90° Angle Scope SXBJ-125 Double Heads Large Edge Milling Machine
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90° Angle Scope SXBJ-125 Double Heads Large Edge Milling Machine

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A. The General Background on SXBJ-125 Large Steel Plate Welding Groove Edge Milling Machine:

1. The attached photos reflect installation, assembling and validation of the Wuxi JACK SXBJ-125 special made Large Steel Plate End Milling Machine;

2. Customer: This set of Welding Groove End Beveling Machine is developed by Wuxi JACK for a Russian company from Ship Building industry;

3. What’s Difference with this Special Made SXBJ-125 Large Steel Plate End Beveling Machine:

There are some newly adopted functions embedded in this Large Steel Plate End Milling Machine, including:

1) Wider range of milling angle tilting for adjusting finished grooves;

2) Precise management and display on milling angle by means of HMI (Human machine interface);

3) Milling head motorized swing, etc.

Which we will have a brief introduction here in this product section of the Edge Milling Machine. The main focus is on unique milling angle of the End Milling Machine;

4. Purpose of This SXBJ-125 Large Steel Plate Edge Milling Machine:

1) The End Milling Machine helps customers getting ideal welding grooves of various types on workpieces edges, in the best degree of quality and efficiency:

2) Assembling and Testing Zone of Wuxi JACK SXBJ-125 Large Steel Plate End Beveling Machine: (Fig.1)

Fig1 Large Steel Plate Edge Milling Machine IMG_20211224_165005

3) The illustration on top/ straight / bottom edge chamfers made from End Milling Machine: (Fig.2)

Fig2 Edge Milling Machine

4) Working moment of Wuxi JACK SXBJ-125 Large Welding Groove Edge Milling Machine and its superior quality grooving: (Fig.3)

Fig3 Large Steel Plate Edge Milling Machine 115 IMG_20220103_094009



B. The Most Distinguished Technical Ability of SXBJ-125 Large Steel Plate Welding Groove End Beveling Machine: Broader Range of Milling Head Angle Adjustment:

1. In “Ordinary” or Standard models of XBJ and SXBJ series double heads Plate End Milling Machine:

1) The general purpose Edge Milling Machine has one piece of milling head tilted in the range of 0° to 45°, for performing up and straight edge beveling;

2) And the other piece of milling head tilted in the range of -45° to 0°, for performing bottom edge beveling;

3) The milling heads for implementing upper and straight edge beveling, together with bottom edge beveling in conventional Welding Groove End Beveling Machine: (Fig.4,5)

Fig4 Edge Milling Machine 34  Fig5 Edge Milling Machine 33

2. Comparatively, in this set of custom made SXBJ-125 Large Steel Plate Edge Milling Machine:

1) Both sets of the milling head have milling range of -45° to 45°;

2) In other words, you can take it that, every piece of the milling head in this set of Welding Groove Edge Milling Machine combines working capacity of the two milling heads in conventional or standard models of Welding Groove End Beveling Machine;

3) Fitting up the -45° to 45° swing angle milling head in Wuxi JACK SXBJ-125 Large Steel Plate Edge Milling Machine: (Fig.6)

Fig6 Large Steel Plate Edge Milling Machine IMG_20220103_093517

3. The Added Value of Double Sets -45° to 45° Milling Heads for Customers of SXBJ-125 Welding Groove Edge Milling Machine:

For customer of the plate End Beveling Machine, the favorable outcomes brought with these powerful milling heads are:

1) Either set of the milling head in this Large Steel Plate End Milling Machine can do both top and bottom edges beveling on workpiece steel plates;

2) In other words, you can draw conclusion that, every set of the milling head in this set of Large Steel Plate Edge Milling Machine integrates working capability of the two milling heads, in “ordinary” or standard model of plate End Beveling Machine;

3) Please check the attached second photo and below, for viewing on the two sets of milling heads stopped together in this SXBJ-125 Advanced Configuration Edge Milling Machine:

4) The installation orientation of the 2 sets of A.C. motors, for driving tilting of the 2 pieces of milling heads, in the Wuxi JACK SXBJ-125 special made Large Steel Plate End Milling Machine: (Fig.7)

Fig7 Large Steel Plate Edge Milling Machine 152 IMG_20211231_072852

5) You can identify from the above photo that, both sets of milling heads are in the position for carrying out bottom edge beveling, which is different from conventional types of double heads long stroke Edge Milling Machine.



C. Productivity Analysis on SXBJ-125 Special Made Large Steel Plate Welding Groove Edge Milling Machine:

i. Applicating Scenario Supposed: Talking on everyday application of the XBJ and SXBJ series Edge Milling Machine, suppose customers plan to make both top, straight and bottom edges beveling on their workpieces, let us make comparison on the three scenarios, by means of the three types of Welding Groove End Beveling Machine as below:

ii. Topic: How to fulfil outcome of top, straight and bottom edges beveling in Plate End Beveling Machine?

1. Single Head Configuration Welding Groove Edge Milling Machine:

1) In XBJ models single head Edge Milling Machine, the workpiece steel plates need to be loaded off and loaded into the Edge Milling Machine two times;

2) Together with one time of workpiece 180° overturning, for completing first top edge and then bottom edge beveling on edges of workpiece;

2. Conventional Double Heads Welding Groove Edge Milling Machine:

1) In “ordinary” or standard models of double heads Plate Edge Milling Machine, customers can use the piece of (0° to 45°) milling head for implementing top and straight edge beveling;

2) And the other piece of (-45° to 0°) milling head for implementing bottom edge beveling;

3) Meanwhile, the tasks of the two main heads in conventional double heads Plate Edge Milling Machine can not be exchanged;

4) For this reason, the two pieces of milling heads should be driven back and forth along working table of the Edge Milling Machine, for fulfilling its tasks;

3. This Tailor Made Wider Milling Angle Range Double Heads SXBJ-125 Edge Milling Machine:

1) With this this special made Large Steel Plate Edge Milling Machine, customers can have both sets of milling heads carrying out top and or bottom edges beveling at the same time;

2) This means that, tasks of the two sets of milling heads can be exchanged during running of the Large Steel Plate Edge Milling Machine, without moving the milling heads back and forth, rendering the best flexibility for Edge Milling Machine operation;

3) Please check attached video on checking running moment of this SXBJ-125 Large Steel Plate Edge Milling Machine.



D. Technical Parameters of SXBJ-125 Large Steel Plate Welding Groove Edge Milling Machine:

Below are technical parameters for this -45° to +45° Angle Range SXBJ-125 Double Heads Large Steel Plate End Beveling Machine:

Model

Technical Parameter

-45° to +45° Milling Angle Range SXBJ-125

Double Heads Large Steel Plate Welding Groove End Milling Machine

Max. Edge Milling Stroke on Workpiece Plate  

12,500 mm

Workpiece Steel Plate Width Specification

600mm to 3,000 mm

Steel Plate Thickness Range for Sheet Metal Edge Chamfering

6∼160 mm

Quantity of Hydraulic Drive Clamping Jacks

21 Pieces

Edge Milling Head Quantity

2 Sets

Tilting Angle Range of Top Milling Unit

-45° to +45°

Tilting Angle Range of Bottom Milling Unit

45° to +45°

Power of Milling Head

11 kW

Spindle rpm Scope of Edge Milling Head

65 ~ 715 r/min., 9 grades by handwheel

Hydraulic Power Motor

5.5 kW

Milling Unit Traveling Motor Power

2.2 kW

Milling Unit Lifting Motor Power

1.1 kW

Taper Hole of Milling Spindle End

ISO 50(7:24)

Milling Tilting Angle Management

By HMI

Milling Tilting Management

A.C. Motor drive and encoder, proximity switch

Workpiece Handling Way

By hydraulic Roller Conveyor

Edge Milling Speed

150∼1000 mm/min. Stepless and

Continuous with inverter

Idle High Speed of Milling Carriages

4000 mm/min. Constant

Applicable Diameter of Facer Plate

D=Ø125 ~ Ø320mm (Ø200mm For delivery)

Quantity of Hydraulic Jack Screw

8 sets, intermittently installed

Worktable Length

18.7 m

Worktable Width

550 mm

Worktable Height

1050 mm



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