Z15 Self Alignment H Beam Assembly Machine with Automatic Tack Welding

The Z15 Automatic H Beam Assembly and Tack Welding Machine in the attached first photo was taken on an automatic H Beam Production Line exported to Russia produced by Wuxi JACK.

1.     The Usage of Z15 Automatic H Beam Assembly Machine:

1)      Z15 Automatic I Beam Assembly Machine is the basic, indispensable, and the most widely used H Beam Production Machine;

2)      This Z15 Automatic I Beam Assembly and Tack Welding Machine initiates the first step in the process of welding H Beam production:  (Fig.1)

a)       Assembles one piece of flange and one piece of web into “ ┷” Beam, or inversed T Beam;

b)      Flip the assembled T Beam 180°, and assembles the second piece of flange, making the workpiece into a piece of H Beam;

3)      Of all the three most important H Beam Production Machine: H Beam Assembly Machine, H Beam Submerged Arc Welding Machine, H Beam Flange Straightening Machine, the H Beam Assembly Machine is the most complicated one in terms of logic control of machine working steps, which utilizes PLC (Programmable Logic Controller) as its core control unit;

4)      As introduced in the product category of Z series H Beam Assembly Machine, on the aspect of alignment style of web and flange (Which in essence is assembling way of the I Beam Assembly Machine), it has two types of self alignment H Beam Assembly Machine (Automatic control) and manual alignment I Beam Assembly Machine;

5)      Z15 automatic control can be viewed as “Standard” model of H Beam Assembly and Tack Welding Machine, because of below two factors:

a)       One is because the max. allowable H Beam size of 1500mm web height produced from the Z15 Automatic H Beam Assembly Machine, is the most popular dimension of H Beam Production Machine in Steel Structure Industry;

b)      The second reason is working mode of automatic assembling and automatic CO₂ welding is the most preferred configuration by customers.

2.     Working Process Feature of Z15 Automatic H Beam Assembly and Tack Welding Machine:

1)      Below is design illustration on the H Beam Production Machine Z15 Automatic H Beam Assembly and Tack Welding Machine: (Fig.2)

2)      For this model of H Beam Production Machine Z15 Self Alignment Automatic I Beam Assembly Machine, during its work, the machine clamps and aligns both sides of flange and web together in phase, ensuring accurate and straight assembly of the H Beam: (Fig.3) 

3)      In the automatic welding period of the Z15 H Beam Assembly and Tack Welding Machine, when the H Beam is clamped with symmetrical arranged rollers driven with hydraulic unit, two sets of CO₂ welding power supply perform tack welding at both sides of H Beam simultaneously: (Fig.4,5)

4)      The whole process of workpiece Feeding, Assembly and Tack welding are all controlled with PLC in the electric control system of Z15 I Beam Assembly Machine, featuring in good precision and high automation;

5)      Besides, the process control parameter of the H Beam Production Machine I Beam Assembly Machine, such as length of each segment of CO₂ welding seam, welding velocity, etc. can be modulated by editing program of the PLC, based on practical working site of the equipment;

6)      Supplementary Notes on the Z15 H Beam Assembly Machine:

a)       For mechanical structure of the machine, please check product section of “Z15 Manual Alignment H Beam Assembly Machine with Manual Tack Welding”;

b)      For the three working modes in the machine: Automatic, Single, Manual, please check product section of “Z15~Z20 Automated H Beam Assembly and Tack Welding Machine”;

c)       For Operating Panel of the machine, please check product section of “Z15~Z20 High Efficiency I Beam Assembly Machine with Tack Welding”.

3. Technical Parameters of Z15 H Beam Assembly Machine:

Below are specifications of this H Beam Production Machine Z15 Automatic H Beam Assembly and Tack Welding Machine: