HB2000 High Capacity Automatic Welding H Beam Production Line
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HB2000 High Capacity Automatic Welding H Beam Production Line

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The HB2000 automatic high capacity H Beam Production Line is the largest of its kind in terms of both machine specification and H Beam produced. Conceivably, it is also the H Beam welding manufacture line with the biggest investment. In industry, this line is directly called “Heavy Duty Line”, which is the abbreviation of heavy-duty automatic high capacity H Beam production line with saw welder.

 

 1. As the process technology of classic automatic H Beam welding manufacture line introduced in previous product, below is the sketch illustrating on it:

 10- Process Flow

 2. And, corresponding, for a complete set of typical automatic HB2000 high capacity welding H Beam manufacture line, list of equipment is as follows:


  1) CNC Strip Plate Cutting machine of 4m Span                                                1 set

  2) Z20 H Beam Assembly machine with automatic Spot Weld                          1 set

  3) 90° Hydraulic Overturning Rack                                                                      3 sets/group

  4) LHC Column type SAW Welding machine                                                      4sets

  5) YGJ15 Travel Cart                                                                                             4 sets/2 groups

  6) 60° Hydraulic Overturning Rack                                                                      12 sets/4 groups

  7) YF1520 Movable 180°Hydraulic Overturning Rack                                          4 sets/2 groups

  8) HYJ Mechanical or YTJ Hydraulic H Beam Flange Straightening  machine      1set

  9) Transportation Conveyor                                                                                  1 set

 

Of the above listed equipment, the 1st set of CNC/Strip Plate Cutting machine is a general purpose equipment not limited to being used in the line of automatic I Beam Production Equipment. And the remaining products of the 2nd to 9th are all dedicated I Beam production equipment.

 

From above can be seen, the arrangement of these high capacity I Beam production equipment is in the form of modular type. Customer can determine specific model of machine for each step based on their H Beam size. For example, the 1st step of H beam assembly and tack weld machine can be Z15~Z18, based on size of H Beam web. This is also true with the 3rd step of flange straightening: either HYJ mechanical (for max. 40mm flange thickness) or YTJ hydraulic (For flange thickness up to 40~80mm) can be chosen.

 

Maintenance

    1) HB-series automatic or semi-automatic line of high capacity I Beam production equipment usually takes on

        heavy workloads (2 shifts working system is not uncommon);

    2) For its long-term stable running, thoughtful daily maintenance plan and strict enforcement is of vital 

       importance;

    3) In manual of each equipment we give suggestion on machine service. Customer can draft their service plan

        combining practical condition. For example, hydraulic system of H Beam Assembly machine:

        i.  Hydraulic oil grade:N32;

       ii.  Observe oil level of oil tank regularly; 

      iii.  Please exchange oil regularly. For new machine, after the first use of 3 months, it is necessary to replace

           new oil; From then on, replace oil every 6 months. Keep hydraulic oil clean. When applying oil, use 120-

          mesh sieve;

      iv.  When exchange oil, be sure to first empty the oil tank and clean it, then apply new oil;

Below are specifications of this HB2000 automatic high capacity H Beam welding manufacture line:

Model

HB2000   Automatic H Beam Production Line

Max. H Beam Web Width (mm)

2000

H Beam Web Thickness (mm)

6∽32

H Beam Flange Width (mm)

200∽800

H Beam Flange Thickness (mm)

6∽40  (Special thickness of   40~80mm also available)

H Beam Length (mm)

4000∽12000

Max. H Beam Weight

20 Ton.

H Beam Assembly

H Beam Assembly with Tack Welding machine

H Beam Welding

LHC H Beam Submerged Arc Welding machine

Flange and or H Beam Lengthways   Straightening

H Beam Straightening machine

Transfer of H Beam workpiece among   stations

With Flipping units/ Conveyor/ Travel Cart


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WUXI AMASS MACHINERY CO., LTD
WUXI JACK TECHNOLOGY CO., LTD
0510-83297829
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Chinese Language: 13621515089
No. 2, Ouyang Road, Runyang Village, Yang City, Luoshe Town, Huishan District, Wuxi City
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