ZHJ8010 T Beam Assembly Weld Straighten Integral Machine
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ZHJ8010 T Beam Assembly Weld Straighten Integral Machine

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Strictly speaking, the ZHJ8010 automatic T Beam Assembly Weld Straighten Integral machine does not belong to T Beam production line, but a set of individual equipment for T Beam production instead.

    1.  Product brief:

  1.1  Same as H Beam fabrication machine, this automatic T Beam Fabrication machine replaces the three 

     machines of T Beam assembling, welding and straightening into one machine, which saves Machine 

    investment/ Land occupation/ Operator involved;

  1.2  On the other hand, different from H Beam welding machine, which weld only 1~2 workpiece one time, the 

     T Beam welding machine can weld up to 6 workpieces simultaneously, while this ZHJ8010 Compact T Beam 

    Assembly Weld Straighten Integral machine can only weld one piece of T Beam at a time. So, its productivity is

     only 1/6 that of T Beam production line.

  1.3  Equipment Purpose:

     This ZHJ8010 Three in One T Beam Assembly Weld Straighten Integral machine is for producing welding 

    T Beam with one machine, integrating functions of assembly, welding and straightening;

  1.4  Equipment Structure:

   1)  This ZHJ8010 Three in One T Beam Fabrication machine has the constructure of gantry type machine body

     equipped with input & output conveyor;

   2)  The 3 critical working units of the T Beam Fabrication machine are fit at bed of the machine body, arranged

      in the sequence of assembly/ welding/ straightening viewed from raw material incoming side;

   1.5  Working Process:

   1)  The raw materials of 2 pieces of steel plates are hoisted onto input conveyor of this Fit up Full T Beam 

     Assembly Weld Straighten Integral machine;

   2) With action of the hydraulic manipulators (Pulling rod units) on the input conveyor, the 2 steel plates are put

       into shape of inversed-T;

   3) This workpiece travels forward to the machine bed beneath gantry frame, where all the working units of the 

     machine are installed here;

   4) With the precise assembling unit (Alignment rollers), the workpiece is assembled into final shape of inversed T;

   5) Meanwhile, the 2 pieces of CO2 welding torches weld both sides of the assembled T Beam in adjustable speed

     of 100~ 800mm/min.;

   6) The welded vertical plate (Stiffener) of this T Beam is straightened with a downward stroke solid straightening

      roller next to the welding torches;

   7) So, for this ZHJ8010 Fit up Full T Beam Fabrication machine, all the working units of Conveyor/Assembly/ 

     Weld/ Straightening share the same speed of 100~ 800mm/min., or we can say it is a one pass thru delivery of

     finished product;

  1.6  Main Units:

      The ZHJ8010 Three in One T Beam Assembly Weld Straighten Integral machine has the main units of:

    1) Machine main body --- A gantry frame fit onto machine bed, with all the working units of this compact 

       T Beam Fabrication machine installed here;

    2) Assembling unit --- Including 2~ 3 pieces of manipulators (Specific quantity depends on rated length of 

       T Beam to be produced), and a set of alignment rollers. All of these are hydraulic driven;

    3) Welding unit --- In T Beam production, it is CO2 GMAW welding. 2 sets of CO2 welding power supply and

       its supplementary units of wire feeder/ console;

    4) Straightening unit --- An electric motor drive solid straightening roller;

    5) Hydraulic system;

    6) Electric control system and its Control board/ Operating Panel & Pendant;

    1.7  Manipulation:

     1) Operation of this ZHJ8010 T Beam Assembly Weld Straighten Integral machine involves an experienced 

         operator only, or sometimes assisted with a novice;

     2) Management of CO2 welding is combined with that of the machine into its operating panel & pendant.

 

   2. Below are parameters of this ZHJ8010 Automatic Three in One T Beam Assembly Weld Straighten Integral machine:

Technical parameter

ZHJ8010

T Beam Stiffener

(Vertical Plate) Height

200∼1000mm

T Beam Stiffener

(Vertical Plate) Thickness

8∼ 20 mm

T Beam End Plate

(Horizontal Plate) Width

100∼500mm

T Beam End Plate

(Horizontal Plate) Thickness

10∼40 mm

T Beam length

4000∼15000mm

Working Speed (Feeding/ Assembly/ Weld/   Straightening)

100∼ 800mm/min.(VFD)

Single Pass Welding Seam Height

8~   12mm

Machine size(L×W×H)

28m×4m×5.1m

 

 


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