HB2000 High Capacity Semi-Automatic Welding H Beam Production Line

1.     Equipment and Workpiece of HB2000 semi Automatic Welding H Beam Production Line:

1)      The HB2000 semi automatic Welding H Beam Production Line adopts the largest standard model of welding H Beam Production Machine, producing welding H Beam with web height up to 2000mm; 

(Fig.1)

2)      Based on the previous product section of “HB1800 semi Automatic Welding H Beam Production Line”, the alteration on equipment model of H Beam Production Machine in HB2000 Welding H Beam Production Line:

a)     Z20 automatic H Beam Assembly machine with Tack Welding;

b)     Submerged arc welding in H Beam Production Line:

      i.           LHA55Z Center control H Beam Gantry Welding Machine, or

     ii.           LHA5C Side control H Beam Gantry Welding Machine, or

    iii.           LHT T type H Beam Gantry Welding Machine

Either of three models has capability on producing H Beam of web height 2000mm. And, considering less operator, we recommend LHA55Z, or LHT model H Beam Gantry Welding Machine, which involves only one operator for operating the machine;

c)     HYJ-40 H Beam Straightening Machine Flange straightening.

2.     Content of Product Section of HB2000 semi Automatic H Beam Production Line:

As supplementary on the preceding section of HB1800 semi Automatic Welding H Beam Production Line, at this segment of HB2000, we will go on below topics of:

1)      Environment Health Safety in running of HB series Welding H Beam Production Line;

2)      Hoist of material among H Beam Production Machine in Welding H Beam Production Line;

3)      Workshop Power Capacity of HB2000 Welding H Beam Production Line;

4)      Installation on H Beam Production Machine of the Welding H Beam Production Line.

3.     Environment Health Safety in running of HB series Welding H Beam Production Line:

1)     Today EHS (Environment Health Safety) is important department in a facility of production industry. It is the basis and starting point of successful business running;

2)     For running of heavy machinery of HB1500/HB1800/HB2000 Welding H Beam Production Machine, there exist potential risks of squeeze, bump, crash, eye harm, noise, etc. in daily working;

3)     Proper PPE (Personal Protective Equipment) should be put on all the while in the process of operation of the Welding H Beam Production Line, including

a)       Hard shoes in all the area of workshop;

b)      Safety glasses in all the area of workshop;

c)       Helmet when there is traveling crane overhead;

d)      Facial Mask for Gas Shielded CO₂ welding at H Beam Assembly Machine, which generates large sum of arc radiation in the process;

e)      Ear Plug where there is heavy noise;

4)     There is Safety Regulation in detail at beginning of each manual of our H Beam Production Machine, be sure to read it before putting into use on the Welding H Beam Production Line.

4.     Hoist Materials among H Beam Production Machine in Welding H Beam Production Line:

1)      Large lifting equipment and forklift are necessary for hoisting and transporting HB series H Beam Production Machine into place: H Beam Assembly Machine, H Beam Gantry Welding Machine, and H Beam Straightening Machine;

2)      Qualified and certified personnel to take on the conveying job;

3)      Abide by local lifting rules.

5.     Workshop Power Capacity of the HB2000 Welding H Beam Production Line:

1)      As introduced previously, the HB series Welding H Beam Production Machine have high electricity consumption:

a)       Z20 H Beam Assembly machine with Tack Welding is around 45kW (18.7kW for machine, and 2x 12.8kW for CO₂ welding Power Source;

b)      LHA55Z or LHT H Beam Gantry Welding Machine is around 180kW (9kW for machine, and 2x 80kW for SAW power source, as well as 2x 5.5kW for Flux Recovery Unit);

c)       HYJ-40 H Beam Straightening machine is around 25kW;

2)      Summing up, the above three core H Beam Production Machine have total power of 250kW. So, workshop of HB2000 Welding H Beam Production Line should have 300~350KVA capacity;

3)      Complement: For the counterpart of HB2000 in automatic line, please check product section of “Heavy duty HB2000 Automatic Welding H Beam Production Line”.

6.     Technical Parameters of HB2000 Semi Automatic Welding H Beam Production Line:

Below are specifications of the Welding H Beam Production Machine in HB2000 Semi Automatic Welding H Beam Production Line: