Automatic Running PHJ ZHJ Models H Beam Fabrication Machine
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Automatic Running PHJ ZHJ Models H Beam Fabrication Machine

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1. Significance of H Beam Assembly Welding Straightening Integrated machine:

PHJ series and ZHJ series Automatic H Beam Fabrication Machine improves automation degree of welding T Beam H Beam production, and reduces manual labor operation to the minimum level.



2.       Automation Brought along with the PHJ /ZHJ Automatic Three in One H Beam Welding Machine:

Before introduction of these Automatic H Beam Production machine, it needs 6 operators to compose a team for welding H Beam production:

1) To be specific, 2 operators for H Beam Assembly and Tack Welding machine, 2 operators for H Beam Gantry Welding machine, 1 operator for H Beam Straightening Machine, and 1 operator for transferring workpieces among these three H Beam Production machine;

2) Now, only 1~1.5 operators are needed to take care on one set of PHJ/ZHJ Automatic H Beam Assembly Welding Straightening Integrated machine. Here 1.5 operators refer to one veteran operator leading an apprentice for backup.



3. Manual job for operating PHJ/ ZHJ Automatic Vertical H Beam Welder: 

Fig1 Three in One H Beam Welding Machine 12

Checking from the above photo,

1) Loading flanges and web onto input conveyor of the PHJ/ZHJ Three in One H Beam Welding Machine;

2) Setting welding parameters on the control console of SAW welding power supply. For batch production, one time set-up is fine;

3) Watch on working process of the PHJ/ ZHJ Automatic H Beam Fabrication Machine;



4. How to Attain Highly Automation in PHJ/ ZHJ Automatic H Beam Fabrication Machine:

1)       See attached picture, workshop of PHJ/ ZHJ Automatic Vertical H Beam Welder draws much closer to unmanned condition, thanks to its high automation;

2)       The secret behind highly automation of this Automatic Three in One H Beam Welding Machine is its design, that assistant jobs involving manual work is greatly reduced:

When the raw material flanges and web are sent into the Vertical H Beam Welder, all the following operation of workpiece Assembly, Welding and Straightening can be finished with working units of the H Beam Fabrication Machine respectively. See below photo: 

Fig2 H Beam Fabrication Machine 141- IMG_0617

3) The whole production process in PHJ/ ZHJ Automatic Three in One H Beam Welding Machine is manipulated with control system, of which PLC is the core element (brain);

Fig3 H Beam Assembly Welding Straightening Integrated machine 11

4)      With years of groping, we keep machine structure, process technology, control program in continuous improvement, maintaining it at optimum status all the while.



5. Technical Parameters of PHJ/ZHJ Automatic Vertical H Beam Welder:

Below are specifications of PHJ/ ZHJ Automatic H Beam Assembly Welding Straightening Integrated machine:

Technical   parameter

PHJ15 /18 / 20  

Automatic H   Beam Fabrication Machine

ZHJ8015 /8018   / 8020

Automatic H   Beam Fabrication Machine

Web   height

200∼1500/ 1800/ 2000 mm

200∼1500/1800/2000 mm

Web   thickness

5∼30mm

6∼32 mm

Flange   width

200∼800 mm

150∼750 mm

Flange   thickness

6∼40 mm

Work-piece   length

3000∼15000mm (Can be longer or shorter)

Single   Pass Welding Seam Height

8 ~ 12 mm

Welding   Speed

(Assembly,   Straighten same)

200∼1200mm/min. (Inverter Control)

Machine size(L×W×H)

28m×4m×(4.6/ 4.9/ 5.1) m

28m×4m×(4.2/ 4.5/ 4.8m)



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WUXI JACK TECHNOLOGY CO., LTD
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