Automatic Traveling Type HLK Series Bolt Adjusting Welding Rotator
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Automatic Traveling Type HLK Series Bolt Adjusting Welding Rotator

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1.     What is HLK series Traveling Welding Rotator with Bolt Adjusting?

1)      This product section of Traveling Welding Roller Bed is the first one of special made product in the sub group of HLK series Welding Roller Bed with Bolt Adjusting, on the basis of conventional structure;

2)      With the capability of movement introduced, this Welding Rotator has additional degree of freedom, and more broader range of working scope.



2.     Comparison on Three types of Traveling Weld Turning Roll among HGK Leadscrew Adjusting, HGZ Self Adjusting and HLK Bolt Adjusting:

1)     Workpiece Scope in the Traveling Welding Rotator:

a)       It can be either light duty of small automatic Weld Turning Roll, or medium duty and heavy duty Weld Turning Roll;

b)      Please check attached pictures on the Traveling Weld Turning Roll with Bolt Adjusting, from 2Ton to 800Ton;

2)     Traveling Boundary of the Welding Roller Bed:

a)       Due to usually higher loading capacity as in the case of HLK Welding Roller Bed with Bolt Adjusting, it is usually in the form of guiderail in the shopfloor, instead of working platform, as we introduced in the product section of “Motor Drive Roller Bed Moving HGK Welding Rotator Adjusting by Leadscrew”;

b)      In other words, longer distance in the HLK series Traveling Welding Rotator;

3)     Application Scenario of the HLK model Traveling Weld Turning Roll:

With the traveling capability, the Traveling Weld Turning Roll can be powerful in:

a)       Transshipment of the equipment to other location;

b)      Those working site not suitable for people access, such as painting, blasting…, etc.;

c)       Interconnected with Welding Manipulator and or Submerged Arc Welding machine, these Traveling Welding Rotator can be composed into Welding Center, for performing circumferential welding and or longitudinal welding of both internal and or external seams on pipe, tube, tank, and vessel. This is one of the most often seen application in welding operation, of the Traveling Welding Roller Bed. Please check below picture:

Welding Rotator

d)      In all, with the supplementary moving function, the equipment of HLK Traveling Welding Rotator can be used in more sites than stationary Welding Rotator;

4)     Management of Traveling in the HLK Welding Rotator with Bolt Adjusting:

a)     Please check attached picture of the 800Ton Traveling Welding Roller Bed. For heavy duty traveling type Weld Turning Roll, usually its roller bed is made into the form of trolley, for better loading capacity; 

Weld Turning Roll

b)     Besides, there is a handwheel one each piece of the wheel cover, for stopping the traveling motion in double assurance. Please check the above sketch in yellow color frame;

c)     Please check attached picture of 2Ton Traveling Welding Roller Bed. It can be configured together with special designed mechanism, to be used at dedicated occasion, making it a more universal welding rotator.



3.     Durability of HLK series Traveling Welding Roller Bed with Bolt Adjusting:

1)     This Welding Rotator is very often used in working site of rigorous surroundings:

a)     Welding fields with large amounts of fume or heat generated;

b)     Painting, Polishing, Lining site of pernicious gas engendered;

2)     In this respect, in the design and production of the Traveling Welding Roller Bed, we take its safety and firmness as the first priority:

a)       Mechanical system of the Welding Rotator is made of high quality steel plates, section steels with sufficient margin in thickness and size;

b)      Heat treatment ensuing welding; Strictly controlled assembly process of the Traveling Weld Turning Roll and inspection;

c)       Electric control system of the Traveling Welding Roller Bed conforms to Chinese national standard and IEEE;

d)      Control board of the Welding Rotator is dust proof, with ventilating and protection grade IP40;

e)      The whole equipment of the Traveling Weld Turning Roll falls within equipment requirement of API (American Petroleum Institute).



4.     Technical Parameters of HLK series Traveling Welding Rotator with Bolt Adjusting:

Below are technical parameters of the HLK Traveling Welding Roller Bed with Bolt Adjusting (Weld Turning Roll):

HLK series Traveling Welding Rotator with   Bolt Adjusting (Welding Roller Bed, Weld Turning Roll)

Model

HLK2

HLK5

HLK10

HLK20

HLK40

HLK60

HLK80

HLK100

HLK160

HLK250

HLK400

HLK500

HLK630

HLK800

HLK1000

Max. loading  (Ton)

2

5

10

20

40

60

80

100

160

250

400

500

630

800

1000

Work-piece

D (mm)

ø250

~1800

ø250

~2300

ø320

~2800

ø500

~3000

ø600

~4200

ø700

~5000

ø700

~5500

ø700

~6000

ø1000

~6000

ø1000

~7500

ø1000

~7500

ø1000

~8000

ø1000

~8500

ø1500

~9000

ø1500

~10000

PU   roller (mm)

D1

200

250

300

350

400

450

500

550

Metallic rollers are used   for large-tonnage roller bed

W1

80

100

120

120

120

120

120

120

Metallic roller (mm)

D2

190

240

290

340

394

444

490

538

620

700

800

800

850

1000

1000

W2

16

20

38

45

60

70

70

100

220

260

300

300

350

350

350

Linear speed (m/h)

6-60 (Speed control VFD)

Motor power( kW)

2×0.18

2×0.37

2×0.55

2×1.1

2×1.5

2×1.5

2×2.2

2×2.2

2×4

2×5.5

2×5.5

2×5.5

2×7.5

2×7.5

2×11

Above   are the standard parameters of the HLK Welding Roller Bed with Bolt Adjusting,   also we can design on customer requirement.


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