High Quality And Efficient SAW Automatic Welding Center for Tank Industry
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High Quality And Efficient SAW Automatic Welding Center for Tank Industry

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The welding center of this section is a forceful and powerful type compared with the previous one. It is for welding large diameter carbon steel and or stainless steel vessels/ tanks.

 

Technical specialties of this SAW automatic welding center:

    1. This welding integrated station is for welding workpiece of diameter scope Φ1000~4500mm, thickness

       16~80mm, material of carbon steel and or stainless steel, which is often seen in tank industry;

    2. This welding integrated system has main units of:

     1) One set of LHZ5050 travelling and column revolving welding manipulator;

     2) Four sets of HLK 80Ton Bolt-adjustable welding rotator, with the function of hydraulic lifting;

     3) One set of ESAB LAF1601 SAW (Submerged arc welding) together with 15m length cables;

     4) Two pieces of welding head for switching between SAW and Strip cladding in this welding complex: A6S

        Arcmaster (twin wire dia. 3mm, ratio 156:1) for SAW, and 30-100mm A6 for Strip cladding;

    5) Welding Supporting unit of this high quality welding center:

         - Control panel PEK with motorized support 300x300mm; A6 cable and PEK 5m

         - Welding seam auto tracking device GMH

         - Cassette for welding wire - 30kg, 2 sets

         - Welding wire straightening unit A6

         - Complect TWIN 2x3mm,

         - Flux hopper   10L

         - Welding torch for twin arc

         - FEED ROLLER twin (2*3.0mm)

         - Laser point and lamp for welding seam

         - Flux nozzle for A6 strip head

        - Strip belt reel

    3. Working mode of this automatic weld center:

     1) As can be seen from attached pictures, with each set of the welding rotator, a segment of workpiece can be

       welded separately by means of the LHZ5050 travelling welding manipulator;

     2) This advanced welding center can also join the individual workpieces into an integrated longer tanks or

       vessels;

    3) The hydraulic lifting function of the welding rotator is for the above-mentioned joint task --- With this 

       capability, height of the two workpieces can be manipulated precisely to the perfect same levelness;

    4. Control and Operation of this Weld Complex in the form of Weld Center:

     1) As can be seen from the attached pictures, all the equipment of this efficient welding center--- The LHZ5050 

       Welding manipulator, the 4 sets of bolt-adjusting welding rotators, can be controlled either individually, or

      integrally as a whole. This gives more flexibility to this automatic weld center;

     2) There is control board and operating panel equipped with each set of the equipment. To have compact size

       and save space as well as get proper height for operators to operate, control board of each set of welding 

       rotator is put just above its hydraulic unit;

     5. As wrap up, below is technical parameters of this automatic welding center:

No.

Parameters

Value

Note

1

Boom   vertical stroke

4000mm


2

Boom   horizontal stroke

5000mm


3

Welding   work piece diameter

1000~4500mm


4

Boom   horizontal speed

120~1200mm/min


5

Adjustment   of boom horizontal speed

VFD


6

Boom   horizontal speed

1000mm/min

Constant

7

Boom   horizontal travel transmission

gear and rack


8

Boom   vertical travel transmission

chain and sprocket


9

Cross-slides   stroke

Vertical & horizontal 300mm

ESAB

10

Welding power

LAF1601

ESAB

11

Welding feeder

A6S twin wire ratio 156:1

ESAB

12

Welding control panel

 PEH type

ESAB

13

Welding seam auto tracking device

 GMH type

ESAB

14

Saddle for worker

 One set


15

Video camera

 One set


16

Flux recovery unit

 One set

China made

17

Machine   type

Trolley and turning column


 


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WUXI JACK TECHNOLOGY CO., LTD
0510-83297829
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