Z20 Self Alignment H Beam Assembly Machine with Automated Tack Welding

Finished Workpiece of Z20 H Beam Assembly Machine:

As you can find from the first photo, this set of Z20 model is a set of assembly purpose H Beam Production Machine, which was producing a piece of welded T Beam, the half finished product of welded H Beam.

1. Characteristic of Z20 Automatic Control H Beam Assembly and Tack Welding Machine:

1)  "High End" Z20 H Beam Assembly and Tack Welding Machine:   

 The Z20 Self Alignment Automatic control I Beam Assembly Machine is the High End product of its kind, because of the below factors:

a) The largest H Beam assembled and tack welded from the Z20 model machine: Web height h of the produced H Beam can be up to 2000mm: 

Sketch of H Beam to be assembled from Z20: (Fig.1) 

b) Central Working Unit: The advanced configuration for the function unit of flange and web self alignment, as well as automatic CO₂ welding power supply in the machine: 

Electric control board of Wuxi JACK Z models machine: (Fig.2)

CO₂ welding power supply to be equipped with Wuxi JACK Z20 Machine, for T Beam and H Beam stitch welding: (Fig.3)

2) Commercial Offer on Z20 I H Beam Assembly Machine: 

Hence forth, price of the Z20 model machine with automatic tack welding is the highest among the product group of Z series product. To be specifically,

a) Max. H Beam Size: Taking other configurations all the same for the machine, Z20 model machine has around 4% higher quotation than Z15;

b) Assembly Control Mode: Taking other configurations all the same for the machine, Self Alignment assembling type automatic H Beam Assembly Machine has around 8% higher quotation than Manual Alignment assembling type;

c) Welding Mode: Taking other configurations all the same for the Z series H Beam Assembly and Tack Welding Machine, the configuration of automatic spot CO₂ weld has around 10% higher quotation than Manual CO₂ Weld;

3) Summing up, the Z20 automatic machine is 22%~ 25% more expensive than the Z15 model of manual alignment with manual CO₂ welding.

2.  The Benefits with Z20 Self Alignment H Beam Assembly Machine with Automated Tack Welding:

On the other hand, the strong points with the H Beam Production Machine Z20 Automatic control I Beam Assembly and Tack Welding Machine are:

1) High Efficiency: Quicker and easier work on alignment of flange and web for operator. Therefore, less cycle time of H Beam assembly and tack welding operation accordingly;

2) Superior Tack Welding Quality: Consistent and stable CO₂ tack welding quality of workpiece delivered from this automatic machine compared with manual job;

3) Flexible Operating Manner: Flexible multiple choices on working style of the machine for CO₂ welding speed, length and interval of welding seam:

View on assembling and tack welding in Wuxi JACK I Beam Assembly and Tack Welding Machine: (Fig.4) 

4) Proper Models Choice: So, for the specific configuration of the Z series machine, the choice between assembling style of Self alignment versus Manual alignment, and Automatic versus Manual spot CO₂ weld is compromise for customer, depending on your preference and which factor gains more weight.

3. Application Field of Z20 Automatic control H Beam Assembly Machine with Automatic CO₂ Tack Welding:

1) Where Used: Z20 is the core H Beam Production Machine being used in “Heavy duty Automatic H Beam Production Line” of H Beam due to its largest specification;

2) Which Model is more Proper: Z20 H Beam Assembly Machine can cover welding H Beam of delivery from Z15 and Z18 model. But if most majority of workpiece fall within the scope of 1500mm and or 1800mm web height, Z15 or Z18 model is better choice considering the factor of cost efficiency;

3) In All, the selection on Z20 model is determined by how much percentage of H Beam at customer site have web width in the range of 1800~ 2000mm.

4.  Technical Parameters of Z20 Automatic control H Beam Assembly Machine: