1- Beam End Face Milling Machine-26

Large Size Beam End Face Milling Machine from Wuxi JACK, there is always One Fitting for You!

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The Scope and Function of Large Size Beam End Face Milling Machine

What Models are Classified as Large Size Beam End Face Milling Machine?

1. Around 50% of the Beam End Face Milling Machine have its valid vertical end facing stroke falling within the range of 1200~ 1500mm, which is applicable for being applied in Steel Structure Industry, on workpieces of welding H Beam, I Beam, T Beam, BOX Beam, etc. We call this range of product Standard Models Beam End Face Milling Machine (DX12xx and DX15xx); 

BOX Beam End Faced in Wuxi JACK DX3030 Large Size Beam End Face Milling Machine

Fig1 Beam End Face Milling Machine 61
 
2. Besides, there are fairly amount of Beam End Face Milling Machine, which has its working stroke outside of the above scope: Either less than 1000mm, or, more importantly and often to be seen, higher than 2000mm, up to 6000mm. This range of product can be grouped as Special Sized and Large Size Beam End Face Milling Machine, which has its trait lies in variety and technological content. It has workpiece size overlapped with CNC Control Beam End Face Milling Machine;

 

The Significance of Large Size Beam End Face Milling Machine:

1. Especially, when the workpiece to be end faced has effective height above 4000mm, the equipment grows to Heavy duty Large Size Beam End Face Milling Machine. Below is a set of DX4080 Beam End Facing Machine produced by Wuxi JACK in working at customer site. Customer is a famous Chinese Shipbuilding Company; 

 

Working on Wuxi JACK DX4080 Large Size Beam End Face Milling Machine

Fig2 Beam End Face Milling Machine 61
 

2. Growing smaller, the DX series Beam End Face Milling Machine can be as small as having only 800mm vertical stroke (DX08xx), which is widely used in Machinery Manufacturing Facilities, for end facing steel plate or small size components: 

Make Delivery on Wuxi JACK DX0820 Special Size Beam End Face Milling Machine

 

Fig3 Beam End Face Milling Machine 95- 100_8810

3. In all, large size Beam End Face Milling Machine widens application range of the product greatly, making it from a special purpose equipment focus on Steel Structure Industry, being expanded into a general purpose equipment across industries.

The Variety of Wuxi JACK Large Size Beam End Face Milling Machine and Standard Models

The Order to Delivery Value Chain of Large Size Beam End Face Milling Machine

The Finished End Facing made by Wuxi JACK End Facing Machine

1 Beam End Face Milling Machine 49- 微信图片_20210616085140
2 Beam End Face Milling Machine 100_7796
3 Beam End Face Milling Machine 100_7855
4 Beam End Face Milling Machine CIMG2051
5 Beam End Face Milling Machine DX3040 2
6 Beam End Face Milling Machine img1110_091850377
7 Beam End Face Milling Machine 微信图片_20210616085117
8 Beam End Face Milling Machine 微信图片_20210616085132

The Superior Technical Strength of Wuxi JACK Large Size Beam End Face Milling Machine

For other technical superiorities of Wuxi JACK Beam End Facing Machine, for example: The varied delicate design workpiece tightening unit, the unique feature of angular facing, heavy duty precise linear guiderail, leading capability of designing and producing CNC Control Pipe Beam End Face Milling Machine, the high power and versatile milling head, please check product pages of “Beam End Face Milling Machine”, and “Standard models Beam End Face Milling Machine”, and “CNC Control Beam End Face Milling Machine”.

Strong Capability on Delivering Heavy duty Large Size Beam End Face Milling Machine:

What challenge and hard work lies behind designing and making a heavy duty large size Beam End Face Milling Machine?

 

1. The Challenge on Manufacturing Heavy duty Large Size Beam End Face Milling Machine:

1) This is the second strong point of Wuxi JACK Beam End Face Milling Machine compared with other suppliers in the industry, following the high power and versatile milling head installed in the equipment;
2) You may know that the common seen models of Beam End Face Milling Machine available in the market is from DX12xx to DX30xx, which refers to the max. end face milling height of 1200 mm to 3000 mm; Any size beyond this range, either smaller or bigger, poses great challenge to producers of the equipment, especially large size of heavy duty large size Beam End Face Milling Machine;
3) Design and manufacturing heavy duty large size Beam End Face Milling Machine involves sophisticated design and validation process, as well as strong machining and assembling capability of supplier;
 
 

2. Example of Technical Difficulties in Producing Heavy duty Large Size Beam End Face Milling Machine:

1) With the increasement on vertical end facing stroke of the Beam End Facing Machine, so is the potential risk of upright column defection and swing, which brings along series of problems of uneven finished end facing surface, and inferior quality on the workpieces. Growing more seriously, the problem of flabby column may even lead to safety issues onto the operation of heavy duty large size Beam End Face Milling Machine;
2) As you can find from the above photos, in Wuxi JACK heavy duty large size Beam End Face Milling Machine, the cross size sizes of upright columns are specifically enlarged and strengthened (For example, 1700mm x 1800mm cross section size in the model of DX6080), in the integral appearance form of trapezoidal transition, improving stress condition for high speed two dimensional running of the milling head, during working of the Beam End Facing Machine;
 
 

3. Over the past decade, every year Wuxi JACK has successfully delivered several sets of heavy duty Large Size Beam End Face Milling Machine for customers both in China and for export, covering size of DX4080 to DX6080;
4. Want to know more on heavy duty Beam End Facing Machine delivered by Wuxi JACK? Please take a look at the products of DX4080 Large Size Beam End Face Milling Machine, and DX5080 heavy duty Large Size Beam End Face Milling Machine and the blog Why guaranteeing machining stability and precision is a great challenge on heavy duty Large Size Beam End Face Milling Machine!

Working Video of Wuxi JACK Beam End Face Milling Machine

Comment: In addition to below 6 videos, for more operating videos of Wuxi JACK special and large size Beam End Face Milling Machine, please visit the page of: Video of Beam End Face Milling Machine

Short Distance Check on Large BOX Beam Facing in Wuxi JACK Heavy duty DX4080 Beam End Face Milling Machine

BOX Beam Facing with Wuxi JACK DX2030 Medium Large Size Beam End Face Milling Machine at Customer Site

Wuxi JACK DX2030 Beam End Facing Machine Work at Customer Site on BOX Beam

End Facing on H Beam with Wuxi JACK CNC DX1520 CNC Control Beam End Face Milling Machine at Customer Facility

Wuxi JACK CNC DX1520 CNC Control Beam End Face Milling Machine Performs H Beam End Facing at Customer Workshop

Big Size BOX Beam Facing with Wuxi JACK CNC DX3030 CNC Control Beam End Face Milling Machine at Customer Workshop

The Subdivision on Wuxi JACK Beam End Face Milling Machine

As discussed at beginning of this page, according to sizes and shape of workpieces cross section, the DX series Beam End Facing Machine can be divided into 5 categories of:

1. Small to Standard Size Beam End Face Milling Machine: The vertical end facing size ranges from 800mm to 1500mm;
2. Medium to Large Size Beam End Face Milling Machine: The vertical end facing size ranges from 1200mm to 1500mm;
3. Heavy duty Large Size Beam End Face Milling Machine: The vertical end facing size ranges from 2000mm to 6000mm;
4. CNC Control Beam End Face Milling Machine: For special shape and circular shape, the vertical end facing size ranges from 800mm to 3500mm;
5. Milling and Facing Center: For both sides end facing oblique and or special cross section steel structure members, composed of several sets of tailor made Beam End Facing Machine and workpiece racks.

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2. Medium to Large Size Beam End Face Milling Machine:

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1. Classification and Definition on Medium Large Size Beam End Face Milling Machine:

1) The Beam End Facing Machine with vertical end facing range from 2000mm to 3500mm is divided as medium large size Beam End Face Milling Machine, the corresponding models are from DX20xx to DX35xx;
2) As you can check from the right hand photo, this range of Beam End Face Milling Machine is used for producing large size structure members, pipe, BOX beam, etc.;
3) The most often selected models are DX20xx, DX25xx, and DX30xx: DX2040, and DX2060, and DX3030, and DX3040, and DX3050 Beam End Face Milling Machine;

4) As you can check from the product picture, from this range of Beam End Face Milling Machine, due to the large height of workpiece, operator needs to stand on lifting type operating platform. So, you can judge whether it is a medium large and large size of Beam End Facing Machine at first glance;

5) As to the hydraulic workpiece clamp for this range of Beam End Face Milling Machine, it is still necessary.

 

2. Technical Parameters of Medium Large Size Beam End Face Milling Machine:

 Applicable Valid Cross Section
 Height of Workpiece
 2000 ~ 3500 mm  
 Horizontal End Facing Speed  150 ~ 800 mm/min.  Variable Frequency Drive
 Idle Speed of Milling Carriage in
 Horizontal and Vertical Way
 1200 mm/min.  Fixed Velocity
 Vertical End Facing Speed  150 ~ 800 mm/min.  Variable Frequency Drive
 Milling Head Horizontal Drive
 Motor of Beam End Face
 Milling Machine
 3 kW Variable frequnecy motor
 Milling Head Vertical Drive
 Motor
 4 kW  
 Guide of Milling Head in
 Horizontal and Vertical Way
 Heavy duty Precise Linear Guiderail,
 assembled onto mechanical base bed and
 column
 Power of Milling Head in
 Beam End Face Milling
 Machine
 7.5 kW  Made in China
 Hydraulic Drive Workpiece
 Securing Unit
 1 Group  According to Specific
 Cross Section of
 Workpieces

1. Small to Standard Size Beam End Face Milling Machine:

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1. Outline on Small to Standard Size Beam End Face Milling Machine:

1) For detail, please check product page of “Standard Size Beam End Face Milling Machine”;
2) Typical models are DX0820, and DX1015, and DX1215, and DX1416, and DX1530 Beam End Facing Machine;
3) Due to workpiece relatively small size and light weight, its fixture is a must for satisfactory running of the Beam End Facing Machine. If you have interest, please check blog “Find the Most Applicative Workpiece Fixture in Beam End Face Milling Machine”.

 

2. Technical Parameters of Small to Standard Size Beam End Face Milling Machine:

 Applicable Valid Cross
 Section Height of Workpiece
 800 ~ 1,500 mm  
 Horizontal End Facing Speed  150 ~ 800
 mm/min.
Variable Frequency Drive
 Idle Speed of Milling Carriage in Horizontal and Vertical Way  1200 mm/min. Fixed Velocity
 Vertical End Facing Speed  150 ~ 800
 mm/min.
Variable Frequency Drive
 Milling Head Horizontal Drive
 Motor
 2.2 kW  Variable frequnecy motor
 Milling Head Vertical Drive
 Motor of Beam End Face
 Milling Machine
 3 kW  
 Guide of Milling Head in
 Horizontal and Vertical Way
 Heavy duty Precise Linear Guiderail, assembled
 onto mechanical base bed and column
 Power of Milling Head in
 Beam End Face Milling
 Machine
 7.5 kW  Made in China
 Hydraulic Drive Workpiece
 Securing Unit
 1 Group According to Specific Cross Section of Workpieces

3. The Heavy duty Large Size Beam End Face Milling Machine:

More >>

1. Classification and Definition on Heavy duty Large Size Beam End Face Milling Machine:

1) The Beam End Facing Machine with vertical stroke ranging from 4000mm to 6000mm is divided as heavy duty Large Size Beam End Face Milling Machine, the corresponding models are from DX40xx to DX60xx;
2) As you can check from the left hand photos, this range of Beam End Facing Machine is really big and eye catching. And, as discussed at the beginning of this page, although its selling volume is not as large as standard models of the equipment, design and production on heavy duty Large Size Beam End Face Milling Machine is a real difficulty for producer, and embodies comprehensive capability of a company. In this regard, Wuxi JACK always takes the lead in the industry;
3) The most often selected model is DX4080, and DX4060, and DX5080 and DX6080 Heavy duty Large Size Beam End Face Milling Machine;
4) Due to its large size and heavy weight of both machine and workpiece, installation, operation and maintenance of the heavy duty Large Size Beam End Face Milling Machine all need special attention on safety;
5) The milling head adopted in heavy duty Large Size Beam End Face Milling Machine not only include 7.5kW, but also often seen 9.3kW or even 11kW;
6) For heavy duty Large Size Beam End Face Milling Machine, because of the sufficient weight of workpiece, hydraulic clamp unit is not necessary any more. The common practice for this size of Beam End Face Milling Machine is: Customer prepare on workpiece loading platform, as you can find from the left hand photos.

 

2. Technical Parameters of Heavy duty Large Size Beam End Face Milling Machine:

 Applicable Valid Cross Section
 Height of Workpiece
 4,000 ~ 6,000 mm  
  Horizontal End Facing Speed  150 ~ 800 mm/min. Variable Frequency Drive
  Idle Speed of Milling Carriage in
 Horizontal and Vertical Way
 1200 mm/min. Fixed Velocity
  Vertical End Facing Speed of
 Beam End Face Milling Machine
 150 ~ 800 mm/min. Variable Frequency Drive
 Milling Head Horizontal Drive
 Motor
 4 kW  Variable frequnecy motor
 Milling Head Vertical Drive Motor
 in Beam End Face Milling
 Machine
  5.5 kW  
 Guide of Milling Carriage in
 Horizontal and Vertical Direction
 Heavy duty Precise Linear Guiderail, assembled onto mechanical base bed and column
  Power of Milling Head  7.5 / 9.3/ 11 kW  Made in China

4. CNC Control Pipe Beam End Face Milling Machine

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1. Outline on CNC Control Pipe Beam End Face Milling Machine:

1) By means of numerical control, this range of Beam End Facing Machine can easily carry out machining on working parts with any types of cross section outline, not confined to regular shape H/ I/ Square/ Rectangular;
2) Using servo drive motor, the CNC control Pipe Beam End Face Milling Machine is applied in light to medium duty, not heavy duty;
3) Examples of models are CNC-DX1520, and CNC-DX3030, and CNC-DX3530, and CNC-DX3535, and CNC-DX3040 CNC Control Pipe Beam End Face Milling Machine.

 

2. Technical Parameters of CNC Control Pipe Beam End Face Milling Machine:

 Controller of the CNC
 Pipe Beam End Face
 Milling Machine
 Beijing STARTFIRE SF 2100C
 Shanghai FANGLING F 2300/2400/2500
  Applicable Valid Cross
 Section Height of
 Workpiece
 800 ~ 3500 mm  
  Horizontal End Facing
 Speed
  100 ~ 800 mm/min.  CNC Control
  Idle Speed of Milling
 Carriage in Horizontal
 and Vertical Way
  1400 mm/min.  Fixed Velocity
  Vertical End Facing
 Speed of Beam End
 Face Milling Machine
  100 ~ 800 mm/min.  CNC Control
 Milling Head Horizontal
 Drive Motor
  1.5 kW  Servo motor
  Milling Head Vertical
 Drive Motor of Beam End
 Face Milling Machine
  2 kW  Servo motor
 Guide of Milling Head in
 Horizontal and Vertical
 Way
 Heavy duty Precise Linear Guiderail, assembled
 onto mechanical base bed and column
 Power of Milling Head ​​​​​​​  7.5 kW, Made in China
 Hydraulic Drive
 Workpiece Securing Unit
 1 Group, According to Specific Cross Section of
 Workpieces

5. The Welding Structure Member Milling and Facing Center

More >>

1. As you can check from the lefthand photo, this refers to complex of Beam End Face Milling Machine and workpiece loading and securing system. The purpose is for high speed machining structure members with complicated design, varying cross section and other special requirements;
2. One of the examples please check “Welding Structure Milling and Facing Center DX1540”.

Application Range and Related Equipment of Beam End Face Milling Machine

1. Standard models Beam End Face Milling Machine is End of Line machining equipment applied in various Steel Structure Facilities, especially H Beam Production Line, and BOX Beam Production Line, and T Beam Production Line, and individual equipment of H Beam Fabrication Machine;
2. Special sized Beam End Facing Machine see more wider ranges of application industries: Machine Tool Works, Shipbuilding, Port Machinery, Bridge Construction, etc. The often worked together equipment are Edge Milling Machine, and Edge Rounding Machine, and Stiffener Plate Element Straightening Machine, and Automatic Girder Longitudinal Welding Machine, etc.;
3. CNC Control Beam End Face Milling Machine is applied in working sites with sophisticated cross section parts, or Pipe/ Tube manufacture, such as Power Plant, Petrochemical, Boiler, etc. The related equipment is Welding Rotator, and Welding Manipulator, and Welding Positioner, and CNC Pipe Cutting Machine, etc.

Beam End Face Milling Machine
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CNC Control Beam End Face Milling Machine
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CNC Control Beam End Face Milling Machine
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Other series of Products We Own besides Beam End Face Milling Machine

Beam End Face Milling Machine Blogs

  • Application of Facing and Milling Center in Steel Structure Industry

    Subject of this Article:In Steel Structure Industry, workpieces of H Beam/ I Beam/ BOX Beam/ Other long length structure members need to be machined at its both sides, to get certain degree of surface planeness and gloss, prior to the subsequent next step of welding and or installation. H Beam end m Read More

  • Find the Most Applicative Workpiece Fixture in End Face Milling Machine

    Content of this Article:End Face Milling Machine is for end facing on long parts, to get end face of workpieces polished and machined, for the ease of next step welding and or assembly. Based on category of workpieces, End Face Milling Machine can be divided into two broad groups of Pipe end face mi Read More

  • A set of DX1520 CNC H Beam End Face Milling Machine was delivered to Customer by Wuxi JACK

    Subject:Application of numerical control CNC H Beam End Face Milling Machine (The other name: CNC I Beam End Face Milling Machine) sees rapid development over the past several years. This short article explores the Background/ Advantage/ Technical Issues/Prospect of CNC H Beam End Milling Machine.Or Read More

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