HB1500 High Efficiency Automatic Welding H Beam Production Line

The first photo was taken at submerged arc welding station of HB1500 Automatic H Beam Production Line produced by Wuxi JACK. As you can find from the photo, there is a piece of H Beam being welded at the 45° rack of the LHC H Beam Gantry Welding Machine.

1.     The Application of HB1500 Automatic Welding H Beam Production Line:

1)      The HB1500 Automatic H Beam Production Line with SAW Welder (Submerged Arc Welding machine) is a streamline of fully automatic H Beam Production Machine for making welding H Beam of medium size: The biggest web height is 1500mm. Detailed specification of the delivered H Beam please check parameters at the end of this model section of H Beam Production Line: (Fig.1)

2)      Depending on the local habitual name of different countries and regions, H Beam has the other name of H Beam; Corresponding, the H Beam Production Line has the synonym of I Beam Production Line.

2.     The Workpiece Produced from HB1500 Automatic Welding H Beam Production Line:

1)      In Steel Structure Industry, H Beam/ I Beam is the most popular used raw material in construction of various projects, ranging in broad size;

2)      Based on its manufacturing process, H Beam falls into two broad categories of hot rolled and welding type. The hot rolled H Beam usually has smaller size, while welding H Beam usually has larger size: (Fig.2)

3)      The welding H Beam produced from HB1500 Automatic H Beam Production Line has the largest web height of 1500mm, 200 ~ 800mm Flange width, in the length of 4m ~ 12m.

3.     The Process Technology in HB series Automatic Welding H Beam Production Line:

Production process of Automatic H Beam Production Line mainly includes major steps of：

1)      Plate Strip Cut station in automatic H Beam Production Line:

a)       This station is for the purpose of cutting carbon steel plate into long narrow strip boards, working as flange and web for welding H Beam: (Fig.3)

b)      The related H Beam Production Machine adopted is CG series CNC Strip Plate Cutting Machine;

2)      Assembling and Tack Welding Step in automatic I Beam Production Line:

a)       This station is for the purpose of assembling flanges and web into first T Beam and then H Beam, as well as spot CO₂ welding at the same time, to solidify the structure of welding H Beam: (Fig.4)

b)      The related H Beam Production Machine adopted is Z15 H Beam Assembly Machine. Please check the second photo;

3)      The SAW station in automatic H Beam Production Line:

a)       This station is for the purpose of implementing 45° fillet submerged arc welding on the half finished welding H Beam, delivered from the previous step of H Beam Assembly Machine: (Fig.5) 

b)      The related H Beam Production Machine adopted is LHC model H Beam Gantry Welding Machine. Please check the third photo;

4)      The Flange Straightening station in automatic H Beam Production Line:

a)       This station is for straightening deformed flange post submerged arc welding, of the previous station of H Beam Gantry Welding Machine: (Fig.6)

b)      The related H Beam Production Machine adopted is HYJ-40 or HYJ-800 mechanical H Beam Straightening Machine. Please check the fourth photo.

4.     The Most Conspicuous Feature of Automatic Welding H Beam Production Line:

1)      Whatever it is Automatic or Semi Automatic I Beam Production Line, the above mentioned four H Beam Production Machine are indispensable for all process technology of welding H Beam;

2)      The difference between Automatic H Beam Production Line and Semi Automatic Beam Production Line lies in whether applying Steel Structure Flipping Equipment for moving workpieces among work stations. Please check the fifth photo: (Fig.7)

3)      For Automatic H Beam Production Line, with the deployment of Steel Structure Flipping Equipment, including overturning units and conveyors, least operators are involved for production of welding H Beam, and the entire line of automatic H Beam Production Machine features in high automation and smooth running.

5.     Technical Parameters of HB1500 Automatic H Beam Production Line:

Below are specifications of the HB1500 high efficiency Automatic Welding H Beam Production Line: