1. Especially, when the workpiece to be end faced has effective height above 4000mm, the equipment grows to Heavy duty Large Size Beam End Face Milling Machine. Below is a set of DX4080 Beam End Facing Machine produced by Wuxi JACK in working at customer site. Customer is a famous Chinese Shipbuilding Company;
2. Growing smaller, the DX series Beam End Face Milling Machine can be as small as having only 800mm vertical stroke (DX08xx), which is widely used in Machinery Manufacturing Facilities, for end facing steel plate or small size components:
3. In all, large size Beam End Face Milling Machine widens application range of the product greatly, making it from a special purpose equipment focus on Steel Structure Industry, being expanded into a general purpose equipment across industries;
4. For quick understanding, please visit introduction slides “Wuxi JACK Beam End Face Milling Machine Advantage”.
1. From the perspective of production system, special model equipment has higher development cost and longer lead time, compared with standard specifications product. In view point of supply chain management, the production of Large Size Beam End Face Milling Machine should be attributed as Engineering to Order type;
2. The entire process of the Special Sized Beam End Facing Machine involves Design, Validation, Pilot, Parts and Components Machining, Fabrication, Assembly, Factory Commissioning, Shipment, Installation, Commissioning at Customer Site;
3. The size, fitting, workmanship of components and sub assemblies are of vital importance for successful running of the Beam End Face Milling Machine, especially Special Sized models;
4. Wuxi JACK is good at and takes lead in industry on the aspect of development and delivery of Special Sized Beam End Face Milling Machine, especially tailor made ones for customers across industries, countries, and regions.
3. Over the past decade, every year Wuxi JACK has successfully delivered several sets of heavy duty Large Size Beam End Face Milling Machine for customers both in China and for export, covering size of DX4080 to DX6080;
4. Want to know more on heavy duty Beam End Facing Machine delivered by Wuxi JACK? Please take a look at the products of DX4080 Large Size Beam End Face Milling Machine, and DX5080 heavy duty Large Size Beam End Face Milling Machine and the blog Why guaranteeing machining stability and precision is a great challenge on heavy duty Large Size Beam End Face Milling Machine!
1. Small to Standard Size Beam End Face Milling Machine: The vertical end facing size ranges from 800mm to 1500mm;
2. Medium to Large Size Beam End Face Milling Machine: The vertical end facing size ranges from 1200mm to 1500mm;
3. Heavy duty Large Size Beam End Face Milling Machine: The vertical end facing size ranges from 2000mm to 6000mm;
4. CNC Control Beam End Face Milling Machine: For special shape and circular shape, the vertical end facing size ranges from 800mm to 3500mm;
5. Milling and Facing Center: For both sides end facing oblique and or special cross section steel structure members, composed of several sets of tailor made Beam End Facing Machine and workpiece racks.
1) The Beam End Facing Machine with vertical end facing range from 2000mm to 3500mm is divided as medium large size Beam End Face Milling Machine, the corresponding models are from DX20xx to DX35xx;
2) As you can check from the right hand photo, this range of Beam End Face Milling Machine is used for producing large size structure members, pipe, BOX beam, etc.;
3) The most often selected models are DX20xx, DX25xx, and DX30xx: DX2040, and DX2060, and DX3030, and DX3040, and DX3050 Beam End Face Milling Machine;
4) As you can check from the product picture, from this range of Beam End Face Milling Machine, due to the large height of workpiece, operator needs to stand on lifting type operating platform. So, you can judge whether it is a medium large and large size of Beam End Facing Machine at first glance;
5) As to the hydraulic workpiece clamp for this range of Beam End Face Milling Machine, it is still necessary.
Applicable Valid Cross Section Height of Workpiece | 2000 ~ 3500 mm | |
Horizontal End Facing Speed | 150 ~ 800 mm/min. | Variable Frequency Drive |
Idle Speed of Milling Carriage in Horizontal and Vertical Way | 1200 mm/min. | Fixed Velocity |
Vertical End Facing Speed | 150 ~ 800 mm/min. | Variable Frequency Drive |
Milling Head Horizontal Drive Motor of Beam End Face Milling Machine | 3 kW | Variable frequnecy motor |
Milling Head Vertical Drive Motor | 4 kW | |
Guide of Milling Head in Horizontal and Vertical Way | Heavy duty Precise Linear Guiderail, assembled onto mechanical base bed and column | |
Power of Milling Head in Beam End Face Milling Machine | 7.5 kW | Made in China |
Hydraulic Drive Workpiece Securing Unit | 1 Group | According to Specific Cross Section of Workpieces |
1) For detail, please check product page of “Standard Size Beam End Face Milling Machine”;
2) Typical models are DX0820, and DX1015, and DX1215, and DX1416, and DX1530 Beam End Facing Machine;
3) Due to workpiece relatively small size and light weight, its fixture is a must for satisfactory running of the Beam End Facing Machine. If you have interest, please check blog “Find the Most Applicative Workpiece Fixture in Beam End Face Milling Machine”.
Applicable Valid Cross Section Height of Workpiece | 800 ~ 1,500 mm | |
Horizontal End Facing Speed | 150 ~ 800 mm/min. | Variable Frequency Drive |
Idle Speed of Milling Carriage in Horizontal and Vertical Way | 1200 mm/min. | Fixed Velocity |
Vertical End Facing Speed | 150 ~ 800 mm/min. | Variable Frequency Drive |
Milling Head Horizontal Drive Motor | 2.2 kW | Variable frequnecy motor |
Milling Head Vertical Drive Motor of Beam End Face Milling Machine | 3 kW | |
Guide of Milling Head in Horizontal and Vertical Way | Heavy duty Precise Linear Guiderail, assembled onto mechanical base bed and column | |
Power of Milling Head in Beam End Face Milling Machine | 7.5 kW | Made in China |
Hydraulic Drive Workpiece Securing Unit | 1 Group | According to Specific Cross Section of Workpieces |
1) The Beam End Facing Machine with vertical stroke ranging from 4000mm to 6000mm is divided as heavy duty Large Size Beam End Face Milling Machine, the corresponding models are from DX40xx to DX60xx;
2) As you can check from the left hand photos, this range of Beam End Facing Machine is really big and eye catching. And, as discussed at the beginning of this page, although its selling volume is not as large as standard models of the equipment, design and production on heavy duty Large Size Beam End Face Milling Machine is a real difficulty for producer, and embodies comprehensive capability of a company. In this regard, Wuxi JACK always takes the lead in the industry;
3) The most often selected model is DX4080, and DX4060, and DX5080 and DX6080 Heavy duty Large Size Beam End Face Milling Machine;
4) Due to its large size and heavy weight of both machine and workpiece, installation, operation and maintenance of the heavy duty Large Size Beam End Face Milling Machine all need special attention on safety;
5) The milling head adopted in heavy duty Large Size Beam End Face Milling Machine not only include 7.5kW, but also often seen 9.3kW or even 11kW;
6) For heavy duty Large Size Beam End Face Milling Machine, because of the sufficient weight of workpiece, hydraulic clamp unit is not necessary any more. The common practice for this size of Beam End Face Milling Machine is: Customer prepare on workpiece loading platform, as you can find from the left hand photos.
Applicable Valid Cross Section Height of Workpiece | 4,000 ~ 6,000 mm | |
Horizontal End Facing Speed | 150 ~ 800 mm/min. | Variable Frequency Drive |
Idle Speed of Milling Carriage in Horizontal and Vertical Way | 1200 mm/min. | Fixed Velocity |
Vertical End Facing Speed of Beam End Face Milling Machine | 150 ~ 800 mm/min. | Variable Frequency Drive |
Milling Head Horizontal Drive Motor | 4 kW | Variable frequnecy motor |
Milling Head Vertical Drive Motor in Beam End Face Milling Machine | 5.5 kW | |
Guide of Milling Carriage in Horizontal and Vertical Direction | Heavy duty Precise Linear Guiderail, assembled onto mechanical base bed and column | |
Power of Milling Head | 7.5 / 9.3/ 11 kW | Made in China |
1) By means of numerical control, this range of Beam End Facing Machine can easily carry out machining on working parts with any types of cross section outline, not confined to regular shape H/ I/ Square/ Rectangular;
2) Using servo drive motor, the CNC control Pipe Beam End Face Milling Machine is applied in light to medium duty, not heavy duty;
3) Examples of models are CNC-DX1520, and CNC-DX3030, and CNC-DX3530, and CNC-DX3535, and CNC-DX3040 CNC Control Pipe Beam End Face Milling Machine.
Controller of the CNC Pipe Beam End Face Milling Machine | Beijing STARTFIRE SF 2100C Shanghai FANGLING F 2300/2400/2500 | |
Applicable Valid Cross Section Height of Workpiece | 800 ~ 3500 mm | |
Horizontal End Facing Speed | 100 ~ 800 mm/min. | CNC Control |
Idle Speed of Milling Carriage in Horizontal and Vertical Way | 1400 mm/min. | Fixed Velocity |
Vertical End Facing Speed of Beam End Face Milling Machine | 100 ~ 800 mm/min. | CNC Control |
Milling Head Horizontal Drive Motor | 1.5 kW | Servo motor |
Milling Head Vertical Drive Motor of Beam End Face Milling Machine | 2 kW | Servo motor |
Guide of Milling Head in Horizontal and Vertical Way | Heavy duty Precise Linear Guiderail, assembled onto mechanical base bed and column | |
Power of Milling Head | 7.5 kW, Made in China | |
Hydraulic Drive Workpiece Securing Unit | 1 Group, According to Specific Cross Section of Workpieces |
1. As you can check from the lefthand photo, this refers to complex of Beam End Face Milling Machine and workpiece loading and securing system. The purpose is for high speed machining structure members with complicated design, varying cross section and other special requirements;
2. One of the examples please check “Welding Structure Milling and Facing Center DX1540”.
Subject of this Article:In Steel Structure Industry, workpieces of H Beam/ I Beam/ BOX Beam/ Other long length structure members need to be machined at its both sides, to get certain degree of surface planeness and gloss, prior to the subsequent next step of welding and or installation. H Beam end m Read More
Subject:Application of numerical control CNC H Beam End Face Milling Machine (The other name: CNC I Beam End Face Milling Machine) sees rapid development over the past several years. This short article explores the Background/ Advantage/ Technical Issues/Prospect of CNC H Beam End Milling Machine.Or Read More
Content of this Article:End Face Milling Machine is for end facing on long parts, to get end face of workpieces polished and machined, for the ease of next step welding and or assembly. Based on category of workpieces, End Face Milling Machine can be divided into two broad groups of Pipe end face mi Read More