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1) Up to now, for RH series machine product, we have introduced topics covering: Usage, performance, structure, main components, configuration, motion and driving mode in the previous product introduction. If you have interest, please check product sections of RH Series, and RH2000, and RH3000 models machine;
2) In this product section of RH2000 Automatic Plate Edge Rounding Trimming Machine, we will discuss its automation in terms of operation and process management, echoing this product name of “Automatic”. From customer’s perspective, this is one of their focus of attention during machine purchase.
Automatic Operations, without human interference in the machine:
Please check below sketch on operating interface of HMI (Human Machine Interface) in Wuxi JACK machine: (Fig.1)
a) Language: Shown in the above small sketch on HMI touch screen, it is in Chinese language. Of course, any language is available for customer convenience in this machine. It denotes the total edge rounding length of current rounding rollers (“Accumulated Edge Rounding Length”);
b) Service Life of Edge Rounding Rollers: This is because that, in daily operation of the machine, the edge rounding rollers is consumable. We give its suggested working life (In the form of “Total Rounding Length”) in machine parameters list, please check it at the end of this product section on parameters list;
c) Another parameter shown in this interface is diameter of edge rounding roller (“Rounding Roller Diameter”): For RH2000 model large width Edge Rounding Machine, Wuxi JACK prepares 2 types of edge rounding rollers, catering on the 2 grades of workpiece plate thickness: (10 ~14mm), and (14~ 40mm);
a) High Constant Velocity: The edge rounding speed is usually constant values of 7,200mm/min.;
b) If customers need the working speed to be adjustable, for example, in the range of 3,000 ~ 12,000 mm/min., A.C. inverter will be used in the machine for this purpose, and a corresponding digital display meter will be installed on operating panel accordingly.
1) Loading and unloading of workpiece plate and finished edge rounded plate into and out of the machine;
2) Adjust on positioning of workpiece plate and edge rounding rollers, based on workpiece size: Width and thickness. This is made by means of controlling pushbuttons and switches on operating panel of the machine:
Hand held operating panel of the RH1500 model machine: (Fig.2)
3) Process Monitor: Observe on and monitor edge rounding operation in the machine, making it carried out normally as expected.
1) Lift the workpiece plate onto input conveyor roller table of the machine, and place the plate at middle position of the roller table as much as possible. Please check below photo;
2) Based on workpiece plate width, select the proper quantity of corresponding downward pressing rollers: Whether it is 1 piece, or 2 pieces, or totally 3 pieces to be used:
Downward pressing rollers of RH1500 model machine: (Fig.3)
3) Adjustment on Plate Position: Position and clamp the workpiece plate precisely based on its overall dimensions, including thickness, width, and straight condition of edge rounding side, by means of adjusting on the vertical and horizontal positioning oil cylinders in the Edge Rounding Trimming Machine;
4) Initiation on Operation: Start on main transmission motor, sending forward workpiece plate, and have it edge rounded at the same time going through the automatic RH1500 model machine:
Function cell in Wuxi JACK RH1500 model machine: (Fig.4)
5) The air drive edge rounding scrap cleaning unit will clear away debris, which is generated in the rounding process in the machine.
RH2000 Automatic Plate Edge Rounding Trimming Machine | ||
No. | Item | Parameter |
1 | Valid Working Part Width Range | 150 ~ 2000 mm |
2 | Valid Working Part Thickness Range | 10 ~ 40 mm |
3 | Valid Working Part Length | 1000 ~ 12000 mm |
4 | Valid H Beam Min. Web Height | 320 mm |
5 | Rounding and Trimming Speed | 7200 mm/min. |
6 | Finished Rounding Radius | R2.5 mm |
7 | Main Rounding Rollers Diameter | φ300 mm |
8 | Main Rounding Rollers Working Life | 50,000m (On specific material) |
9 | Power of Hydraulic Station | 4 kW |
10 | Max. Pressure in Hydraulic System | 12 MPa |
11 | Gas Pressure | 0.4 ~ 0.6 MPa |
12 | Input and Output Conveyor Length | 10m each |
13 | Machine Total Power | 10.6 kW |
14 | Electricity Specification | 380V, 50Hz, 3 Phase |
1) Up to now, for RH series machine product, we have introduced topics covering: Usage, performance, structure, main components, configuration, motion and driving mode in the previous product introduction. If you have interest, please check product sections of RH Series, and RH2000, and RH3000 models machine;
2) In this product section of RH2000 Automatic Plate Edge Rounding Trimming Machine, we will discuss its automation in terms of operation and process management, echoing this product name of “Automatic”. From customer’s perspective, this is one of their focus of attention during machine purchase.
Automatic Operations, without human interference in the machine:
Please check below sketch on operating interface of HMI (Human Machine Interface) in Wuxi JACK machine: (Fig.1)
a) Language: Shown in the above small sketch on HMI touch screen, it is in Chinese language. Of course, any language is available for customer convenience in this machine. It denotes the total edge rounding length of current rounding rollers (“Accumulated Edge Rounding Length”);
b) Service Life of Edge Rounding Rollers: This is because that, in daily operation of the machine, the edge rounding rollers is consumable. We give its suggested working life (In the form of “Total Rounding Length”) in machine parameters list, please check it at the end of this product section on parameters list;
c) Another parameter shown in this interface is diameter of edge rounding roller (“Rounding Roller Diameter”): For RH2000 model large width Edge Rounding Machine, Wuxi JACK prepares 2 types of edge rounding rollers, catering on the 2 grades of workpiece plate thickness: (10 ~14mm), and (14~ 40mm);
a) High Constant Velocity: The edge rounding speed is usually constant values of 7,200mm/min.;
b) If customers need the working speed to be adjustable, for example, in the range of 3,000 ~ 12,000 mm/min., A.C. inverter will be used in the machine for this purpose, and a corresponding digital display meter will be installed on operating panel accordingly.
1) Loading and unloading of workpiece plate and finished edge rounded plate into and out of the machine;
2) Adjust on positioning of workpiece plate and edge rounding rollers, based on workpiece size: Width and thickness. This is made by means of controlling pushbuttons and switches on operating panel of the machine:
Hand held operating panel of the RH1500 model machine: (Fig.2)
3) Process Monitor: Observe on and monitor edge rounding operation in the machine, making it carried out normally as expected.
1) Lift the workpiece plate onto input conveyor roller table of the machine, and place the plate at middle position of the roller table as much as possible. Please check below photo;
2) Based on workpiece plate width, select the proper quantity of corresponding downward pressing rollers: Whether it is 1 piece, or 2 pieces, or totally 3 pieces to be used:
Downward pressing rollers of RH1500 model machine: (Fig.3)
3) Adjustment on Plate Position: Position and clamp the workpiece plate precisely based on its overall dimensions, including thickness, width, and straight condition of edge rounding side, by means of adjusting on the vertical and horizontal positioning oil cylinders in the Edge Rounding Trimming Machine;
4) Initiation on Operation: Start on main transmission motor, sending forward workpiece plate, and have it edge rounded at the same time going through the automatic RH1500 model machine:
Function cell in Wuxi JACK RH1500 model machine: (Fig.4)
5) The air drive edge rounding scrap cleaning unit will clear away debris, which is generated in the rounding process in the machine.
RH2000 Automatic Plate Edge Rounding Trimming Machine | ||
No. | Item | Parameter |
1 | Valid Working Part Width Range | 150 ~ 2000 mm |
2 | Valid Working Part Thickness Range | 10 ~ 40 mm |
3 | Valid Working Part Length | 1000 ~ 12000 mm |
4 | Valid H Beam Min. Web Height | 320 mm |
5 | Rounding and Trimming Speed | 7200 mm/min. |
6 | Finished Rounding Radius | R2.5 mm |
7 | Main Rounding Rollers Diameter | φ300 mm |
8 | Main Rounding Rollers Working Life | 50,000m (On specific material) |
9 | Power of Hydraulic Station | 4 kW |
10 | Max. Pressure in Hydraulic System | 12 MPa |
11 | Gas Pressure | 0.4 ~ 0.6 MPa |
12 | Input and Output Conveyor Length | 10m each |
13 | Machine Total Power | 10.6 kW |
14 | Electricity Specification | 380V, 50Hz, 3 Phase |