Small Model DX08xx Steel Beam End Face Milling Machine

A. Specification of DX08xx Models Small Steel Beam End Milling Machine:

1) Specifications: Shown in the attached photos, DX08xx is the smallest models of DX series H Beam End Face Milling Machine, with the max. milling stroke height of 800mm. For smaller height of workpieces, which approaches steel plate instead of steel Beam, the workpiece is more applicable to be processed in XBJ series Edge Milling Machine;

2) The total height of DX08xx models machine is not up to height of an adult female operator, around 1,500mm;

3) The typical models are DX0812/ DX0815/ DX0820, which corresponds with end face width of 1200mm/ 1500mm/ 2000mm respectively;

4) In all, overall dimension of DX08xx models machine is very compact compared with that of other models, which is convenient for storage and transportation;

5) Typical workpieces of DX08xx models Small Steel Structure End Milling Machine are small Beams/ section steels/ mechanical components/ thick steel plates:

A piece of 100mm thick steel plate, being end milled in Wuxi JACK DX0812 model machine: (Fig.1)

B. Application and Strong Points of DX08xx Steel Structure End Face Milling Machine:

1. Function: Such small size machine has large processing range, and can be applied as versatile general purpose machining equipment, for polishing on end face of metal components, such as casting/ steel parts Channels/ U steel/ U bar/ Box Iron/ Small tubes…, etc.;

2. Applied Industry: To be specific, in railway Steel Structure/ Machinery Plant/ Stadium Construction /Machinery Plant/ Machinery Manufacturing Mold Industry/ Mold Base Frame production, such small size machine often sees its position;

3. Process Technology: This DX08xx small size Steel Beam End Milling Machine can implement milling on workpiece plane, chamfering trapezoidal surface and T slot. Equipped with hydraulic, electric or other types of workpieces securing fixture, both ends of long parts can be milled/ drilled/ special surface machined;

4. Strong Points of DX08xx Models Small Steel Beam End Milling Machine:

Equipped with 7.5kW spindle revolution adjustable milling head, the DX08xx models machine has strong points of:

1) Capability on Multifunction use: Powerful and flexible milling force, together with high precision machining finished surface, which can meet the demand on various machining requirement on mechanical metal parts;

2) Operation: Friendly and simple use; Low running noise; Continuous adjustable end facing speed because of A.C. inverter;

3) Daily service: High rigidity durable machine body, easy maintenance;

In all, the entire set of DX08xx Small Steel Beam End Milling Machine is a kind of ideal equipment for machining in Machinery Industry.

C. Technical View on DX08xx Small Steel Structure End Milling Machine:

With decrease on end face milling stroke and machine size, what is special and common ground of this DX08xx models machine, compared with other larger models? --- For such small vertical stroke, there are some technical features with DX08xx series light duty machine:

1. Upright Column and Vertical Stroke Movement in Small Steel Beam End Milling Machine:

1) Structure: Column is straight square column, as shown in the attached photos, instead of the varying section size column in larger models of machine:

2) Upright column of Wuxi JACK DX0815 model machine: (Fig.2)

3) Vertical Stroke Adjustment: There is a handwheel at the top of machine column--- Yes, due to such small stroke, sometimes customers ask for hand turning elevation of the milling head; On the other hand, of course, it can be still made with motor drive as usual, as is shown in the attached photos:

4) Handwheel at the top of upright column, in Wuxi JACK DX0820 model Small Steel Beam End Milling Machine: (Fig.3)

2. Most of machining jobs are performed in horizontal direction--- In this respect, the DX08xx models has certain similarity or function overlap with XBJ series Edge Milling Machine, as mentioned previously;

3. Workpiece Fixation into DX08xx Small Steel Structure End Milling Machine:

1) Potential Risk: The workpiece to be end faced with DX08xx models machine usually are small and light weight ones; While end face milling process has certain degree of slight vibration involved;

2) Types of Fixtures: So, firmly and reliable secure of the workpiece during work is a critical issue. This can be made with two ways:

a) Either special designed workpiece fixture to be used, such as screw tightening type fixture;

b) Or use a dedicated worktable for placement and clamping of the small and light workpiece, as shown in the attached photo: We can see there is a set of worktable for disposal of the workpiece right next to the small size machine:

Worktable alongside Wuxi JACK DX0815 model Small Steel Structure End Milling Machine: (Fig.4)

4. Workpiece Section Shape of DX08xx Small Steel Structure End Face Milling Machine:

1) Cross section of workpiece performed with end face milling here is usually flat, similar to workpieces of Edge Milling machine;

2) So, most of the times during work of the DX08xx models machine, the milling head moves along horizontal direction, instead of up and down;

5. Height of Machine Bed: With such small vertical stroke, the height of DX08xx models machine bed is still 500mm, same as other “conventional” models: This is considered out of sufficient stiffness and strength of the entire set of machine;

6. Common Ground: The entire mechanical structure, especially base bed and working principle/ control system/ milling head of DX08xx models small Steel Structure End Face Milling Machine are same as other larger models.

D. Technical Parameters of DX08xx Small Steel Beam End Milling Machine: