LHZ Heavy Duty Fixed Base Column Electric Revolve Welding Manipulator
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LHZ Heavy Duty Fixed Base Column Electric Revolve Welding Manipulator

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In the previous section we discussed matters concerned with design of heavy duty welding column and boom. In this product we will go on discuss its operation.

 

Same as design, with the increasement of tonnage and dimension, operation of these big-size weld manipulating machine also poses challenging in terms of both safety and convenience. For this reason, we take special care on easy and convenient operation on these heavy duty SAW column and boom for customers:

User-friendly Operation:

    1) Passageway:

       Please check below picture:

      A--Passway

       - A passageway is installed at the front end of boom. Operators and other specialists can walk on it for doing

        job of this convenient column & boom;

     2) Staircase and overhead platform:

       Please check below picture:

    B -Staircase and platform

       - An overhead platform is fit at the top of column, for maintenance and service on this welding manipulator

         for tank welding;

       - A staircase for climbing onto the platform is secured alongside the column;

   3) Reduce total height of the equipment

      Please check below picture:

      C--Motor and chair

      - Conceivably, for heavy duty automatic welding column & boom, its total height should be tried to maintained

       to minimum. For this purpose, we put the column elevating motor inside the fixed base of the machine

       instead of on top of the column;

      - This also makes maintenance and service job safe and convenient;

    4) Chair for Operator

      Please check the above picture.

      -  From the perspective of ergonomics and lessening labor intensity, operator can operate this efficient tank

          welding machine in the position of sitting, instead of standing;

      -  When preparing chair for operator, need to fully consider average height and weight of local people;

   5) Operation

      - Due to the large size of heavy duty high efficiency weld manipulator, switches/ pushbuttons/knobs should be

        deployed at both operating panel and remote control pendant;

     - Due to series of outsourcing components used in this accurate tank welding machine, including welding 

       power source, seam tracing unit, wire feeder, flux recovery unit, as well as interlock with other equipment, such

      as welding positioner and roller bed, integration of these units and equipment is of vital importance. It is 

      custom-made in each of the application;

      - E-STOP button should be close at hand for operators

 

Below are parameters of Standard LHZ Column Electric Revolve Stationary Heavy duty Precise Welding Column and boom:

Model

LHZ

5×5

LHZ

5×6

LHZ

6×6

LHZ

7×7

LHZ

8×8

Boom vertical   stroke (mm)

5000

5000

6000

7000

8000

Boom horizontal   stroke (mm)

5000

6000

6000

7000

8000

Boom vertical   speed (mm/min)

1000/ 1500(for 7×7 and above)

Boom horizontal   speed (mm/min)

120 ~ 1200/ 80 ~ 1000 (for 7×7 and above)

Min. distance   between boom bottom and rail

surface(mm)

740 ~ 1180/1300 (for 5×6 and above)

Max. loading at   front end of boom (kg)

200

500

400

Column revolve

Motor drive, 0.17rpm

Trolley travel speed(mm/min)

N/A

Inner span of trolley rail (mm)

N/A


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