High Efficiency Z Series H Beam Assembly And Tack Welding Machine

1. Hydraulic Drive Pulling Rod Boxes in H Beam Assembly Machine:

1) Critical Unit: This machine in the attached first photo was taken from its input side, as you can find the hydraulic manipulator deployed in interval;

2) Function: It is used for carrying out first stage H Beam flange and web fitting up, along input conveyor of the machine;

Hydraulic drive pulling rod box (Manipulator) equipped in Wuxi JACK H Beam Assembly Machine: (Fig.1)

2. Operating on Z Series High Efficiency H Beam Assembling Machine:

1) Function and Task: Z series machine is an essential H Beam Production Machine. It combines the two basic steps of H Beam fitting up and CO₂ tack welding into one equipment, and fulfils these two tasks with one time pass of workpiece through the machine. In this respect, this machine is a truly high efficiency equipment tool: 

Process steps being carried out in H Beam assembly: (Fig.2) 

2) Working Station of H Beam Assembly Machine:

Z series machine is usually deployed in automatic and or semi-automatic H Beam Production Line. The other two basic H Beam Production Machine applied are:

a) LHA& LHC& LHT series H Beam Submerged Arc Welding Machine;

b) HYJ& YTJ series H Beam Straightening Machine;

The finished working parts being delivered is welding H Beam of various specifications, ranging in 1,500~ 1,800 mm web height for Z15 models of the machine:

Welding H Beam being produced: (Fig.3) 

3. Working Modes of Z series H Beam Assembly Machine:

1) Working Modes: The Z15 ~ Z20 models machine has three working modes to choose from: AUTO, SINGLE, MANUAL. For its introduction, please check product section of “Z15 ~ Z20 Automated machine with Tack Welding”:

Operator works on Wuxi JACK H Beam Assembly Machine at customer workshop: (Fig.4)

2) Switch among the three working modes in this H Beam Production Machine is made with the corresponding pushbuttons on operating pendant of the equipment, shown in the above picture;

3) Operating Panel: In the previous product section we introduced the three working modes of the machine. Attached please check operating pendant for the exported machine.

4. Operating Way of Z Series H Beam Assembly Machine:

In this section we will continue to discuss on operating process of the machine, from the aspect of operating pendant: 

Operating panel of Wuxi JACK I H Beam Assembly Machine: (Fig.5)

1) Single Mode Operation of H Beam Assembly Machine:

a) Importance: Single mode is the basis of normal work of the machine;

b) Usage of Single Mode: After confirming there is no issues with the equipment in Manual mode, first have trial run in Single mode. Do not jump to AUTO mode;

c) Default Working Mode of Machine: Under the condition the machine is powered on and oil pump is started, no matter the machine is in Manual mode or Auto mode, just press the Single Cycle button on operating pendant, the H Beam Production Machine will be switched to Single Cycle;

d) Start On Single Cycle: Press the Single Cycle again, CO₂ tack welding begins;

e) Continue on Single Cycle: At completion of Single Cycle in the machine, if it is still necessary to still work in Single Cycle, press the Single Cycle button again;

f) Switch to Manual Mode: If it is necessary to leave Single mode, press the Manual button;

g) Complete on Single Mode: At the time the machine finishes assembling an integral piece of H Beam in Single mode, press Manual button, and press Output Conveyor Forward, the assembled H Beam will be sent to designated position;

2) Manual mode Operation of H Beam Assembly Machine:

This mode is for commissioning and trial run on the equipment, to validate on its performance. In this mode, the machine works as a Z series Manual H Beam Assembly Machine;

3) AUTO Mode of H Beam Assembling Machine:

Working Way: The continuous running of the Single mode is AUTO mode of the machine, as introduced in the first segment.

5. Technical Parameters of Z Series H Beam Assembly Machine: