HGK Standard Roller Bed Stationary Adjustable Welding Rotator by Leadscrew
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HGK Standard Roller Bed Stationary Adjustable Welding Rotator by Leadscrew

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1.     The Feature of Standard HGK series Adjustable Welding Rotator by Leadscrew:

The standard HGK Adjustable Welding Turning Roll by Leadscrew in this product section is the fundamental of HGK model sub group of Welding Rotator. Here the description “fundamental” means:

1)      These ranges of Weld Roller Bed are representative of the HGK Adjustable Welding Roller Bed by Leadscrew;

2)      All variations of the Welding Turning Roller (In terms of structure and specification) are made on its basis;

3)      These standard Adjustable Welding Rotator by Leadscrew have the most extensive application in the HGK series Weld Roller Bed.



2.     Structure and Formation of Standard HGK series Adjustable Welding Turning Roll by Leadscrew:

Side view of a set of typical, or elementary HGK model Adjustable Welding Turning Roller by Leadscrew see below sketch: 

Welding Rotator

Picture of a set of this standard Welding Rotator: 

Welding Turning Roll

From above we can see framework of the standard HGK leadscrew adjusting Stationary Welding Rotator:

1)      Constitutes of the HGK Welding Rotator:

One set of HGK Adjustable Welding Rotator by Leadscrew consists of one set of driving Weld Roller Bed, and one set of follower Weld Roller Bed;

2)      Form Up of the HGK Welding Roller Bed:

The driving way of the Welding Roller Bed consists of pedestal, rectangular guideway, leadscrew and its handwheel, two pieces of Welding Turning Roller, and its carriage, motor reducer;

3)      Driving and Transmission of the HGK Welding Turning Roll:

a)       With this type of HGK series routine Adjustable Welding Turning Roll by Leadscrew, there are 2 sets of motor reducer, installed at left and right side of the Weld Roller Bed respectively;

b)      The motor reducer in the HGK Welding Rotator is cycloidal gear reducer, which in turn drive transmission unit of worm gear reducer. Such kind of combination is the most common used type in the HGK series Adjustable Welding Turning Roll by Leadscrew;

4)      Adjustment with Leadscrew in the HGK Welding Rotator:

a)       When adjusting center distance of the two pieces of Welding Turning Roll in the HGK Welding Roller Bed, turning the handwheel by hand (There is special made electric way of turning handwheel, which we will discuss in the product section of “HGK Special Made Electric Travelable Adjustable Welding Rotator by Leadscrew”);

b)      The 2 sets of carriages move along the rectangular guideway of the Weld Roller Bed synchronously in opposite direction. Which means, for enlarging the center distance between the Welding Turning Roller, the 2 carriages move away from each other; For decreasing the center distance between the Welding Turning Roll, the 2 carriages travel toward each other;

5)      Material of Welding Turning Roll in the HGK Welding Rotator:

a)       For small and medium tonnage of HGK Weld Roller Bed adjusted with leadscrew, its Welding Turning Roller can be the joint of rubber and metallic ones;

b)      For larger model of the Welding Rotator, such as 10Ton or above, very often the Welding Turning Roll are full metallic type; 

Welding Roller Bed                       Welding Rotator

Rubber Roller Welding Rotator                              Metal Roller Welding Rotator

6)      Fixation of the Welding Roller Bed in HGK Stationary Welding Rotator:

There are mounting holes in the pedestal of these Adjustable Welding Turning Roll by Leadscrew;

7)      Ready to made Handling for HGK Welding Rotator:

The small size of Weld Roller Bed in the HGK portable Light duty Welding Rotator have very compact construction, easy for movement, storage, changing location, and operation;

8)      User friendly Manipulation in the HGK Small Welding Rotator:

Same as HGZ series Self Adjustable Welding Rotator, in HGK Welding Rotator, the revolving speed of the Welding Turning Roll, which is the operating speed of welding,  painting on the workpiece, adopts with technique of digital managing and displaying, which is intuitive and easy to check, reducing operating difficulty of Adjustable Welding Rotator by Leadscrew. In this sense, it is a kind of efficient welding rotator;

9)      Supplementary Notes on the HGK Welding Rotator:

There is counterpart product of standard in HLK series Welding Roller Bed adjusted with bolt. For detail, please check product section of “HLK Standard Roller Bed Stationary Adjustable Welding Rotator by Bolt”.



3.     Technical Parameters of Standard HGK series Adjustable Welding Rotator by Leadscrew:

Specifications of standard HGK series Leadscrew adjusting efficient Weld Roller Bed (Welding Turning Roll) see below:

Standard Structure HGK   series Adjusting Welding Rotator by Leadscrew (Welding Roller Bed, Welding   Turning Roller)

Model

HGK2

HGK5

HGK10

HGK20

HGK40

HGK60

Max. loading (Ton)

2

5

10

20

40

60

Work-piece (mm)

D

ø250~1800

ø 250~2300

ø 320~2800

ø 500~3000

ø 600~4200

ø 700~5000

Roller diameter and width

(mm)

PU roller

D1

200

250

300

350

400

450

W1

80

100

120

120

120

120

Metallic roller

D2

190

240

290

340

392

444

W2

16

20

38

45

50

70

Linear speed  (mm/min.)

100-1000 VFD

Motor power  (kW)

2×0.18

2×0.37

2×0.55

2×1.1

2×1.5

2×1.5

Roller distance (mm)

A

300~950

400~1300

480~1400

600~1800

800~2000

880~2200

Above   are the standard parameters of the Welding Rotator, also we can design on   customer requirement.


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