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The first set of DX4080 Heavy duty H Beam End Face Milling Machine was made by Wuxi JACK at the end of 2010, and delivered to customer at Spring of 2011, as shown in the attached photos.
1) DX4080 is the typical model of Large H Beam End Facing Machine. It has capability of doing end face milling on steel structure members with cross section size up to 4m height and 8m width. Valid machining stroke in both height and width is custom made size;
2) The 1st set of DX4080 heavy duty I Beam End Face Milling Machine made by Wuxi JACK was completed in end of 2010, and delivered to a customer from Shipbuilding industry in Wuhan city, China at the beginning of 2011. It has very good and stable performance over the past 10s years, and gained high recognition from the customer. Since then, more and more Large scale H Beam End Facing Machine of DX40xx and larger (DX5080/ DX6080) have been made for customers both in China and abroad, and have acquired word of mouth from customers;
3) Workpieces for these Heavy duty H Beam End Milling Machine with 4m vertical stroke and higher are usually large scale special made structure members, for applied in Shipbuilding/ Power Plant/ Oil Derrick, etc., as shown in the 2nd photo.
Not every producer in Machine Tool Works Industry has strength on design and producing such big and heavy duty equipment. The key points on capability of delivering Large I Beam End Facing Machine lies in ability on developing special designed and manufactured machine frame, especially its base bed and column:
1)The base bed and column of these DX40xx (and larger) Heavy duty H Beam End Face Milling Machine are made from finely machined integral members, welded into the shape of structure, and integrally annealed post welding;
2)For heavy duty of Large H Beam End Facing machine, its cross section size of body and column are calculated and made specifically larger with sufficient margin for the purpose of making strong and sturdy structure, especially vertical column, which determines rigidity and firmness of end face milling job in the H Beam End Facing Machine;
3)As can be seen from the 3rd/ 4th/ 5th photos, there are groups of stiffeners deployed all along machine body of the Heavy duty H Beam End Milling Machine, especially the connection between upright column and base bed, making the main frame of entire set of large machine more solid and durable;
4)The raw materials for making mechanical system of the Heavy duty H Beam End Milling Machine is 20~30mm thickness high strength steel plates and section steels
5)In all, the prerequisite on successful performance of the Heavy duty H Beam End Face Milling Machine, is its mechanical system has features of firm, stable, and good precision, without deform;
i. Make foundation based on the drawing from us;
ii. Make workpiece rack of corresponding size. (Please check the first picture) Usually for super large size of H Beam End Facing Machine from DX4080, customer prepare on workpiece platform based on practical condition;
7)For Heavy duty H Beam End Milling Machine, after commissioning at our company, its machine body is disassembled, shipped to customer site, assembled into an integral machine again, and then made commissioning. The levelness of machine base bed and verticality of upright column are critical control parameters in installation.
Below are parameters of DX4080 Heavy duty H Beam End Face Milling Machine:
Technical Parameter | DX4080 Heavy duty H Beam End Milling Machine (Large Beam End Facing Machine) |
Applicable Max. Workpiece Cross Section Height (mm) | 4000 |
Applicable Max. Workpiece Cross Section Width (mm) | 8000 |
End Facing Head Power | 7.5KW |
Horizontal End Facing Speed for Workpiece Width | Stepless within 150∼600mm/min, Inverter Control |
Vertical End Facing Speed for Workpiece Height | Stepless within 150∼600mm/min, Inverter Control |
Horizontal and Vertical Traveling Guide | Heavy duty Precise Linear Guiderail, assembled onto machine body |
Horizontal and Vertical Way Idle Speed | 1200 mm/min. |
Facing Head Spindle Rotation Speed | 100 ~ 630 rpm |
Cutter Head Diameter | D=φ160-320 mm |
Angle of Facing Head along Vertical Surface | 0º∼45º |
Horizontal Driving Motor Power | 4 kW |
Vertical Driving Motor Power | 4 kW |
The first set of DX4080 Heavy duty H Beam End Face Milling Machine was made by Wuxi JACK at the end of 2010, and delivered to customer at Spring of 2011, as shown in the attached photos.
1) DX4080 is the typical model of Large H Beam End Facing Machine. It has capability of doing end face milling on steel structure members with cross section size up to 4m height and 8m width. Valid machining stroke in both height and width is custom made size;
2) The 1st set of DX4080 heavy duty I Beam End Face Milling Machine made by Wuxi JACK was completed in end of 2010, and delivered to a customer from Shipbuilding industry in Wuhan city, China at the beginning of 2011. It has very good and stable performance over the past 10s years, and gained high recognition from the customer. Since then, more and more Large scale H Beam End Facing Machine of DX40xx and larger (DX5080/ DX6080) have been made for customers both in China and abroad, and have acquired word of mouth from customers;
3) Workpieces for these Heavy duty H Beam End Milling Machine with 4m vertical stroke and higher are usually large scale special made structure members, for applied in Shipbuilding/ Power Plant/ Oil Derrick, etc., as shown in the 2nd photo.
Not every producer in Machine Tool Works Industry has strength on design and producing such big and heavy duty equipment. The key points on capability of delivering Large I Beam End Facing Machine lies in ability on developing special designed and manufactured machine frame, especially its base bed and column:
1)The base bed and column of these DX40xx (and larger) Heavy duty H Beam End Face Milling Machine are made from finely machined integral members, welded into the shape of structure, and integrally annealed post welding;
2)For heavy duty of Large H Beam End Facing machine, its cross section size of body and column are calculated and made specifically larger with sufficient margin for the purpose of making strong and sturdy structure, especially vertical column, which determines rigidity and firmness of end face milling job in the H Beam End Facing Machine;
3)As can be seen from the 3rd/ 4th/ 5th photos, there are groups of stiffeners deployed all along machine body of the Heavy duty H Beam End Milling Machine, especially the connection between upright column and base bed, making the main frame of entire set of large machine more solid and durable;
4)The raw materials for making mechanical system of the Heavy duty H Beam End Milling Machine is 20~30mm thickness high strength steel plates and section steels
5)In all, the prerequisite on successful performance of the Heavy duty H Beam End Face Milling Machine, is its mechanical system has features of firm, stable, and good precision, without deform;
i. Make foundation based on the drawing from us;
ii. Make workpiece rack of corresponding size. (Please check the first picture) Usually for super large size of H Beam End Facing Machine from DX4080, customer prepare on workpiece platform based on practical condition;
7)For Heavy duty H Beam End Milling Machine, after commissioning at our company, its machine body is disassembled, shipped to customer site, assembled into an integral machine again, and then made commissioning. The levelness of machine base bed and verticality of upright column are critical control parameters in installation.
Below are parameters of DX4080 Heavy duty H Beam End Face Milling Machine:
Technical Parameter | DX4080 Heavy duty H Beam End Milling Machine (Large Beam End Facing Machine) |
Applicable Max. Workpiece Cross Section Height (mm) | 4000 |
Applicable Max. Workpiece Cross Section Width (mm) | 8000 |
End Facing Head Power | 7.5KW |
Horizontal End Facing Speed for Workpiece Width | Stepless within 150∼600mm/min, Inverter Control |
Vertical End Facing Speed for Workpiece Height | Stepless within 150∼600mm/min, Inverter Control |
Horizontal and Vertical Traveling Guide | Heavy duty Precise Linear Guiderail, assembled onto machine body |
Horizontal and Vertical Way Idle Speed | 1200 mm/min. |
Facing Head Spindle Rotation Speed | 100 ~ 630 rpm |
Cutter Head Diameter | D=φ160-320 mm |
Angle of Facing Head along Vertical Surface | 0º∼45º |
Horizontal Driving Motor Power | 4 kW |
Vertical Driving Motor Power | 4 kW |