Automatic Running PHJ ZHJ Models H Beam Fabrication Machine

1. Significance of H Beam Assembly Welding Straightening Integrated Machine:

PHJ and ZHJ series Automatic H Beam Fabrication Machine improves automation degree of welding T Beam H Beam production, and reduces manual labor operation to the minimum level.

2. Automation Brought along with the PHJ and ZHJ Series Automatic 3 in 1 H Beam Welding Machine:

Variable Cost Reduction: Before introduction of these Automatic H Beam Production Machine, it needs 6 operators to compose a team for welding H Beam production:

1) To be specific, 

a) 2 operators for operating on H Beam Assembly and Tack Welding Machine;

b) 2 operators for operating on H Beam Gantry Welding Machine; 

c) 1 operator for working on H Beam Straightening Machine;

d) 1 operator for transferring workpieces among these three H Beam Production Machine;

2) For working on 3 in 1 H Beam Welding Machine: Now, only 1~1.5 operators are needed to take care on one set of PHJ and ZHJ series Automatic H Beam Assembly Welding Straightening Integrated Machine. Here 1.5 operators refer to one veteran operator leading an apprentice for backup.

3. Manual job for operating on PHJ and ZHJ Automatic Vertical H Beam Welder: 

Working site of Wuxi JACK 3 in 1 H Beam Welding Machine (Fig.1)

Checking from the above photo, the operating sequence on 3 in 1 H Beam Welding Machine:

1) Loading flanges and web onto input conveyor of the PHJ and ZHJ series 3 in 1 H Beam Welding Machine;

2) Setting welding parameters on the control console of SAW welding power supply. For batch production in the 3 in 1 H Beam Welding Machine, one time set up is fine;

3) Watch on working process of the PHJ and ZHJ series Automatic H Beam Fabrication Machine;

4. How to Attain Highly Automation in PHJ and ZHJ Series Automatic H Beam Fabrication Machine:

1) See attached picture, workshop of PHJ and ZHJ series Automatic Vertical H Beam Welder draws much closer to unmanned condition, thanks to its high automation;

2) The secret behind highly automation of this Automatic 3 in 1 H Beam Welding Machine is its design, that assistant jobs involving manual work is greatly reduced:

When the raw material flanges and web are sent into the Vertical H Beam Welder, all the following operation of workpiece Assembly, Welding and Straightening can be finished with working units of the H Beam Fabrication Machine respectively. See below photo:

Central working zone of Wuxi JACK 3 in 1 H Beam Welding Machine: (Fig.2)

3) The whole production process in PHJ and ZHJ series Automatic 3 in 1 H Beam Welding Machine is manipulated with control system, of which PLC is the core element (brain);

Electric control cabinet of Wuxi JACK 3 in 1 H Beam Welding Machine: (Fig.3)

4) Continuous Improvement: With years of groping, we maintains continuous improvement on mechanical structure, process technology, control program of the 3 in 1 H Beam Welding Machine, maintaining it at optimum status all the while.

5. Technical Parameters of PHJ and ZHJ Automatic Vertical H Beam Welder:

Below are specifications of PHJ and ZHJ series Automatic H Beam Assembly Welding Straightening Integrated Machine: