Bridge Construction Use GFXBJ-23 Four Heads Edge Milling Machine
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Bridge Construction Use GFXBJ-23 Four Heads Edge Milling Machine

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A. Application of GFXBJ-23 Heavy duty Large Edge Milling Machine:

1. This set of large size End Milling Machine is developed specifically by Wuxi JACK for large construction site in Bridge Industry;

2. Besides, this Heavy duty Edge Milling Machine is also one of the core equipment for construction on a world famous overseas bay bridge contracted by a renowned Chinese Port Machinery Group;

3. This large size Special Edge Milling Machine is for making welding groove on super large steel plates, on up straight and lower edges of workpieces;

4. Types of Welding Grooves made with GFXBJ-23 Large Size Edge Milling Machine: (Fig.1)

Fig1 Edge Milling Machine

5. The Max. Size of Steel Plate Available for being Edge Grooved in GFXBJ-23 Large Scale Edge Milling Machine:

1) Length of steel plate is up to 23,000 mm;

2) Width of steel plate is up to 4,000 mm;

3) Thickness of steel plate is up to 100mm;

4) Weight of steel plate is up to 72.22 Ton;

6. Summing up, this is a set of super Large Plate Edge Milling Machine, which has capability beyond ordinary size and structure End Milling Machine.


B. The Specialty of GFXBJ-23 Large Steel Plate Edge Milling Machine:

1. This GFXBJ-23 Heavy duty Edge Milling Machine is one of the ever largest and most sophisticated products in the family of XBJ series Edge Milling Machine we make up to now; Taking a panorama view on it as shown in the attached first pictures, this Large Edge Milling Machine looks like a dragon sitting on the floor;

2. The on site installation of GFXBJ-23 Heavy duty Large Edge Milling Machine at customer facility: (Fig.2)

Fig2 Heavy duty Large Edge Milling Machine 68A- 微信图片_20211025090952

3. Compared with ordinary End Milling Machine, the specialty of this GFXBJ-23 Large Size Edge Milling Machine include:

1) Quantity of milling head: There are totally 5 pieces of milling units in one set of the GFXBJ-23 Large Size Edge Milling Machine, compared with 1 or 2 sets in ordinary End Milling Machine;

2) Power of milling head: 4 sets of milling head in GFXBJ-23 Large Plate Edge Milling Machine is 11kW, compared with 7.5kW in ordinary End Milling Machine;

3) Milling Angle of milling head: The milling angle of each milling head in GFXBJ-23 Large Steel Plate Edge Milling Machine is 0°~ 85°, compared with 0°~ 45° in ordinary End Milling Machine;

4) Structure: The structure of GFXBJ-23 Heavy duty Large Edge Milling Machine is completely different from ordinary End Milling Machine, as you can find from attached photo and below design sketch:

Design sketch of GFXBJ-23 super large heavy duty Special Edge Milling Machine: (Fig.3)

Fig3 Heavy duty Large Edge Milling Machine 82- 微信图片_20211025125127

5) Overall Dimension: The overall dimension of GFXBJ-23 Large Scale Edge Milling Machine is around 2 times that of ordinary SXBJ-18 End Milling Machine.



C. Special Structure of GFXBJ-23 Heavy duty Large Edge Milling Machine:

1. This is what distinguishes this GFXBJ-23 Large Size Edge Milling Machine from ordinary End Milling Machine:

2. The standing gantries of GFXBJ-23 Heavy duty Large Edge Milling Machine: (Fig.4)

Fig4 Heavy duty Large Edge Milling Machine 69- 微信图片_20211025091023

3. As can be found from the above photo, there are two sets of longitudinal stationary gantry standing at both ends of the Large Plate Edge Milling Machine, serving as hanging racks for the long lengthways pressing beam;

4. Before edge milling operation of the Large Size Edge Milling Machine, the pressing beam responsible for lengthways large plate edge milling is hung on the Large Edge Milling Machine gantries, which can be moved backward under the drive of hydraulic cylinders, leaving space for workpiece loading into the Large Edge Milling Machine;

5. The workpiece is hoisted onto loading rack and worktable of the Large Plate Edge Milling Machine by means of the overhead traveling crane;

6. Then the pressing beam can be moved back to its original place just above the Large Scale Edge Milling Machine worktable, for carrying out large plate beveling.



D. Main Units of the GFXBJ-23 Heavy duty Large Special Edge Milling Machine:

1. The GFXBJ-23 Heavy duty Edge Milling Machine is composed of:

1) 4 groups of milling heads and its moving carriages;

2) Guiderails and its safeguarding unit;

3) Mechanical feeding system of the Large Scale Edge Milling Machine;

4) Hydraulic system, hydraulic uplifting loading and unloading unit into and out of the Heavy duty Edge Milling Machine;

5) Automatic scrap disposing unit during running of the Large Size Edge Milling Machine;

6) Conveyor and its rack;

7) Electric control system of the Large Edge Milling Machine;

2. Guideways are heavy loading linear guiderails, with great loading capacity and high precision of guiding, fitting for this GFXBJ-23 Large Plate Edge Milling Machine;

3. The 4 sets of milling heads adopted in this Large Edge Milling Machine:

1) 11kW MU-9S model;

2) It is transmitted with precision gear, with strong points of reasonable structure, reliable performance, wide speed range, high rigidity, low noise, high efficiency, and convenient operation, specifically suitable for Heavy duty Large Edge Milling Machine;

3) Its spindle revolution is adjustable within the scope of 9 grades among 65~ 715 rpm, catering for operation of the Heavy duty Edge Milling Machine.



E. Technical Parameters of GFXBJ-23 Heavy duty Large Edge Milling Machine:

Below are technical parameters for this Super Large Beam Hanging GFXBJ-23 Four Heads Edge Milling Machine:

Model

Technical parameter

Bridge Construction Use GFXBJ-23 Four Heads

Large Heavy duty Edge Milling Machine

Max. Plate Edge Milling Length

23,000 mm

Max. Plate Width

4,000 mm

Power and rpm of Milling Head

11 kW, 715 rpm

Spindle rpm of Edge Milling Head

65 ~ 715 r/min.,   9 grades by handwheel

Moving Stroke of Pressing Beam

1,200 mm

Hydraulic Power Motor

7.5 kW

Taper Hole of Milling Spindle End

ISO 50(7:24)

Spindle Stroke

100 mm

Milling Head Quantity

4 sets

Plate thickness for Sheet Metal chamfering

6∼100 mm

Milling Angle of Top Milling unit

0° to +85°

Milling Angle of Down Milling unit

-45° to 0°

Edge Milling Speed

300∼3000 mm/min. Stepless controlled with Inverter

High Speed of Idle

4000 mm/min.

Applicable Diameter of Facer Plate

D=Ø125 ~ Ø320mm   (Ø315mm For delivery)

Quantity of Hydraulic Jacks

42 pieces



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