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1 Heavy duty Large Steel Structure BOX I H Beam End Face Milling Machine 11

Wuxi JACK Special Size BOX I H Beam End Face Milling Machine, always One Fitting for You!

Navigation Bar on “Special Size BOX I H Beam End Face Milling Machine”

1. The Scope and Function of Large Size Beam End Face Milling Machine

1. The Scope and Function of Large Size Beam End Face Milling Machine | 2. Picture View on Wuxi JACK Beam End Face Milling Machine | 3. The Order to Delivery Value Chain of Large Size Beam End Face Milling Machine | 4. The Superior Technical Strength of Wuxi JACK Beam End Face Milling Machine | 5. Working Video of Wuxi JACK Beam End Face Milling Machine | 6. The Subdivision on Wuxi JACK Beam End Face Milling Machine | 6.1 Small to Standard Size Beam End Face Milling Machine: | 6.2 Medium to Large Size Beam End Face Milling Machine: | 6.3 The Large Size Heavy duty Beam End Face Milling Machine: | 6.4 CNC Control Pipe Beam End Face Milling Machine | 6.5 The Welding Structure Member Milling and Facing Center | 7. Application Range and Related Equipment of Beam End Face Milling Machine

1 Steel Structure Pipe BOX I H Beam End Face Milling Machine 79
2 Steel Structure Pipe BOX I H Beam End Face Milling Machine 71
3 Steel Structure Pipe BOX I H Beam End Face Milling Machine 48
4 Steel Structure Pipe BOX I H Beam End Face Milling Machine 101
5 Steel Structure Pipe BOX I H Beam End Face Milling Machine 50
6 Steel Structure BOX I H Pipe Beam End Face Milling Machine 93- IMG_0398
7 Steel Structure Pipe BOX I H Beam End Face Milling Machine 75
8 Steel Structure Pipe BOX I H Beam End Face Milling Machine 74- IMG_2259

Small and Large BOX I H Beam End Face Milling Machine

A. Classification on BOX I H Beam End Face Milling Machine:

1. Conventional Sizes BOX I H Beam End Face Milling Machine:

1) Around 50% of the machine have max. valid vertical end facing stroke within the range of 1200~ 1500mm, applicable for Steel Structure Industry, on workpieces welding BOX/ T/ I/ H Beam;

2) The corresponding models are DX12xx and DX15xx series;

3) BOX Beam End Faced in Wuxi JACK DX1520 BOX I H Beam End Face Milling Machine (Fig.1)

Fig1 BOX H Beam End Face Milling Machine 61
 

2. Special Sizes BOX I H Beam End Face Milling Machine:

Valid working stroke outside of the above range:
1) Small BOX I H Beam End Face Milling Machine: The max. vertical stroke from 800mm to 1200mm (Excluded), the corresponding models DX08xx to DX12xx;

Wuxi JACK DX0810 small BOX I H Beam End Facing Machine ready for shipment: (Fig.2)

Fig2 H Beam End Face Milling Machine 95- 100_8810
2) Large BOX I H Beam End Face Milling Machine: The max. vertical stroke from 2000mm to 6000mm, the corresponding models DX20xx to DX60xx;

Wuxi JACK DX6080 Large BOX I H Beam End Face Milling Machine being erected at customer site: (Fig.3)

Fig3 Large BOX H Beam End Face Milling Machine 134
 

 

B. Significance of Small and Large BOX I H Beam End Face Milling Machine:

1. Applicable for small and large special workpieces besides traditional BOX/ H Beam:

Wuxi JACK DX4080 Large BOX I H Beam End Face Milling Machine works on large steel structure member: (Fig.4)

Fig4 Large BOX H Beam End Face Milling Machine 4
2. Extensive Use: Small and large BOX I H Beam End Face Milling Machine widen application range, expanding it into a general purpose equipment across industries;
3. For quick understanding on strong points of Wuxi JACK machines, please visit summary slides “Wuxi JACK BOX I H Beam End Face Milling Machine Advantage”. 


 

 

Wuxi JACK Conventional/ Small / Large BOX I H Beam End Face Milling Machine

Order to Delivery Value Chain of Small and Large BOX I H Beam End Face Milling Machine

The Finished End Facing made by Wuxi JACK End Facing Machine

1 Heavy duty Large Steel Structure BOX I H Beam End Face Milling Machine IMG_3212
2 Heavy duty Large Steel Structure BOX I H Beam End Face Milling Machine _20230808161225
3 Heavy duty Large Steel Structure BOX I H Beam End Face Milling Machine 53- 100_7855
4 Light duty Small Steel Structure I H Beam End Face Milling Machine 102- CIMG2051
5 Heavy duty Large Steel Structure BOX I H Beam End Face Milling Machine_20230808161154
6 Heavy duty Large Steel Structure BOX I H Beam End Face Milling Machine 75- 1110_091850377
7 Heavy duty Large Steel Structure BOX I H Beam End Face Milling Machine 44- 20210616085117
8 Heavy duty Large Steel Structure BOX I H Beam End Face Milling Machine 20230808161247

Superior Technical Strength of Wuxi JACK Large BOX I H Beam End Face Milling Machine

Related Pages on technical superiorities of Wuxi JACK BOX I H Beam End Facing Machine:
 

1) BOX I H Beam End Face Milling Machine:

a) Varied delicate design workpiece tightening unit;
b) Heavy duty precise linear guiderail;

2) Standard models BOX I H Beam End Face Milling Machine:

a) High power and versatile milling head;
b) The unique feature of angular facing;

3) CNC Control BOX I H Beam End Face Milling Machine:

Leading capability of developing CNC Control Pipe BOX I H Beam End Face Milling Machine

Strong Capability on Delivering Heavy duty Large BOX I H Beam End Face Milling Machine:

 

1. Challenge on Manufacturing Heavy duty Large BOX I H Beam End Face Milling Machine:

1) This is the second strong point of Wuxi JACK BOX I H Beam End Face Milling Machine compared with other suppliers, besides high power and versatile milling head;
2) Common seen models BOX I H Beam End Face Milling Machine are from DX12xx to DX30xx, referring to the max. end face milling height of 1200mm to 3000mm;
3) Any size beyond this range, either smaller or bigger, poses great challenge to producers, especially heavy duty large BOX I H Beam End Face Milling Machine;
4) Design and manufacturing heavy duty large BOX I H Beam End Face Milling Machine involves sophisticated design and validation process, strong machining and assembling capability.
 
 

2. Technical Difficulties and Wuxi JACK Solution in Producing Heavy duty Large BOX I H Beam End Face Milling Machine:

1) Upright Column: With increasement on vertical end facing stroke, so is the potential risk of upright column defection and swing;
2) Potential Risk: This may bring along problems of uneven finished end facing surface, and inferior end milling quality;
3) Safety Hazard: Growing more seriously, flabby upright column may lead to safety issues, when operating heavy duty large BOX I H Beam End Face Milling Machine;
4) Shown in the above photos, in Wuxi JACK heavy duty large BOX I H Beam End Face Milling Machine, cross size sizes of upright columns are specifically enlarged and strengthened;
5) For example, 1700mm x 1800mm cross section size for DX6080, in the integral appearance form of trapezoidal transition, improving stress condition for high speed two dimensional running of the milling head, during work of the large BOX I H Beam End Facing Machine;

3. Wuxi JACK Business Performance: Over the past decade, every year Wuxi JACK has successfully delivered several sets of heavy duty Large BOX I H Beam End Face Milling Machine for customers both in China and Overseas, the typical models DX4080 to DX6080;

Working Video of Wuxi JACK BOX I H Beam End Face Milling Machine

Comment: In addition to below 6 videos, for more operating videos of Wuxi JACK special and large BOX I H Beam End Face Milling Machine, please visit the page of: Video of BOX I H Beam End Face Milling Machine

Short Distance Check on Large BOX Beam Facing in Wuxi JACK DX4080 Heavy duty large BOX I H Beam End Face Milling Machine

BOX Beam End Facing in Wuxi JACK DX2030 Medium Large BOX I H Beam End Face Milling Machine at Customer Site

End Facing on H Beam with Wuxi JACK CNC-DX1520 CNC Control BOX I H Beam End Face Milling Machine at Customer Facility

Wuxi JACK DX2030 Medium Large BOX I H Beam End Facing Machine Works at Customer Site, working on large BOX Beam

Wuxi JACK CNC DX1520 CNC Control BOX I H Beam End Face Milling Machine Performs H Beam End Facing at Customer Workshop

Big Size BOX Beam Facing with Wuxi JACK CNC DX3030 CNC Control BOX I H Beam End Face Milling Machine at Customer Workshop

Subdivision on Wuxi JACK BOX I H Beam End Face Milling Machine

According to sizes and cross section shape of workpieces, DX series BOX I H Beam End Facing Machine can be divided into 5 categories of:


1. Small to Standard Size BOX I H Beam End Face Milling Machine:

The max. vertical end facing stroke is from 800mm to 1500mm;

2. Medium to Large Size BOX I H Beam End Face Milling Machine:

The max. vertical end facing size is from 1200mm to 1500mm;

3. Heavy duty Large BOX I H Beam End Face Milling Machine:

The max. vertical end facing size is from 2000mm to 6000mm;

4. CNC Control BOX I H Beam End Face Milling Machine:

1) Being developed for special and circular cross section shape workpieces;
2) The max. vertical end facing size is from 800mm to 3500mm;

5. Milling and Facing Center:

1) Being developed for implementing both ends end face milling on, oblique and or special cross section steel structure members;

2) Composed of 2 to several sets of tailor made CNC BOX I H Beam End Facing Machine and workpiece racks.

Navigation Bar on “Subdivision on BOX I H Beam End Face Milling Machine”

6.1 Small to Standard Size Beam End Face Milling Machine:

6.1 Small to Standard Size Beam End Face Milling Machine:

6.2 Medium to Large Size Beam End Face Milling Machine:

6.3 The Large Size Heavy duty Beam End Face Milling Machine:

6.4 CNC Control Pipe Beam End Face Milling Machine

6.5 The Welding Structure Member Milling and Facing Center

1 Steel Structure BOX I H Beam End Face Milling Machine 105- 100_8457
2 Steel Structure BOX I H Beam End Face Milling Machine 130

2. Medium to Large BOX I H Beam End Face Milling Machine:

More >>

1. Scope and Feature of Medium Large BOX I H Beam End Face Milling Machine:

1) Specification: The max. vertical end facing stroke is from 2000mm to 3500mm;
2) The corresponding series are from DX20xx to DX35xx;
3) Applicable Workpieces: Shown in the right hand photos, this series is for machining large size steel structure members/ Pipe/ BOX Beams, etc.;
4) Classical Models are DX20xx/ DX25xx/ DX30xx. For example: DX2040/ DX2060/ DX3030/ DX3040/ DX3050 BOX I H Beam End Face Milling Machine;
5) Operation Position: Due to large height of workpiece, operator needs to stand on motorized lifting type operating platform;
6) Hydraulic Workpiece Clamp Brackets: Still necessary for this range of BOX I H Beam End Face Milling Machine.

 

 

2. Technical Parameters of Medium Large BOX I H Beam End Face Milling Machine:

 Applicable Valid Cross Section
 Height of Workpiece		  2000 ~ 3500 mm  
 Horizontal End Facing Speed  150 ~ 800 mm/min.  Variable Frequency Drive
 Idle Speed of Milling Carriage in
 Horizontal and Vertical Way 		 1200 mm/min.  Fixed Velocity
 Vertical End Facing Speed  150 ~ 800 mm/min.  Variable Frequency Drive
 Milling Head Horizontal Drive
 Motor of BOX I H Beam End Face Milling Machine		  3 kW Variable frequnecy motor
 Milling Head Vertical Drive
 Motor		  4 kW  
 Guide of Milling Head in
 Horizontal and Vertical Way		  Heavy duty Precise Linear Guiderail,
 assembled onto mechanical base bed and
 column
 Power of Milling Head in
 BOX I H Beam End Face Milling Machine		  7.5 kW  Made in China
 Hydraulic Drive Workpiece
 Securing Unit		  1 Group  According to Specific
 Cross Section of
 Workpieces

1. Small to Standard Size BOX I H Beam End Face Milling Machine:

More >>

1. Application of Conventional BOX I H Beam End Face Milling Machine:

1) The widest selected product series, accounting for over 90%, especially in Steel Structure industry;
2) Typical workpieces are welding BOX/ I /H Beam;
3) Classical models are DX0820 /DX1015 / DX1215 /DX1416 / DX1530 BOX I H Beam End Facing Machine;
4) Workpiece Clamp is Must: Due to workpiece small size and light weight, its fixture is necessary for satisfactory stable end face milling. For detail, please check blog “Find the Most Applicative Workpiece Fixture in BOX I H Beam End Face Milling Machine”.
 

2. Technical Parameters of Conventional Size BOX I H Beam End Face Milling Machine:

 Applicable Max. Valid Cross
 Section Height of Workpiece		  800 ~ 1,500 mm  
 Horizontal End Facing Speed  150 ~ 800
 mm/min.		 Variable Frequency Drive
 Idle Speed of Milling Carriage in Horizontal and Vertical Way  1200 mm/min. Fixed Velocity
 Vertical End Facing Speed  150 ~ 800
 mm/min.		 Variable Frequency Drive
 Milling Head Horizontal Drive
 Motor		  2.2 kW  Variable frequnecy motor
 Milling Head Vertical Drive
 Motor of BOX I H Beam End Face Milling Machine		  3 kW  
 Guide of Milling Head in
 Horizontal and Vertical Way		  Heavy duty Precise Linear Guiderail, assembled
 onto mechanical base bed and column
 Power of Milling Head in
 BOX I H Beam End Face Milling Machine		  7.5 kW  Made in China
 Hydraulic Drive Workpiece
 Securing Unit 		 1 Group According to Specific Cross Section of Workpieces
1 Large BOX I Pipe H Beam End Face Milling Machine 5
2 Large BOX I Pipe H Beam End Face Milling Machine 54
1 Steel Structure Heavy duty Large BOX I H Beam End Face Milling Machine 7
2 Steel Structure Heavy duty Large BOX I H Beam End Face Milling Machine 54

3. Heavy duty Large BOX I H Beam End Face Milling Machine:

More >>

1. Scope and Feature of Heavy duty Large BOX I H Beam End Face Milling Machine:

1) Specification: The max. vertical end facing stroke is from 4000mm to 6000mm;
2) The Corresponding Series is from DX40xx to DX60xx;
3) Wuxi JACK Position: Only very small percentage of company has capability on developing heavy duty large BOX I H Beam End Facing Machine. Wuxi JACK is leading one;
4) Classical Models: DX4080/ DX4060/ DX5080 / DX6080;
5) Safe Operation: Due to large size and heavy weight of both machine and workpiece, installation/ operation/ maintenance of heavy duty large BOX I H Beam End Face Milling Machine all need special attention;
6) Milling Head Power: Powerful 7.5kW / 9.3kW / 11kW;
7) Workpiece Racks: Because of sufficient heavy weight workpieces, hydraulic clamp unit is not necessary. Customers prepare on workpiece loading platform, shown in left hand photos.

 

2. Technical Parameters of Heavy duty Large BOX I H Beam End Face Milling Machine:

 Applicable Valid Cross Section
 Height of Workpiece		  4,000 ~ 6,000 mm  
  Horizontal End Facing Speed  150 ~ 800 mm/min. Variable Frequency Drive
  Idle Speed of Milling Carriage in
 Horizontal and Vertical Way		  1200 mm/min. Fixed Velocity
  Vertical End Facing Speed of
 BOX I H Beam End Face Milling Machine		  150 ~ 800 mm/min. Variable Frequency Drive
 Milling Head Horizontal Drive
 Motor		  4 kW  Variable frequnecy motor
 Milling Head Vertical Drive Motor
 in BOX I H Beam End Face Milling Machine		   5.5 kW  
 Guide of Milling Carriage in
 Horizontal and Vertical Direction 		 Heavy duty Precise Linear Guiderail, assembled onto mechanical base bed and column
  Power of Milling Head  7.5 / 9.3/ 11 kW  Made in China

4. CNC Control Pipe BOX I H Beam End Face Milling Machine

More >>

1. Application of CNC Control Pipe BOX I H Beam End Face Milling Machine:

1) Unique Capability: By means of advanced numerical control, this range of BOX I H Beam End Facing Machine can easily carry out machining on working parts with any cross section outline, not confined to regular H/ I/ Square/ Rectangular;
2) Specification: Driven with servo motor, the CNC control Pipe BOX I H Beam End Face Milling Machine is applied in light to medium duty, the recommended max. milling height is 3500mm;
3) Classical Models: CNC-DX1215/ CNC-DX1520/ CNC-DX3030/ CNC-DX3535/ CNC Pipe BOX I H Beam End Face Milling Machine.
 

 

2. Technical Parameters of CNC Control Pipe BOX I H Beam End Face Milling Machine:

 Controller of CNC Pipe BOX I H Beam End Face Milling Machine  Beijing STARTFIRE SF 2100C
 Shanghai FANGLING F 2300/2400/2500
  Applicable Valid Cross
 Section Height of
 Workpiece		  800 ~ 3500 mm  
  Horizontal End Facing
 Speed		   100 ~ 800 mm/min.  CNC Control
  Idle Speed of Milling
 Carriage in Horizontal
 and Vertical Way		   1400 mm/min.  Fixed Velocity
  Vertical End Facing
 Speed of CNC BOX I H Beam End Face Milling Machine		   100 ~ 800 mm/min.  CNC Control
 Milling Head Horizontal
 Drive Motor		   1.5 kW  Servo motor
  Milling Head Vertical
 Drive Motor of CNC BOX I H Beam End Face Milling Machine		   2 kW  Servo motor
 Guide of Milling Head in
 Horizontal and Vertical
 Way		  Heavy duty Precise Linear Guiderail, assembled
 onto mechanical base bed and column
 Power of Milling Head  7.5 kW, Made in China
 Hydraulic Drive
 Workpiece Securing Unit		  1 Group, According to Specific Cross Section of
 Workpieces
1 CNC Pipe BOX I H Beam End Face Milling Machine 73
2 CNC Pipe BOX I H Beam End Face Milling Machine 18
1- CNC Pipe BOX I H Beam End Face Milling Machine 128

5. Welding Structure Member Milling and Facing Center

More >>

1. Composition: Shown in the lefthand photo, this refers to:
1) Complex of 2 to several sets of CNC BOX I H Beam End Face Milling Machine;
2) Tailor made workpiece loading and securing system;
3) Tailor made turning tables;
2. Purpose is for fulfilling high speed machining on sophisticated structure members, in varying cross section, and other special requirements;
3. Business Case: “Welding Structure Milling and Facing Center DX1540” .

Application Range and Related Equipment of BOX I H Beam End Face Milling Machine

1. Conventional Models BOX I H Beam End Face Milling Machine:

This is EOL (End of Line) machining equipment applied in various Steel Structure Facilities, especially:
1) I H Beam Production Line;
2) BOX Beam Production Line;
3) T Beam Production Line;
4) Individual equipment of I H Beam Fabrication Machine;

2. Special sized Steel Structure BOX I H Beam End Facing Machine:

1) See more wider ranges of application industries: Machine Tool Works, Shipbuilding, Port Machinery, Bridge Construction, etc.;
2) The often worked together equipment are Edge Milling Machine, and Edge Rounding Machine, and Stiffener Plate Element Straightening Machine, and Automatic Girder Longitudinal Welding Machine, etc.;

3. CNC Control Pipe BOX I H Beam End Face Milling Machine:

1) This is applied in working sites with sophisticated cross section parts, or Pipe/ Tube manufacture, such as Power Plant, Petrochemical, Boiler, etc.;
2) The related equipment is Welding Rotator, and Welding Manipulator, and Welding Positioner, and CNC Pipe Cutting Machine, etc.

 

Beam End Face Milling Machine
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CNC Control Beam End Face Milling Machine
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CNC Control Beam End Face Milling Machine
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FAQ on Special Size Small and Large BOX I H Beam End Face Milling Machine

  • Q Which kinds of Workpieces can be end polished in Wuxi JACK Pipe BOX H Beam End Face Milling Machine?

    A
    1. All kinds of welding steel structure members: H Beam/ BOX Beam/ Cross Beam/ Pipes/ Special shape parts...;
    2. The sizes of these workpieces can be from several hundreds millimeters height; up to 6000mm height;
    3. From several hundred kilogram weight, to a hundred ton weight;
    4. All these workpieces can be machined in different models of Wuxi JACK Pipe BOX H Beam End Face Milling Machine.

  • Q What is Specification of Small and Large BOX I H Beam End Face Milling Machine respectively?

    A
    1. Small: The max. vertical Y axis end face milling stroke is from 800mm to 1000mm;
    2. Large: The max. vertical Y axis end face milling stroke is from 2000mm to 6000mm

  • Q What is Business Acumen of Small and Large BOX I H Beam End Face Milling Machine for customers?

    A Small and Large BOX I H Beam End Face Milling Machine expand application scope of the machine from traditional Steel Structure Industry, on traditional BOX Beam/ I Beam/ H Beam, to much more Manufacturing Industries, on nearly all types of working parts, and Pipes/ Tubes/ Plate Units.

  • Q What is Technical Challenge on Designing and Producing Small and Large BOX I H Beam End Face Milling Machine, and Wuxi JACK Performance?

    A
    1. Maintaining the sufficient mechanical rigidity and strength of vertical upright column, to guarantee stable high quality performance of end face milling operation;
    2. Safe operation during workpiece loading and unloading/ Operator climbing in and out/ Check on end face milling process;
    3. Wuxi JACK is top grade supplier in Industry and Market, on delivering various models and designs of small and Large BOX I H Beam End Face Milling Machine to customers worldwide. We have series of measures/ technical know-how/ experience/ production system, to manage order to delivery process, and promise to provide 1st class machines to customers. We have 100% successful numerous business cases on small and Large BOX I H Beam End Face Milling Machine over the past decade.

  • Q What is Current Status on Delivering Small and Large BOX I H Beam End Face Milling Machine?

    A
    1. Currently in the market, only 2 companies have real ability on producing special size BOX I H Beam End Face Milling Machine, especially heavy duty large models, and Wuxi JAKC is one of the two companies;
    2. We have successfully delivered dozens of sets DX4080/ DX6080/ DX0810/ DX1010 ... tailor made models for customers.

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3. Technical Parameters of DX1520 H Beam End Face Milling Machine:
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Steel Structure BOX I H Beam End Face Milling Machine Blogs

  • Application of Facing and Milling Center in Steel Structure Industry

    Application of Facing and Milling Center in Steel Structure Industry
    What is Steel Structure Milling and Facing Center? Why there is Demand on Steel Structure Milling and Facing Center? Constitutes and Technical Overview of Steel Structure Milling and Facing Center Application Case of Steel Structure Milling and Facing Center by Wuxi JACK Read More
  • A set of DX1520 CNC H Beam End Face Milling Machine was delivered to Customer by Wuxi JACK

    A set of DX1520 CNC H Beam End Face Milling Machine was delivered to Customer by Wuxi JACK
    Origin: Why Introducing CNC I Beam End Face Milling Machine? Advantages: The Merits of CNC Steel Structure End Face Milling Machine Technical Issues: The Analysis on Technical Specialty and Operation of CNC H Beam End Face Milling Machine Prospect: What is the Future of CNC H Beam End Face Milling Machine Summary on Wuxi JACK CNC H Beam End Face Milling Machine Read More
  • Find the Most Applicative Workpiece Fixture in End Face Milling Machine

    Find the Most Applicative Workpiece Fixture in End Face Milling Machine
    What does the Workpiece Fixture Mean for H Beam End Face Milling Machine? Any Factors affecting Design of the Workpiece Fixture in H Beam and Pipe End Face Milling Machine? Generalization on Structure of the Workpiece Fixture in H Beam End Face Milling Machine Several Exemplifications on Workpiece Fixture in H Beam End Face Milling Machine Read More
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