Universal XBJ-9 Single Milling Head Plate Edge Milling Machine
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Universal XBJ-9 Single Milling Head Plate Edge Milling Machine

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A. Specialty, Working Principle and Application of Wuxi JACK XBJ Series Universal Plate Edge Milling Machine:

1. Specialty: Edge Milling Machine is one of the knockout and advantageous products of our company. This product family delivered from Wuxi JACK is in leading position in the industry and market for many years, involving design, production and delivery;

2. Working Principle of XBJ Universal Plate Edge Milling Equipment:

1) Plate Beveling Machine utilizes theory of high speed milling delivered with facer blade, producing various type of welding groove in high precision, on edges of workpiece metal plate;

2) The bevels from Edge Beveling Machine include Straight edge/ Slant edge/ U shape, etc., as shown in below sketch: (Fig.1)

Fig1 Edge Milling Machine

3) The materials of metal plate that can be edge beveled in this Edge Beveling Machine include medium and low carbon steel, stainless steel, Al. etc.;

4) Samples of edge milled carbon steel plate from Wuxi JACK Edge Chamfering Machine: (Fig.2)

Fig2 Edge Milling Machine 103 IMG_20220104_130026

3. Application of XBJ Series Universal Plate Edge Beveling Machine:

1)Edge Milling Machine belongs to general purpose equipment. Across manufacturing industries, where there exists consumption of metal plate, especially steel plate to be used for producing final product, for which welding is a requisite process step, there exist demand on this general purpose Edge Milling Machine;

2) For example, facilities of Boiler, Pressure Vessel, Petroleum, Electric Power, etc. Depending on size of workpiece, each model of the Edge Milling Equipment has its niche market.



B. Classification of XBJ Series Universal Plate Beveling Machine:

Depending on characteristics of steel plate and application scenario, there are several types of Universal Plate Edge Chamfering Machine of different structure for customers selection:

1. Gantry Beam Structure Edge Milling Machine:

1) This group of Edge Milling Equipment is for making welding grooves on medium size steel plates in medium speed;

2) The scopes of the steel plates sizes are: Thickness from 6mm ~ 60mm, length from 3m to 18m in general;

3) The edge milling working speed is adjusted with inverter;

4) The XBJ-9 single head Edge Milling Machine belongs to this category. It is a medium sized Sheet Metal Edge Milling Machine, with 9m effective working stroke. In other words, available for machining on steel plates with Max. 9m length;

5) This kind of Plate Beveling Machine, due to its widest application applicable for variety of applications, is named as “Universal Plate Edge Milling Machine”;

2. Large scale Plate Traveling type Edge Milling Machine: (Fig.3)

Fig3 Edge Milling Machine

1) Equipped with super power 55kW milling head, this type of plate moving type Edge Milling Machine has very high edge milling speed: Around 3~4 times that of the first type Edge Milling Machine;

2) Such large scale Edge Beveling Machine is used for Oil and Pipeline Production site;

3. Trolley type Plate Edge Chamfering Machine, or Portable Plate Beveling Machine:

This kind of compact Edge Milling Equipment aims at steel plates with small size and small thickness, for making chamfering in medium speed;

4. Mechanical Type Hobbing Cutter Shearing Machine: (Fig.4)

Fig4 Hobbing Cutter

Utilizing roller shear, such Hobbing Cutter can make grooves on narrow plate with high efficiency.



C. Capability of XBJ-9 Universal Plate Edge Milling Machine:

1) This model of Edge Milling Equipment has one set of 7.5kW milling head and its moving carriage, performing plate edge milling task along the longest valid stroke of 9m on metal plates;

2) Edge milling carriage which moves along the machine bed, or edge of steel plate, for carrying out edge milling welding groove, is driven with VFD (Variable frequency drive) motor;

3) The workpiece is pressed tightly during Edge Milling Machine running, by means of a group of hydraulic jacks;

4) Adjustment of milling cutter for precise management is by hand, or with motor based on customer designation --- Spindle feeding position and cutter angle.



D. Technical Parameters of XBJ-9 Universal Plate Edge Milling Machine:

Below are detailed technical parameters for this XBJ-9 Single Head Universal Plate Beveling Machine:

Model

Technical   parameter

XBJ-9 Single Head

Plate Edge Milling Machine

Max. Plate Edge Milling Length  

9,000 mm

Power and rpm of Milling Head

7.5 kW, 1440 rpm

Spindle rpm of Edge Milling Head

75 ~ 420 r/min., 6 grades by handwheel

Hydraulic Power Motor

5.5 kW

Milling Unit Feeding Motor

2.2 kW

Milling Head Quantity

1 set

Plate thickness for   Sheet Metal chamfering

6∼60 mm (On   customer demand)

Milling Angle of Top Milling unit

-25° to +45°

Edge Milling Speed

130∼1000 mm/min. VFD, Inverter Control)

High Speed of Idle

4000 mm/min.

Applicable   Diameter of Facer Plate

D=Ø125 ~ Ø320mm (Ø200 For delivery)

Quantity of   Hydraulic Jacks

12 pieces

Hydraulic Rated   Pressure

5.5 MPa

Hydraulic   Working Pressure

3.5 MPa

Hydraulic System   Flowrate

47 L/min.

Worktable Width

500 mm

Worktable Height

1050 mm


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WUXI JACK TECHNOLOGY CO., LTD
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