RH-2000 Automated Plate Edge Rounding Machine for Port Machinery
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RH-2000 Automated Plate Edge Rounding Machine for Port Machinery

1. The Topic in this Product Section of RH2000 Automatic Plate Edge Trimming and Rounding Machine
2. Operation of RH2000 Automatic Plate Edge Deburring and Rounding Machine
3. Tasks of Operator in Operating the RH2000 Automatic Plate Edge Rounding Trimming Machine
4. Operation Steps in RH Series Automatic Plate Edge Trimming and Rounding Machine
5. Technical Parameters of RH2000 Automatic Plate Edge Rounding Machine
 
 
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1.  RH2000 Automatic Plate Edge Trimming and Rounding Machine:

1) Up to now, for RH series machine product, we have introduced topics covering: Usage, performance, structure, main components, configuration, motion and driving mode in the previous product introduction. If you have interest, please check product sections of RH Series, and RH2000, and RH3000 models machine;

2) In this product section of RH2000 Automatic Plate Edge Rounding Trimming Machine, we will discuss its automation in terms of operation and process management, echoing this product name of “Automatic”. From customer’s perspective, this is one of their focus of attention during machine purchase.



2. Operation of RH2000 Automatic Plate Edge Deburring and Rounding Machine:

Automatic Operations, without human interference in the machine:

Please check below sketch on operating interface of HMI (Human Machine Interface) in Wuxi JACK machine:  (Fig.1)

Fig1 Edge Rounding Machine 22

1) Operating Interface in RH series Automatic Edge Rounding Trimming Machine:

a) Language: Shown in the above small sketch on HMI touch screen, it is in Chinese language. Of course, any language is available for customer convenience in this machine. It denotes the total edge rounding length of current rounding rollers (“Accumulated Edge Rounding Length);

b) Service Life of Edge Rounding Rollers: This is because that, in daily operation of the machine, the edge rounding rollers is consumable. We give its suggested working life (In the form of “Total Rounding Length”) in machine parameters list, please check it at the end of this product section on parameters list;

c) Another parameter shown in this interface is diameter of edge rounding roller (“Rounding Roller Diameter”): For RH2000 model large width Edge Rounding Machine, Wuxi JACK prepares 2 types of edge rounding rollers, catering on the 2 grades of workpiece plate thickness: (10 ~14mm), and (14~ 40mm);

2) Working Speed in RH Series Automatic Plate Edge Rounding Machine:

a) High Constant Velocity: The edge rounding speed is usually constant values of 7,200mm/min.;

b) If customers need the working speed to be adjustable, for example, in the range of 3,000 ~ 12,000 mm/min., A.C. inverter will be used in the machine for this purpose, and a corresponding digital display meter will be installed on operating panel accordingly.



3. Tasks of Operator in RH2000 Automatic Plate Edge Rounding Trimming Machine:

1) Loading and unloading of workpiece plate and finished edge rounded plate into and out of the machine;

2) Adjust on positioning of workpiece plate and edge rounding rollers, based on workpiece size: Width and thickness. This is made by means of controlling pushbuttons and switches on operating panel of the machine: 

Hand held operating panel of the RH1500 model machine: (Fig.2)

Fig2 Edge Rounding Machine 1

3) Process Monitor: Observe on and monitor edge rounding operation in the machine, making it carried out normally as expected.



4. Operation Steps in Automatic Plate Edge Trimming and Rounding Machine:

1) Lift the workpiece plate onto input conveyor roller table of the machine, and place the plate at middle position of the roller table as much as possible. Please check below photo;

2) Based on workpiece plate width, select the proper quantity of corresponding downward pressing rollers: Whether it is 1 piece, or 2 pieces, or totally 3 pieces to be used: 

Downward pressing rollers of RH1500 model machine: (Fig.3)

Fig3 Edge Rounding Machine 9 IMG_2483

3) Adjustment on Plate Position: Position and clamp the workpiece plate precisely based on its overall dimensions, including thickness, width, and straight condition of edge rounding side, by means of adjusting on the vertical and horizontal positioning oil cylinders in the Edge Rounding Trimming Machine;

4) Initiation on Operation: Start on main transmission motor, sending forward workpiece plate, and have it edge rounded at the same time going through the automatic RH1500 model machine:

Function cell in Wuxi JACK RH1500 model machine: (Fig.4)

Fig4 Edge Rounding Machine 10 IMG_3299

5) The air drive edge rounding scrap cleaning unit will clear away debris, which is generated in the rounding process in the machine.



5. Technical Parameters of RH2000 Automatic Plate Edge Rounding Machine:

RH2000 Automatic Plate Edge Rounding Trimming Machine

No.

Item  

Parameter

1

Valid Working Part Width Range

150 ~ 2000 mm

2

Valid Working Part Thickness Range

10 ~ 40 mm

3

Valid Working Part Length

1000 ~ 12000 mm

4

Valid H Beam Min. Web Height

320 mm

5

Rounding and Trimming Speed

7200 mm/min.

6

Finished Rounding Radius

R2.5 mm

7

Main Rounding Rollers Diameter

φ300 mm

8

Main Rounding Rollers Working Life

50,000m (On specific material)

9

Power of Hydraulic Station

4 kW

10

Max. Pressure in Hydraulic System

12 MPa

11

Gas Pressure

0.4 ~ 0.6 MPa

12

Input and Output Conveyor Length

10m each

13

Machine Total Power

10.6 kW

14

Electricity Specification

380V, 50Hz, 3 Phase


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WUXI AMASS MACHINERY CO., LTD
WUXI JACK TECHNOLOGY CO., LTD
0510-83297829
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Chinese Language: 13621515089
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