PHJ ZHJ Cost Effective H Beam Assembly Weld Straighten Integral Machine
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PHJ ZHJ Cost Effective H Beam Assembly Weld Straighten Integral Machine

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The introduction of Cost Effective H Beam Assembly Weld Straighten Integral machine in 2009 brought along revolutionary development in steel structure industry, thanks to its capability on both reducing cost and maintaining good quality at the same time in great extent for production of welding H Beam.

 

Essence of business lies in increasing profit. For this purpose, reducing cost is the foremost important factor. With the introduction of this PHJ and ZHJ Cost effective H Beam Assembly Welding Straightening Integral machine,

  1) Both the period cost of machine purchase/ facility and variable cost of labor/ utility/manufacturing can be greatly reduced;

   2) Quality of finished product (welding H Beam) is maintained and improved;

   3) Productivity is boosted.

To be specific, data analysis on adoption of this Cost effective H Beam Assembly Weld Straighten Integrated machine is as below:

    1) Investment on one set of Cost effective H Beam Assembly Weld Straightening machine is 70% that of total

       investment of H Beam Assembly machine, Welding machine and Straightening machine combined;

    2) Land occupation of one set of Cost effective H Beam Assembly Weld Straighten machine is one third that of 

       H Beam Assembly machine, Welding machine and Straightening machine combined;

    3) Electricity consumption of one set of Cost effective H Beam Fabrication machine is 50% that of H Beam

        Assembly machine, Welding machine and Straightening machine combined;

    4) With the remove of Gas Shielded CO2 Tack welding in the process of H Beam assembling, the 

       corresponding cost of welding power source/utility cost of electricity/ consumables cost of fluxed core wire

       are also be saved;

    5) With the remove of H Beam hoisting and transporting equipment among  H Beam Assembly machine, 

       Welding machine and Straightening machine, this Fast Speed H Beam Assembly Weld Straighten Integral 

      machine eliminates not only internal process steps, but also WIP (Waiting in Process), making great 

      contribution to boosting manufacturing efficiency;

    6) Also with the remove of Gas Shielded CO2 Tack welding in the process of H Beam assembling, the 

       corresponding CT (Cycle Time) is eliminated from total CT of this Fast Speed H Beam Fabrication machine, 

       making another great contribution to boosting manufacture efficiency;

    7) With all the above-mentioned improvement on lowering cost and boosting productivity, quality of the 

      finished product is always maintained and kept on improving: We persist on keeping all our products in the

      state of Continuous Improvement, making the machine not only a cost effective, but also good quality 

      H Beam Assembly Weld Straighten Integral machine;

    8) Operation of one set of this cost effective and good quality H Beam Fabrication machine only need 1~1.5

      operators, comparatively, operation of H Beam Assembly machine, Welding machine and Straightening 

      machine and transporting equipment combined need 6 operators

    9) With this good quality and cost effective H Beam Fabrication machine, H beam assembly, welding and 

      straightening can be made with one pass one time operation, lifting production efficiency 60%~70% 

     compared with using the 3 three machines of H Beam Assembly, Welding and Straightening combined.  

 


Below are specifications of PHJ-series and PHJ-series Cost Effective and Good Quality H Beam Assembly Weld Straighten Integral Machine:

Technical   parameter

PHJ15

PHJ18

PHJ20

ZHJ8015

ZHJ8018

ZHJ8020

Web   height

200∼1500mm

200∼1800mm

200∼2000mm

200∼1500mm

200∼1800mm

200∼2000mm

Web   thickness

5∼30mm

6∼32 mm

Flange   width

200∼800mm

150∼750mm

Flange   thickness

6∼40 mm

Work-piece   length

3000∼15000mm

Single   Pass Welding Seam Height

8 ~ 12 mm

Welding   Speed

(Assembly,   Straighten same)

200∼1200mm/min.(VFD)

 Machine size(L×W×H)

28m×4m×4.6m

28m×4m×4.9m

28m×4m×5.1m

28m×4m×4.2m

28m×4m×4.5m

28m×4m×4.8m


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