HB1800 Efficient Semi-Automatic Welding H Beam Production Line

The first photo integrates the three core I Beam Production Machine constituting HB1800 Semi Automatic Welding I Beam Production Line.

1.     Usage and Advantage of HB1800 Semi Automatic Welding H Beam Production Line:

1)      The HB1800 Semi Automatic Welding H Beam Production Line is for producing welding H Beam of medium and large size, in the form of individual H Beam Production Machine of Z18 H Beam Assembly Machine; LHA5Z H Beam Welding Machine; HYJ800 or YTJ series H Beam Straightening Machine: (Fig.1)

2)      The merit with this HB1800 Semi Automatic Welding H Beam Production Line is:

a)       Flexible arrangement on model and quantity of I Beam Production Machine;

b)      Maneuverable layout of the welding H Beam Production Machine;

c)       Low and phased in investment--- Customer can make purchase on the above mentioned three I Beam Production Machine either with one time done, or set by set from the most urgent one. This can relieve financial pressure to a large degree.

2.     The Content of this Section of HB1800 Semi Automatic Welding H Beam Production Line:

For introduction of this HB1800 Welding I Beam Production Line, we will cover topics of:

1)      I Beam Production Machine constitutes (Including Auxiliary equipment);

2)      Number of operators and expected skill.

3.     I Beam Production Machine Constitutes (Including Auxiliary equipment) in semi Automatic Welding I Beam Production Line:

The complex of HB1800 H Beam Production Machine should cover process technology from plate cut to H Beam assembling to H Beam Welding Machine to H Beam Straightening Machine. To be specific,

1)      Plate Cutting in Welding H Beam Production Line:

a)       One set of CNC Strip Plate Cutting machine, suggested span is 4m. Since it is a general purpose equipment, and not confined to H Beam Production Line, it is not a typical I Beam Production Machine: (Fig.2)

b)      For this reason, in layout of I Beam Production Line, CNC Strip Plate Cutting machine is usually be away from the other typical I Beam Production Machine;

2)      H Beam Assembly machine with Tack Welding in Welding H Beam Production Line:

One set of Z18 H Beam Assembly machine with Tack Welding. With this equipment we recommend automatic style, of flange and web self alignment, and equipped with 2 sets of CO₂ Welding power source: (Fig.3)

3)      Submerged Arc Welding H Beam Welding Machine in Welding I Beam Production Line:

a)       One set of LHA5Z center control H Beam Welding Machine, or one set of LHA5C side control H Beam Welding Machine, or one set of LHT T type H Beam Welding Machine;

b)      Here we suggest LHA5Z center control, or LHT, which needs only one operator: (Fig.4)

4)      H Beam Straightening Machine in Welding H Beam Production Line:

a)       One set of mechanical HYJ-40 or HYJ-800 H Beam Straightening Machine can meet the demand, if flange thickness does not exceed 40mm: (Fig.5)

b)      Considering straightening speed, we recommend HYJ-40, which has 9m/min. straightening speed compared with 17m/min. of HYJ-800 H Beam Straightening Machine, and matches with the preceding steps of H Beam Assembly Machine with SAW welding;

5)      Support Equipment in Welding I Beam Production Line:

It needs two sets of travelling crane, with at least 5Ton loading capacity, for moving raw material and workpiece among H Beam Production Machine in the H Beam Production Line.

4.     Operator of the I Beam Production Machine in H Beam Production Line:

1)      With the automatic equipment in H Beam Assembly Machine and H Beam Welding Machine as we suggested above, number of the operators for this HB1800 Semi Automatic H Beam Production Line should be 4 plus 1, which means one operator each machine, and one operator for back up, assistant and support;

2)      Operators of automatic H Beam Assembly Machine and H Beam Welding Machine should command medium level welding knowledge and skill;

3)      Complement: The counterpart of HB1800 automatic line please check product section of "HB1800 Automatic Welding H Beam Production Line".

5.     Technical Parameters of the HB1800 Semi Automatic H Beam Production Line:

Below are specifications of the HB1800 Semi Automatic I Beam Production Line: