Flat Butt Welder MP25 Single Face Welding with Double Face Completion

In the attached second photo taken on the Wuxi JACK MP25 Plate Butt Joint Welding Machine, you can find the water tank at the front of the welding table, for water cooling system in the machine. Let’s start from here:

The large capacity water tank equipped with machine: (Fig.1)

1. Advantage of MP Series Plate Flat Butt Welding Machine:

1) MP series Plate Butt Welding Machine completes on the task of metal plate butt joint (Or flat joint) with one equipment,

Solving all the opening issues involved in Plate Butt Joint Welding Machine, 

including:

a) Cuts out welding groove by means of flame triple cutting torch at its plate incoming side, thus eliminating on dedicated beveling equipment, like Triple Plate Cutting Machine, or Edge Milling Machine:

The flame triple cutting side of Wuxi JACK MP models machine: (Fig.2)

b) Metal plates flipping over 180° after the first side welding, supposing adopting ordinary butt welding technique, instead of the melt through fully penetration welding (Implies: Single side welding and double side forming) in this machine;

c)  Carbon gouging on the reverse surface of metal plates before this reverse surface welding: (Fig.3)

d)  The second time butt welding on the reverse surface of metal plates;

2)  Besides, Wuxi JACK MP series Plate Flat Butt Welding Machine has reasonable structure equipped with high quality outsourced parts, which is easy for operation and maintenance;

3) For these reasons, this MP models machine is welcomed by customers from across manufacturing industries, including Steel Structure Industry, Ship building Industry and Bridge Building Industry… All the customers who have demand on metal plates joint:

Wuxi JACK MP25 model machine works at Russian customer workshop, with a piece of 30m length finished joint plate, on output roller tables of the machine: (Fig.4)

2. Technical Details in MP Series Plate Flat Joint Weld Machine:

1) Guideline on Plate Flat Butt Welding Machine:

a) For general picture on process technology of the machine, please check product section of “MP20 model machine”;

b) For constructure and main units of the equipment, please check product section of “MP30 model machine”;

c) For Melt through technology of the machine, please check product section of “MP35 model machine”;

2) Technical Details of Plate Flat Butt Welding Machine:

There is a Chinese Saying goes: “Details determine success or failure”. Here let’s pick up a few details to check high standard performance of the MP series machine:

a) Working Lamp on Flame Triple Cutting Torch and Butt Welding Torch:

As you may find from the second photo, in Wuxi JACK MP series Plate Flat Butt Welding Machine, welding torch extends all the way downward into the V slot of working table, which may lacks sufficient light for clear observance on working process. For this reason, there is working lamp on both butt welding and triple cutting torches of the machine:

Working lamp on flame triple cutting/ SAW butt joint welding torches of Wuxi JACK MP model machine: (Fig.5)

b) Laser Generator for Checking Welding Torch Position in Plate Flat Butt Welding Machine:

As you may find from below small photo, there is a projective facula right on the joint butt welding seam. This is projected from laser generator on welding torch, which is controlled with white color button in the photo. With this laser generator, you can check and confirm the exact correct position of welding torch:

Laser generator welding seam track on butt joint welding: (Fig.6)

c) Welding Wire Straightener in Plate Flat Joint Weld Machine:

i.  Please check the attached 5^th photo and below. The “long distance” movement of welding wire from wire roller to the tip of welding torch may become crooked or zigzag, which brings along negative effect on melt through fully penetration welding in the MP series Plate Butt Joint Welding Machine;

ii. So, the welding wire straightener is adopted in our machine, for adjusting on tension condition and straightness of the welding wire:  

High precision welding wire straightener on SAW butt welding torch: (Fig.7)

3. Technical Parameters of MP25 Plate Butt Joint Welding Machine: