PHJ18 Multi-Function H Beam Welding Machine for Beam Production

The attached is a set of PHJ18 model 3 in 1 H Beam Fabrication Machine (3 in 1 T Beam Welding Machine) at a Chinese customer site ready to be put into use.

A. Outline on PHJ18 Fit Up Full H Beam Fabrication Machine:

1. Origin and Specifications of PHJ18 Model 3 in 1 H Beam Assembly Weld Straighten Integrated Machine:

1) PHJ18 H Beam Fabrication Machine is supplement on PHJ15 for making larger workpieces of welding H Beam and T Beam;

2) The models share similar structure, but have 300mm height difference both in machine dimension and workpiece size;

2. Application of PHJ18 Model 3 in 1 H Beam Assembly Weld Straighten Integrated Machine:

1) PHJ18 Pull Through H Beam Welder (Automatic T Beam Welding Machine) is suitable for producing light and medium duty welding H Beam and T Beam of weight less than 8 Ton;

2) The finished fabricated welding seam on produced H Beam out of the PHJ18 H Beam Fabrication Machine has size less than 12mm --- This is the threshold for dividing between heavy duty and medium and light duty H Beam. The former should be manufactured with heavy duty H Beam Production Line;

3. Huge Variable Labor Cost Saving of PHJ18 Model 3 in 1 H T Beam Welding Machine for Customers: 

1) With the introduction of PHJ series (Including PHJ18) H Beam Assembly Weld Straighten Machine, the original 6 operators necessary for making H Beam:

---2 Operators for running Z15/18/20 models H Beam Assembly Machine;

--- 2 Operators for running LHC/LHA/LHT series H Beam Submerged Arc Welding Machine;

--- 1 Operator for running HYJ/YTJ series H Beam Straightening Machine;

--- 1 Operator for supporting on inter-station transshipment

2) Now reduced to one veteran staff and a part time assistant;

3) In this sense, PHJ series 3 in 1 H Beam Assembly Weld Straighten Integrated Machine is a revolutionary product for in steel structure industry.

B. Technical Illustration of PHJ18 Model 3 in 1 H Beam Fabrication Machine:

1. Operating Station of 3 in 1 H T Beam Welding Machine Pull Through H Beam Welder: 

1) As can be checked from attached picture, the control board/ pump station, and SAW power supply  are located alongside main body of the H Beam Fabrication Machine, leaving an aisle for passing through workpieces; 

2) The SAW power supply has red color, it should be Lincoln DC-1000 on this H Beam Fabrication Machine and T Beam Welding Machine;

3) This constructs a working zone for the Integrated function H Beam Fabrication Machine;

2. Front View on 3 in 1 H Beam Fabrication Machine:

1) The 1^st photo was taken at front of the front side 3 in 1 H T Beam Welding Machine, which has same orientation as that of the 4^th photo;

2) The 4^th photo is the dedicated assembling area for PHJ series H Beam Assembly Weld Straighten Machine at Wuxi JACK;

3) The 2 photos display workpiece going out side of the H Beam Fabrication Machine, which is the straightening unit;

3. Assembly and Straightening Zones of 3 in 1 H T Beam Welding Machine:

1) The 2^nd picture was taken at sub-assembling area of Wuxi JACK;

2) There are several sets of base bed going under assembling here;

3) Base bed is the central working area in a set of PHJ series 3 in 1 H Beam Assembly Weld Straighten Integrated Machine, which integrates assembling/ welding/ straightening units of the Pull Through H Beam Welder;

4) As can be seen from the photo, assembling and straightening has the same set of motor for drive and transmission, which are connected together in phase with chains and sprockets at left external side of the base bed;

5) PHJ series 3 in 1 H Beam Fabrication Machine (T Beam Welding Machine) has its main driving and transmission system installed at outlet side of main body (Straightening side);

4. Commissioning on 3 in 1 H Beam Assembly Weld Straighten Integrated Machine:

1) The 3^rd photo was taken at commissioning area of Wuxi JACK;

2) A set of assembled and painted PHJ18 Pull Through H Beam Welder (3 in 1 H T Beam Welding Machine) was making a set of T Beam;

3) This photo was taken at the back side, or assembling side of the H Beam Fabrication Machine;

5. Packing on 3 in 1 H Beam Assembly Weld Straighten Integrated Machine:

1) The 5^th photo records packing process for a set of exported Wuxi JACK 3 in 1 H Beam Fabrication Machine;

2) For a set of PHJ series (PHJ15/ PHJ18 / PHJ20 model) 3 in 1 H Beam Fabrication Machine (Automatic T Beam Welding Machine), a container of 40GP is fine for package and shipment.

Finished output from 3 in 1 H T Beam Welding Machine: (Fig.1)

3. Technical Parameters of PHJ18 Pull Through H Beam Welder 3 in 1 H T Beam Welding Machine:

Below are technical specifications of this PHJ18 model 3 in 1 H Beam Fabrication Machine (Pull Through H Beam Welder):