1) Around 50% of the machine have max. valid vertical end facing stroke within the range of 1200~ 1500mm, applicable for Steel Structure Industry, on workpieces welding BOX/ T/ I/ H Beam;
1. Higher Cost: In view of production system, special model equipment has higher manufacturing cost and longer lead time;
2. Engineering to Order: In view of supply chain management, producing Large BOX I H Beam End Face Milling Machine is this type;
3. Developing Process of Special Sized BOX I H Beam End Facing Machine: Design/ Validation/ Pilot/ Machining/ Fabrication/ Assembly/ Factory Commissioning/ Shipment/ Installation/ Commissioning;
4. Workmanship of components is vital for successful BOX I H Beam End Face Milling Machine, especially special models;
5. Wuxi JACK is good at and takes lead in industry on developing small and Large BOX I H Beam End Face Milling Machine, especially tailor made ones
a) Varied delicate design workpiece tightening unit;
b) Heavy duty precise linear guiderail;
a) High power and versatile milling head;
b) The unique feature of angular facing;
Leading capability of developing CNC Control Pipe BOX I H Beam End Face Milling Machine
3. Wuxi JACK Business Performance: Over the past decade, every year Wuxi JACK has successfully delivered several sets of heavy duty Large BOX I H Beam End Face Milling Machine for customers both in China and Overseas, the typical models DX4080 to DX6080;
Comment: In addition to below 6 videos, for more operating videos of Wuxi JACK special and large BOX I H Beam End Face Milling Machine, please visit the page of: Video of BOX I H Beam End Face Milling Machine
Short Distance Check on Large BOX Beam Facing in Wuxi JACK DX4080 Heavy duty large BOX I H Beam End Face Milling Machine
BOX Beam End Facing in Wuxi JACK DX2030 Medium Large BOX I H Beam End Face Milling Machine at Customer Site
End Facing on H Beam with Wuxi JACK CNC-DX1520 CNC Control BOX I H Beam End Face Milling Machine at Customer Facility
Wuxi JACK DX2030 Medium Large BOX I H Beam End Facing Machine Works at Customer Site, working on large BOX Beam
Wuxi JACK CNC DX1520 CNC Control BOX I H Beam End Face Milling Machine Performs H Beam End Facing at Customer Workshop
Big Size BOX Beam Facing with Wuxi JACK CNC DX3030 CNC Control BOX I H Beam End Face Milling Machine at Customer Workshop
According to sizes and cross section shape of workpieces, DX series BOX I H Beam End Facing Machine can be divided into 5 categories of:
The max. vertical end facing stroke is from 800mm to 1500mm;
The max. vertical end facing size is from 1200mm to 1500mm;
The max. vertical end facing size is from 2000mm to 6000mm;
1) Being developed for special and circular cross section shape workpieces;
2) The max. vertical end facing size is from 800mm to 3500mm;
1) Being developed for implementing both ends end face milling on, oblique and or special cross section steel structure members;
2) Composed of 2 to several sets of tailor made CNC BOX I H Beam End Facing Machine and workpiece racks.
1) Specification: The max. vertical end facing stroke is from 2000mm to 3500mm;
2) The corresponding series are from DX20xx to DX35xx;
3) Applicable Workpieces: Shown in the right hand photos, this series is for machining large size steel structure members/ Pipe/ BOX Beams, etc.;
4) Classical Models are DX20xx/ DX25xx/ DX30xx. For example: DX2040/ DX2060/ DX3030/ DX3040/ DX3050 BOX I H Beam End Face Milling Machine;
5) Operation Position: Due to large height of workpiece, operator needs to stand on motorized lifting type operating platform;
6) Hydraulic Workpiece Clamp Brackets: Still necessary for this range of BOX I H Beam End Face Milling Machine.
Applicable Valid Cross Section Height of Workpiece | 2000 ~ 3500 mm | |
Horizontal End Facing Speed | 150 ~ 800 mm/min. | Variable Frequency Drive |
Idle Speed of Milling Carriage in Horizontal and Vertical Way | 1200 mm/min. | Fixed Velocity |
Vertical End Facing Speed | 150 ~ 800 mm/min. | Variable Frequency Drive |
Milling Head Horizontal Drive Motor of BOX I H Beam End Face Milling Machine | 3 kW | Variable frequnecy motor |
Milling Head Vertical Drive Motor | 4 kW | |
Guide of Milling Head in Horizontal and Vertical Way | Heavy duty Precise Linear Guiderail, assembled onto mechanical base bed and column | |
Power of Milling Head in BOX I H Beam End Face Milling Machine | 7.5 kW | Made in China |
Hydraulic Drive Workpiece Securing Unit | 1 Group | According to Specific Cross Section of Workpieces |
1) The widest selected product series, accounting for over 90%, especially in Steel Structure industry;
2) Typical workpieces are welding BOX/ I /H Beam;
3) Classical models are DX0820 /DX1015 / DX1215 /DX1416 / DX1530 BOX I H Beam End Facing Machine;
4) Workpiece Clamp is Must: Due to workpiece small size and light weight, its fixture is necessary for satisfactory stable end face milling. For detail, please check blog “Find the Most Applicative Workpiece Fixture in BOX I H Beam End Face Milling Machine”.
Applicable Max. Valid Cross Section Height of Workpiece | 800 ~ 1,500 mm | |
Horizontal End Facing Speed | 150 ~ 800 mm/min. | Variable Frequency Drive |
Idle Speed of Milling Carriage in Horizontal and Vertical Way | 1200 mm/min. | Fixed Velocity |
Vertical End Facing Speed | 150 ~ 800 mm/min. | Variable Frequency Drive |
Milling Head Horizontal Drive Motor | 2.2 kW | Variable frequnecy motor |
Milling Head Vertical Drive Motor of BOX I H Beam End Face Milling Machine | 3 kW | |
Guide of Milling Head in Horizontal and Vertical Way | Heavy duty Precise Linear Guiderail, assembled onto mechanical base bed and column | |
Power of Milling Head in BOX I H Beam End Face Milling Machine | 7.5 kW | Made in China |
Hydraulic Drive Workpiece Securing Unit | 1 Group | According to Specific Cross Section of Workpieces |
1) Specification: The max. vertical end facing stroke is from 4000mm to 6000mm;
2) The Corresponding Series is from DX40xx to DX60xx;
3) Wuxi JACK Position: Only very small percentage of company has capability on developing heavy duty large BOX I H Beam End Facing Machine. Wuxi JACK is leading one;
4) Classical Models: DX4080/ DX4060/ DX5080 / DX6080;
5) Safe Operation: Due to large size and heavy weight of both machine and workpiece, installation/ operation/ maintenance of heavy duty large BOX I H Beam End Face Milling Machine all need special attention;
6) Milling Head Power: Powerful 7.5kW / 9.3kW / 11kW;
7) Workpiece Racks: Because of sufficient heavy weight workpieces, hydraulic clamp unit is not necessary. Customers prepare on workpiece loading platform, shown in left hand photos.
Applicable Valid Cross Section Height of Workpiece | 4,000 ~ 6,000 mm | |
Horizontal End Facing Speed | 150 ~ 800 mm/min. | Variable Frequency Drive |
Idle Speed of Milling Carriage in Horizontal and Vertical Way | 1200 mm/min. | Fixed Velocity |
Vertical End Facing Speed of BOX I H Beam End Face Milling Machine | 150 ~ 800 mm/min. | Variable Frequency Drive |
Milling Head Horizontal Drive Motor | 4 kW | Variable frequnecy motor |
Milling Head Vertical Drive Motor in BOX I H Beam End Face Milling Machine | 5.5 kW | |
Guide of Milling Carriage in Horizontal and Vertical Direction | Heavy duty Precise Linear Guiderail, assembled onto mechanical base bed and column | |
Power of Milling Head | 7.5 / 9.3/ 11 kW | Made in China |
1) Unique Capability: By means of advanced numerical control, this range of BOX I H Beam End Facing Machine can easily carry out machining on working parts with any cross section outline, not confined to regular H/ I/ Square/ Rectangular;
2) Specification: Driven with servo motor, the CNC control Pipe BOX I H Beam End Face Milling Machine is applied in light to medium duty, the recommended max. milling height is 3500mm;
3) Classical Models: CNC-DX1215/ CNC-DX1520/ CNC-DX3030/ CNC-DX3535/ CNC Pipe BOX I H Beam End Face Milling Machine.
Controller of CNC Pipe BOX I H Beam End Face Milling Machine | Beijing STARTFIRE SF 2100C Shanghai FANGLING F 2300/2400/2500 | |
Applicable Valid Cross Section Height of Workpiece | 800 ~ 3500 mm | |
Horizontal End Facing Speed | 100 ~ 800 mm/min. | CNC Control |
Idle Speed of Milling Carriage in Horizontal and Vertical Way | 1400 mm/min. | Fixed Velocity |
Vertical End Facing Speed of CNC BOX I H Beam End Face Milling Machine | 100 ~ 800 mm/min. | CNC Control |
Milling Head Horizontal Drive Motor | 1.5 kW | Servo motor |
Milling Head Vertical Drive Motor of CNC BOX I H Beam End Face Milling Machine | 2 kW | Servo motor |
Guide of Milling Head in Horizontal and Vertical Way | Heavy duty Precise Linear Guiderail, assembled onto mechanical base bed and column | |
Power of Milling Head | 7.5 kW, Made in China | |
Hydraulic Drive Workpiece Securing Unit | 1 Group, According to Specific Cross Section of Workpieces |
1. Composition: Shown in the lefthand photo, this refers to:
1) Complex of 2 to several sets of CNC BOX I H Beam End Face Milling Machine;
2) Tailor made workpiece loading and securing system;
3) Tailor made turning tables;
2. Purpose is for fulfilling high speed machining on sophisticated structure members, in varying cross section, and other special requirements;
3. Business Case: “Welding Structure Milling and Facing Center DX1540” .
This is EOL (End of Line) machining equipment applied in various Steel Structure Facilities, especially:
1) I H Beam Production Line;
2) BOX Beam Production Line;
3) T Beam Production Line;
4) Individual equipment of I H Beam Fabrication Machine;
1) See more wider ranges of application industries: Machine Tool Works, Shipbuilding, Port Machinery, Bridge Construction, etc.;
2) The often worked together equipment are Edge Milling Machine, and Edge Rounding Machine, and Stiffener Plate Element Straightening Machine, and Automatic Girder Longitudinal Welding Machine, etc.;
1) This is applied in working sites with sophisticated cross section parts, or Pipe/ Tube manufacture, such as Power Plant, Petrochemical, Boiler, etc.;
2) The related equipment is Welding Rotator, and Welding Manipulator, and Welding Positioner, and CNC Pipe Cutting Machine, etc.