Z10 Automatic T Beam Assembly And Tack Welding Machine
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Z10 Automatic T Beam Assembly And Tack Welding Machine

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The Z10 T Beam Assembly and Tack Welding machine takes the 3rd step in T Beam production following edge rounding. It has similar working principle and structure as H Beam assembly, but smaller size: Max. height of vertical plate (Stiffener) is 1000mm, compared with Max.1500mm width of web in welding H Beam.

 

   1. Technical Description of Z10 Automatic T Beam Assembling and Tack Welding machine:

   1.1  Purpose:

     - Z10 Automatic T Beam Assembly and Tack Weld machine is for assembling two pieces of steel plate into

       inversed T-shape and strengthen it with CO2 tack welding, making a piece of T Beam coming into being.

   1.2  Structure:

    1) Please check attached picture. The Z10 T Beam Assembly and Tack Weld machine has main body of gantry

       frame assembled onto machine bed;

    2) Input conveyor and output conveyor of 10~12m each for conveying raw material into and finished product

       out of this T Beam Assembly machine;

    3) Hydraulic pump station is put alongside machine body for easy connection and maintenance;

    4) 2 sets of CO2 tack welding power supply are put on the overhead platform at the top of gantry, with a 

      staircase assembled for climbing up the platform;

   1.3  Working Principle:

    1) The assembly and tack welding of T Beam with this Z10 automatic T Beam Assembling machine can be 

       divided into three major steps;

    2) The first step is the first-stage assembling (Rough assembling) with the 3 sets of manipulators (Pulling rod

      system, please check the 2nd attached picture) installed on the input conveyor;

   3) These manipulators (Pulling rod system) are hydraulic oil cylinder driven. It will position and clamp the 2 

     pieces of steel plates into the shape of inversed T, and clamp it for keeping the shape;

   4) The workpiece goes forward to the machine bed, which is the working area of this T Beam Assembling

      machine;

   5) There are final assembling unit, in the form of set of alignment rollers (Please check the 3rd attached picture),

      which adjusts and tightens the workpiece, finishing the second step of final assembly;

   6) The 3rd step operation of this Z10 T Beam Assembling and Tack Welding machine is to have CO2 tack welding

      in constant speed of 2000mm/min. along both sides of the assembled T Beam, making it into shape;

   1.4  Main Units:

     Z10 Automatic T Beam Assembly machine is mainly composed of:

    1) Machine body --- Including Gantry frame assembled with Machine bed;

    2) Input and output conveyor --- Same speed as Assembling and Tack welding;

    3) Pulling rod system (Manipulator) --- For the first step of assembling (Rough assembling), installed on the

       input conveyor, hydraulic driven;

    4) Assembling unit --- For final step of assembling (Precise assembling), in the form of set of alignment rollers,

      hydraulic driven;

    5) CO2 tack welding system --- Including 2 sets of CO2 welding power supply and welding torch, wire feeder, 

      console;

    6) Hydraulic system --- Give power on assembling process of this T Beam Assembly and Tack Welding machine;

    7) Control system --- Its core element is PLC;

    1.5  Operation:

    1) Operating panel (See attached) of Z10 T Beam Assembly machine is installed on the right lower section of 

        gantry column, for easy access and observance on working process;

    2) Management of CO2 welding system is integrated into the machine panel.

 

   2.  Below are parameters of this Z10 Automatic T Beam Assembly and Tack Welding machine:

Model

Z10 Automatic T Beam Assembling and Tack Welding   machine

Max. Height of T Beam Stiffener

(Vertical Plate) (mm)

1000

Thickness of T Beam Stiffener

(Vertical Plate) (mm)

8∽20

Width of T Beam End Plate

(Horizontal Plate) (mm)

100∽500

Thickness of T Beam End Plate

(Horizontal Plate) (mm)

10∽40

T Beam Length (mm)

4000∽12000

Max. T Beam Weight

15   Ton.

T Beam Assembly

 Automatic Positioning and Alignment

Tack Welding

Automatic   CO2 tack welding

Operator

1   operator

Conveyor speed (mm/min.)

2000,   constant

 

 


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