Subject of This Blog on Welding Rotating Roller Support:
1) Importance of the Equipment: Pipe Welding Rotator has extensive application in the field of barrel fabrication. There exist large variety of Welding Rotating Table, which differs from each other on the aspects of Structure/ Loading Tonnage/ Technical Features;
2) Significance of Proper Choice: Correspondingly, when customer select on specific design of Welding Pipe Rotator, proper choice matters most on the Total budget/ Performance/ Service Life of the Welding Rotating Table;
3) Topics on Welding Roller Rotator in this Blog:
Usage/ Nomination/ Strong Points/ Category of Welding Pipe Rotator;
Self Adjusting Pipe Welding Rotator;
Leadscrew Adjusting Welding Rotating Table;
Bolt Adjusting Welding Roller Rotator;
Some Special Made Welding Pipe Rotator;
Summary on Wuxi JACK Pipe Welding Rotator
A. Usage/ Nomination/ Strong Points/ Category of Welding Pipe Rotator:
1. What can Pipe Welding Rotator do for Customers?
1) Function: As its name suggests, Pipe Welding Rotator is applied for fabricating pipe and other cylindrical working parts, covering all process steps of welding/ assembling/ painting/ testing, etc.;
2) Inseparable: Conversely, the manufacture on pipe workpieces can not be fulfilled without the support from Welding Pipe Rotator;
3) Working Principle of the Welding Roller Rotator:
a) Welding Pipe Rotator refers to the equipment that drives circular simple weldments into rotation, utilizing friction force generated between the weldment and Welding Roller Rotator;
b) By means of revolving its Rotating Roller Support, workpieces can be changed its orientation continuously in controllable manner, so as to acquire expected production target;
4) A piece of heavy tank being laid on Wuxi JACK HLK800 (800 Ton loading capacity) Pipe Welding Rotator: (Fig.1)
2. Nomination on Welding Rotating Roller Support:
1) Nominations: In English language, there are numerous phrases describing this widely applied Welding Pipe Rotator: Welding Rotating Table/ Welding Roller Rotator/ Pipe Welding Rotator/ Welding Rotating Roller Support... All denoting its structure and working features;
2) A batch of Wuxi JACK HGZ80 (80 Ton loading capacity) Self Adjusting Pipe Welding Rotator in production: (Fig.2)
3. Strong Points of Welding Rotating Table:
In the field of vessel fabrication, these Welding Roller Rotator got widely application, benefitting from its positive features of:
1) Simple structure and compact size;
2) Easy operation and maintenance;
3) Convenient transportation and fixation;
4) Low period cost of equipment purchase;
5) Low variable cost of daily running and service;
6) Full line of category and loading capacity, from several hundred kilograms up to 2,000 tons;
4. General Classification on Welding Roller Rotator:
Based on structure and way of adjusting on center span of Welding Roller Rotator, these Pipe Welding Rotator can be divided into 4 general types of:
1) Self Adjusting Pipe Welding Rotator;
2) Leadscrew Adjusting Welding Rotating Table;
3) Bolt Adjusting Welding Roller Rotator;
4) Special Made Welding Pipe Rotator.
B. Self Adjusting Pipe Welding Rotator:
1. What is Self Adjusting Pipe Welding Rotator?
1) Way of Adjusting: Getting clue from its nomination, self adjusting Welding Pipe Rotator accommodates varying diameters of working parts, by means of automatically swinging its 2 pairs of symmetric assembled Welding Roller Rotator;
2) Operation: In this way, you can say that self adjusting Welding Pipe Rotator has the simplest operation, by just laying workpieces onto its Rotating Roller Support;
3) Design sketch on HGZ series Self Adjusting Pipe Welding Rotator: (Fig.3)
2. Structure Feature of Self Adjusting Pipe Welding Rotator:
1) The most conspicuous uniqueness of Self Adjusting Welding Rotating Table lies in its quantity of Welding Roller Rotator: There are 4 pieces in one set of the Rotating Roller Support, instead of two pieces / each set in leadscrew adjusting and bolt adjusting Pipe Welding Rotator;
2) Batch production on Wuxi JACK Self Adjusting Pipe Welding Rotator: (Fig.4)
3. Technical Specifications of Self Adjusting Pipe Welding Rotator:
1) Loading Capacity: Self Adjusting Welding Rotating Roller Support can be defined as medium duty product. The conventional loading capacity ranges from 5 Ton to 250 Ton;
2) Fitting Use: It is suitable for batch welding on workpieces with different diameters, very highly efficient;
3) Characteristic: In Self Adjusting Pipe Welding Rotator, mechanical transmission noise is low, and workpiece rotation is stable, keeping revolving linear speed within adjustable range of 100 ~ 1000 mm/min.
C. Leadscrew Adjusting Welding Rotating Table:
1. What is Leadscrew Adjusting Welding Rotating Table?
1) Definition: Based on diameter of workpiece, the center span of Welding Roller Rotator is adjusted by means of continuously turning leadscrew:
2) Design sketch on HGK series Leadscrew Adjusting Welding Rotating Table: (Fig.5)
2. Working Features of Leadscrew Adjusting Welding Rotating Table:
1) Constitution: The Welding Pipe Rotator consists of one set of driving Welding Rotating Table which is equipped with driving motor, and one or several sets of idler Welding Rotating Table without motor;
2) Welding Roller Rotator: In this Pipe Welding Rotator are made of an inner iron core and an outer rubber structure, which is durable and no vibration during use;
3) Operation: The driving Welding Rotating Table is synchronously controlled with speed regulating motor through A.C. inverter, realizing continuous speed change during revolving of the Welding Roller Rotator;
4) HGK2 (2 Ton loading capacity) Leadscrew Adjusting Welding Rotating Table: (Fig.6)
3. Technical Specifications of Leadscrew Adjusting Welding Rotating Table:
1) It is suitable for processing cylinders of different diameters;
2) Leadscrew Adjusting Welding Pipe Rotator belongs to delicate style, with loading capacity from 2 ton up to 60 Ton.
D. Bolt Adjusting Welding Roller Rotator:
1. What is Bolt Adjusting Welding Roller Rotator?
1) Definition: Bolt Adjusting Welding Pipe Rotator is a Rotating Roller Support driving weldment into rotation, by means of friction force generated between Welding Roller Rotator and the weldment;
2) Way of Adjustment: As its name implicates, center span of the Welding Roller Rotator is managed by means of fitting securing bolts into different shift positions, based on diameter of the weldment;
3) Design sketch on Bolt Adjusting Welding Roller Rotator: (Fig.7)
2. Working Natures of Bolt Adjusting Welding Roller Rotator:
1) Composition: Same as HGK series leadscrew adjusting Pipe Welding Rotator, the HLK series Bolt Adjusting Pipe Welding Rotator also consists of driving and driven Welding Rotating Table;
2) Rotation: Driving Welding Rotating Table adopts variable frequency speed regulating motor (A.C. Inverter); The follower Welding Rotating Table is dragged with friction force, which in turn driving weldment into rotation;
3) Operation: Adjustment on center span of Welding Roller Rotator in each set of the Welding Pipe Rotator is completed manually, using positioning bolts for securing the Pipe Welding Rotator;
4) Wuxi JACK HLK80 (80Ton loading capacity) Bolt Adjusting Welding Roller Rotator: (Fig.8)
3. Technical Specifications of Bolt Adjusting Welding Roller Rotator:
1) Loading Tonnage: Bolt Adjusting Welding Roller Rotator belongs to heavy duty Pipe Welding Rotator, with its loading capacity from 2 ton up to 2,000 ton;
2) Applicating Field: It is suitable on processing working pieces with constant diameters and heavy weight.
E. Some Special Made Welding Pipe Rotator:
1. Position and Importance of Special Made Welding Pipe Rotator:
1) Special Made Welding Pipe Rotator works as supplement on conventional Welding Rotating Table listed above;
2) By means of redesign/ adjustment/ modification on existing products of Welding Roller Rotator, the rejuvenated Pipe Welding Rotator can meet further requirement from customers;
2. Example Cases of Special Made Welding Pipe Rotator:
Below is a set of Wuxi JACK special designed, moving style hydraulic lifting Special Made Welding Pipe Rotator: (Fig.9)
F. Summary on Pipe Welding Rotator:
1. Wuxi JACK has rich experience and advanced technical strength in developing a variety of Welding Pipe Rotator;
2. We implement complete quality assurance system, to maintain top grade quality of the Welding Rotating Roller Support, conducting lots of tests before leaving the factory, to ensure superior quality;
3. Wuxi JACK delivered Pipe Welding Rotator not only have a broad loading capacity, but also have strong endurance. If you are interested on the Welding Rotating Table business, you can consider using our cost effective and superior products of Welding Roller Rotator.
