld Straighten Integral Machine is the best choice;
2) If there exist fairly percentage of H Beam with asymmetric cross section, PHJ Vertical H Beam Welder is better;

 

3. The Max. Web Height of H Beam from 3 in 1 H Beam Fabrication Machine:

1) For both PHJ and ZHJ series 3 in 1 H Beam Assembly Weld Straighten Integral Machine, we have three standard models based on its largest web height: 1500mm/ 1800mm/ 2000mm, which can meet most majority of customer demand;
2) For special size H Beam, for example, the Max. web height is only 500mm, we have special made ZHJ5010 model 3 in 1 H Beam Fabrication Machine for customer.

 

4. Any Special Technical Requirement on 3 in 1 H Beam Fabrication Machine?

This includes but not limited to: Specific type of Vertical H Beam Welder submerged arc welding adopted in the 3 in 1 H Beam Assembly Weld Straighten Integral Machine: Single Arc (The default setting), or Twin Arc, or both...

Comparison between Wuxi JACK 3 in 1 H Beam Fabrication Machine and Other Producer’s

1. Straightening Capacity of H Beam Assembly Weld Straighten Integral Machine:

1) Max. Flange Thickness: Wuxi JACK product is 40mm, compared with 20mm of other supplier’s;
2) Straightening Unit Structure: Wuxi JACK product is oil cylinder drive downward driving, compared with eccentric shaft lateral movement in other supplier’s;
3) Shown in below photos:

2. Downward Pressing Roller Unit in 3 in 1 H Beam Fabrication Machine:

1) Wuxi JACK Product: Guided with 4 pieces of heavy duty rectangular cross section guiderails, with sliding friction force;
2) Other Supplier’s: Guided with 4 pieces of rolling rollers, with rolling friction force;
3) Shown in below photos:

3. Welding Torch Management in 3 in 1 Vertical H Beam Welder:

1) Wuxi JACK Product: 3 dimensional accurate and precise positioning management, guided with high precision guiderails on cross slides;
2) Other Supplier’s: Manual adjustment;
3) Shown in below photos:

4. Unique Design for Small Thickness Workpiece, in Wuxi JACK 3 in 1 H Beam Fabrication Machine:

1) Wuxi JACK Product: Uplifting support roller to uphold end of small thickness flange and web, avoiding its dropping down;
2) Other Supplier’s: No such mechanism;
3) Shown in below photos

Other Technical Superiorities of Wuxi JACK 3 in 1 H Beam Assembly Weld Straighten Integral Machine

 

1. 3 in 1 H Beam Assembly Weld Straighten Integral Machine:

On: Precise assembling of H Beam;
 

2. Integral Function H Beam Welding Machine:

On: 
1) Precise three axis position control on welding torch,
2) Exclusive technical know how on all kinds of raw material;
 

3. Three in One H Beam Welding Machine:

On:
1) Advanced welding technique in the Vertical H Beam Welder and wide choice;
2) Ingenious and reasonable design of machine structure;
3) Super strong straightening capacity on flange thickness

 

The Best Order to Delivery Performance of Wuxi JACK 3 in 1 H Beam Assembly Weld Straighten Integral Machine:

 

 

1. For buying any new equipment including 3 in 1 H Beam Fabrication Machine, the primary questions customers care for are:

1) Can this supplier provide the machine best fitting my condition and requirement?
2) How about quality of the machine?
3) What is price and service term of the machine?
4) How long is lead time of the machine?

 

2. Wuxi JACK Respond to Customer Concerns on 3 in 1 H Beam Fabrication Machine:

For purchasing 3 in 1 H Beam Assembly Weld Straighten Integral Machine, Wuxi JACK give the most satisfactory answers on all the above questions to customers:

1) Complete Line of 3 in 1 H Beam Fabrication Machine:

 With years of exploration, Wuxi JACK is the only supplier in the industry with capability on supplying every model of standard and tailor made 3 in 1 H Beam Assembly Weld Straighten Integral Machine for customers;

2) Lean Production on 3 in 1 H Beam Fabrication Machine:

a) Shown in the above photos taken at Wuxi JACK facility, thanks to confidence from customers, every year Wuxi JACK delivers hundreds sets of 3 in 1 H Beam Fabrication Machine to customers Worldwide;
b) So, we have opportunity to organize lean production on manufacturing 3 in 1 H Beam Assembly Weld Straighten Integral Machine, maintaining continuous improvement on site management level of P (People) / Q(Quality) /V(Velocity) / C(Cost);
c) Correspondingly, Wuxi JACK can deliver the best quality 3 in 1 H Beam Fabrication Machine with the best price, within the shortest lead time for customers.

Working Videos of Wuxi JACK 3 in 1 H Beam Fabrication Machine

 
Overview on welding T Beam production with Wuxi JACK Exported to Russia PHJ15 3 in 1 H Beam Assembly Weld Straighten Integral Machine
 
Small Thickness T Beam Fabrication by means of CO2 Gas Shielded Welding, in Wuxi JACK special made ZHJ5010 3 in 1 H Beam Fabrication Machine
 
Fabricating a piece of small height welding H Beam in vertical orientation, with submerged arc welding, in Wuxi JACK Vertical H Beam Welder 3 in 1 H Beam Fabrication Machine
 
Producing 1200mm Web Height Welding H Beam with Wuxi JACK PHJ15 3 in 1 H Beam Assembly Weld Straighten Integral Machine at Chinese Customer Facility

Small Height Welding T Beam Production in Wuxi JACK ZHJ15 3 in 1 H Beam Fabrication Machine at Chinese Customer Workshop

Validation on Eccentric Alignment Rollers of Precise Assembling unit, with T Beam fitting up, in Wuxi JACK PHJ and ZHJ Fit Up Full 3 in 1 H Beam Fabrication Machine

Classification on Wuxi JACK 3 in 1 H Beam Fabrication Machine

As the first tier producer on making 3 in 1 H Beam Assembly Weld Straighten Integral Machine, Wuxi JACK design and produce full range of the 3 in 1 H Beam Fabrication machine, which can be divided into three general groups of:

1. PHJ series: For producing both symmetric and asymmetric welding T Beam/ H Beam;
2. ZHJ series: For producing symmetric welding T Beam/ H Beam only;
3. Tailor Made Models: For producing special specification welding T Beam/ H Beam.

Navigation Bar on “3 in 1 H Beam Fabrication Machine Classification”

1. PHJ Series 3 in 1 H Beam Fabrication Machine:

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1. Usage of PHJ H Beam Fabrication Machine:

1) PHJ series Vertical H Beam Welder produces welding H Beam with symmetric and asymmetric cross section; 

Fig Three in One H Beam Fabrication Machine
 

2) Assembling Way: One side automatic hydraulic drive, the opposing side manual turning handwheel, which in turn transmitted with leadscrew. Flange and web are fixed by means of precise eccentric alignment rollers;
3) Welding: In PHJ Vertical H Beam Welder is in the way of flat position submerged arc welding;

4) Straightening: PHJ 3 in 1 H Beam Fabrication Machine is in the way of hydraulic oil cylinder downward acting;
5) The three standard models of PHJ 3 in 1 H Beam Fabrication Machine are PHJ15, PHJ18, PHJ20.

 

2. Technical Parameters of PHJ series Vertical H Beam Welder:

 Standard Models of
 H Beam Fabrication machine
 PHJ15/ PHJ18/ PHJ20
 Workpiece Cross Section Type  Symmetric and Asymmetric 
 Workpiece Web Height  200 ~ 1500 / 1800/ 2000 mm
 Workpiece Web Thickness   5 ~ 30 mm
 Workpiece Flange Width  200 ~ 800 mm
 Workpiece Flange Thickness  6 ~ 40 mm
 Workpiece Length  3000 ~ 15000 mm
 Welding Mode  Single Arc or Twin Arc SAW
 Welding Speed  200 ~ 1200 mm/min.
 Single Pass Welding Seam Toe  6 ~ 12 mm
 Input and Output Conveyor  11m length in 3 Segments, respectively
 Hydraulic System  4.4 kW Oil Pump motor,
 6~8 MPa Working Pressure

2. ZHJ Series 3 in 1 H Beam Fabrication Machine:

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1. Function of ZHJ Models 3 in 1 H Beam Fabrication Machine:

1) ZHJ series Vertical H Beam Welder focuses on asymmetric cross section welding H Beam; 

Fig Three in One H Beam Fabrication Machine
 

2) Assembling at ZHJ 3 in 1 H Beam Fabrication Machine is both sides automatic hydraulic drive, leadscrew transmission, accurate eccentric alignment rollers clamping;
3) Welding at ZHJ Vertical H Beam Welder is flat position submerged arc welding;
4) Straightening at ZHJ Vertical H Beam Welder is hydraulic oil cylinder downward pressing;
5) Three standard models of ZHJ 3 in 1 H Beam Fabrication Machine are ZHJ8015/ ZHJ8018/ ZHJ8020.

 

2. Technical Parameters of ZHJ series 3 in 1 H Beam Assembly Weld Straighten Integral Machine:

  Standard Models of 
  H Beam Fabrication Machine
 ZHJ8015/ ZHJ8018/ ZHJ8020
 Workpiece Cross Section
 Type
 Symmetric Only
 Workpiece Web Height  200 ~ 1500 / 1800/ 2000 mm
 Workpiece Web Thickness  6 ~ 32 mm
 Workpiece Flange Width  150 ~ 750 mm
 Workpiece Flange Thickness  6 ~ 40 mm
 Workpiece Length  3000 ~ 15000 mm
 Welding Mode  Single Arc or Twin Arc SAW
 Welding Speed  200 ~ 1200 mm/min.
 Single Pass of Welding Seam  6 ~ 12 mm
 Input and Output Conveyor  11m length Each in 3 Segments
 Hydraulic System  4.4 kW Oil Pump motor,
 6~8 MPa Working Pressure

3. Light Duty 3 in 1 H Beam Fabrication Machine:

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1. Specialty of Light duty 3 in 1 H Beam Fabrication Machine:

1) Niche Application: Some customers produce small size and thin thickness H Beam only for their projects. Which, suppose select conventional models of 3 in 1 H Beam Fabrication Machine, it will be a waste for both equipment budget and running cost afterward; 

3 Light duty H Beam Assembly Welding Straightening Integral Machine
 

2) For this reason, there are special made light duty 3 in 1 H Beam Fabrication Machine for customer choice. One of the frequently used model is ZHJ5010 3 in 1 H Beam Assembly Weld Straighten Integral Machine;
3) Assembling of the small size 3 in 1 H Beam Fabrication Machine: High efficiency in phase automatic oil cylinder drive;

4) Welding of the small size Vertical H Beam Welder:  Small current CO2 GMAW;
5) Straightening of the small size 3 in 1 H Beam Fabrication Machine: Both sides hydraulic oil cylinders downward acting.

 

2. Technical Parameters of Light Duty 3 in 1 H Beam Assembly Weld Straighten Integral Machine:

  Model Example of Light
 duty 3 in 1 H Beam Fabrication
 Machine
 ZHJ5010
 Workpiece Cross Section
 Type
 Symmetric Only
 Workpiece Web Height  160 ~ 1000 mm
 Workpiece Web Thickness  6 ~ 16 mm
 Workpiece Flange Width  80 ~ 500 mm
 Workpiece Flange Thickness  6 ~ 20 mm
 Workpiece Length  3000 ~ 20000 mm
 Welding Mode  CO2 GMAW
 Welding Speed  200 ~ 2000 mm/min.
 Input and Output Conveyor  16m length Each in 4 Segments
 Hydraulic System  4.4 kW Oil Pump motor,
 6~8 MPa Working Pressure

Layout of Wuxi JACK 3 in 1 H Beam Fabrication Machine

3 in 1 H Beam Fabrication Machine Commissioning Zone at Wuxi JACK

Application and Related Equipment of Wuxi JACK 3 in 1 H Beam Fabrication Machine

1. One set of 3 in 1 H Beam Assembly Weld Straighten Integral Machine equals to:
 

Medium duty Semi-automatic H Beam Production Line, including:
1) H Beam Assembly and Tack Welding Machine;
2) H Beam Submerged Arc Welding Machine;
3) H Beam Flange Straightening Machine

 

2. Formation of Automatic H Beam Production Line:

1) On the basis of the above three basic equipment, adding on logistic units:
2) Hydraulic drive 60° / 90° / 180° Overturning Equipment and Rack;
3) Steel Conveyor;

 

3. Equipment Related with H Beam Fabrication Machine:

1) CNC-CG4000 CNC Strip Plate Cutting Machine: Preceding to 3 in 1 H Beam Assembly Weld Straighten Integral Machine, for cutting off flange and web;
2) DX Series H Beam End Face Milling Machine: Following 3 in 1 H Beam Fabrication Machine, for making end face polishing on fabricated H Beam.

H Beam Fabrication machines
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H Beam Fabrication machines
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H Beam Fabrication machines
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FAQ on Wuxi JACK 3 in 1 H Beam Fabrication Machine

  • Q What is the strength of your company?

    A
     
    1. Wuxi JACK was founded by 3 senior engineers in the year of 2008;
    2. Engineering team of our company has over 20 years experience on Welding and Cutting industry;
    3. Operation manager has 14 years experience working in an American Fortune Global 500 Dow Jones Industrial Index Company as senior Project Manager;
    4. The competitive edge of our company is special design products based on customer demand.

  • Q What are service terms of your company?

    A
     
    1. During business negation:
    • Make technical proposal and quotation;
    • Answering customer questions;
    • Make final contract and technical agreement    
    •  
    • 2. During order to delivery value chain:
    • Design, validate, and manufacture products for customers;
    • Inform progress of manufacture to customers;
    • Arrangement for package and shipment of products to customers;
    •  
    • 3. After sale service:
    • Technical support on installation and commissioning at customer site;
    • 1 year guarantee from the date of acceptance;
    • Feedback any technical issues within 4 hours upon getting the notice;

  • Q Why is H Beam Assembly Weld Straightening Integral machine so popular in market?

    A 1)H Beam Assembly& Tack Weld machine;
    2)H Beam Submerged Arc Weld machine;
    3)H Beam Straightening machine.
    4)Besides, transport units such as conveyor/steel cart is necessary to carry H Beam among the 3 machines.
    Comparatively, H Beam Assembly Weld Straightening Integral machine integrates function of the above-mentioned 3 machines into 1 machine, and removing transport unit accordingly. Price of this machine is only half of the 3 machines, let alone investment on transport unit. In this sense, our customer can increase productivity and reduce investment on equipment & work site greatly with this machine.

    In 2009, we are the first company upgrading this machine from concept design to practical stage. Ever since, it gained popular recognition among customers both domestic and abroad.

  • Q What is standard on distinguishing medium duty and heavy duty welding H Beam for H Beam Fabrication Machine?

    A There is no explicit definition and distinction between medium and heavy duty H Beam in Steel Structure industry. In common practice, 12mm height welding seam is the threshold for distinguishing heavy and medium duty H Beam;
    H Beam Fabrication Machine can complete 12mm welding toe on finished H Beam with single time welding pass; For heavier duty workpieces with 12mm plus welding seam, H Beam Gantry Welding Machine should be used.  


  • Q What is market distribution on PHJ and ZHJ series H Beam Assembly Weld Straighten Integral Machine?

    A Based on Wuxi JACK years of tracing and statistics, majority of Chinese customers select ZHJ series H Beam Fabrication Machine, which focuses on fabricating welding H Beam with equal length flange extension; While PHJ series H Beam Assembly Weld Straighten Integral Machine sees more application in Overseas market, which has ability of producing both equal and different flange extension of welding H Beam.

  • Q What is Business Application Current Status and Prospect of 3 in 1 H Beam Fabrication Machine?

    A Benefitting from its huge benefit and profit for customers, H Beam Fabrication Machine has gradually taken mainstream position in Steel Structure industry. Especially for making light to medium duty welding T Beam and H Beam, H Beam Assembly Weld Straighten Integral Machine fully takes position of H Beam Production Line.

Other series of Wuxi JACK Products besides 3 in 1 H Beam Fabrication Machine

1. Application of DX1520 H Beam End Face Milling Machine:
2. Function Briefs of DX1520 H Beam End Face Milling Machine for Steel Structure Member:  Precise Linear Guiderails of both directions for Precision Guarantee / Working Speed Control / Working Tool of Powerful Milling Head/ Operation / Workpiece Clamp 
3. Technical Parameters of DX1520 H Beam End Face Milling Machine:
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Friction roller type; For large scale pipe
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3 in 1 H Beam Fabrication Machine Blogs

  • Why is H Beam Assembly Weld Straightening Integral machine so popular in market?
    Powerful capabilities and financial advantages of Wuxi JACK 3 in 1 H Beam Fabrication Read More
  • What is development history of the Integral Function H Beam Welding Machine?
    Develop History of 3 in 1 H Beam Fabrication Machine; Basic Function of Integral Function 3 in 1 H Beam Welding Machine; Composition of 3 in 1 H Beam Steel Structure Fabrication Machine; Upgrade on 3 in 1 H Beam Assembly Weld Straighten Integral Machine; Summary on Superiority of Wuxi JACK 3 in 1 H Beam Fabrication Machine Read More
  • Effective Service on 3 in 1 H Beam Assembly Welding Straightening Integral Machine
    Function Cells and Its Role in 3 in 1 H Beam Fabrication Machine; Welding Mode and SAW Features of Automatic 3 in 1 H Beam Welding Machine; Welding Technology Exploration on 3 in 1 Pull Through Vertical H Beam Welder; Daily Maintenance on 3 in 1 H Beam Steel Fabrication Machine; Summary on Servicing 3 in 1 H Beam Assembly Welding Straightening Integral Machine Read More
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WUXI AMASS MACHINERY CO., LTD
WUXI JACK TECHNOLOGY CO., LTD
0510-83297829
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