PHJ ZHJ Fast Speed H Beam Assembly Weld Straighten Integral Machine

The Most Salient Profit Brought along with 3 in 1 H Beam Fabrication Machine:

1) PHJ and ZHJ series 3 in 1 H Beam Assembly Weld Straighten Machine increases production efficiency of traditional welding H beam 2~ 3 times;

2) This is the reason we give name to the product as Fast speed Automatic H Beam Production Machine;

3) Cross section of finished H Beam fabricated from ZHJ models(Left) and PHJ models (Right) Integral Function H Beam Welding Machine: (Fig.1)

1. Analysis on Productivity Improvement with Introduction of PHJ and ZHJ Series Fast Speed 3 in 1 H Beam Fabrication Machine:

1) Replaced Equipment: The reason lies in the 3 core steps of welding H Beam manufacture: H Beam Assembly, H Beam Welding and H Beam Straightening were performed separately in the conventional H Beam Production Machine, and need transferring workpiece among these procedures;

2) Integrated Functions: Now, with the introduction of Integral function H Beam Welding Machine (3 in 1 H Beam Fabrication Machine), H Beam Assembly, Welding and Straightening are fulfilled in the fashion of one time pass (This is the reason in parameter table only one speed is denoted) with single equipment of PHJ and ZHJ series Fit Up Full H Beam Welding Machine;

3) Logistic Simplification: The transferring jobs among the 3 sets of H Beam Production Machine: H Beam Assembly Machine/ H Beam Welding Machine, and H Beam Straightening Machine are also removed;

4) Adjustable Unified Working Speed: Besides, based on practical needs, the working speed of assembly/ welding/ straightening can be adjusted within the range of 200 ~1,200 mm/min. by means of A.C. inverter control;

5) Huge Benefit: We can see that PHJ and ZHJ series of Automatic H Beam Production Machine (3 in 1 H Beam Assembly Weld Straighten Machine) is the perfect example of Pareto’s law, or 20/80 Rule: That one set of 3 in 1 H Beam Fabrication Machine can meet 80% demand on welding H Beam manufacture. It is a very cost effective Automatic H Beam Production Machine.

2. Quality Assurance of PHJ and ZHJ Series 3 in 1 H Beam Assembly Weld Straighten Machine:

1) Raw Material Purchase for Integral function H Beam Welding Machine:

All the outsourced components of PHJ and ZHJ series Integral function H Beam Welding Machine (H Beam Fabrication Machine) are gone thru strict purchase process management and IQA (Incoming Quality Assurance);

2) Process Quality Control in Integral function H Beam Welding Machine:

a) Manufacture process of the PHJ and ZHJ series H Beam Fabrication Machine (Automatic H Beam Production Machine) is based on complete and mature management system: 

b) Control Plan/ Standard Work Instruction/ Quality Gate Checking List/ Internal Defect Tracking List;

3) Customer Service on Integral function H Beam Welding Machine:

We promise to give response to customers within 2 hours upon getting notice from customer on ICA (Interim Corrective Action);

4) Summary: In all, with the set up of all round quality control system, we make sturdy structure of PHJ and ZHJ series Integral function H Beam Welding Machine (3 in 1 H Beam Fabrication Machine), reducing machine shut down defualt time to the minimum level, helping guaranteeing smooth running of these Automatic H Beam Production Machine.

Workpieces finished from PHJ and ZHJ series 3 in 1 H Beam Fabrication Machine: (Fig.2)

3. Technical Parameters of PHJ and ZHJ Integral function H Beam Welding Machine:

Below are specifications of PHJ series and PHJ series Integral function H Beam Welding Machine (H Beam Assembly Weld Straighten Machine):