Simplified Low Manufacturing Cost ASM63 L Steel Straightening Machine
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Simplified Low Manufacturing Cost ASM63 L Steel Straightening Machine

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As its name suggests, the ASM63 Angle Steel Straightening Machine of this product section has simpler structure than the standard type of ASM63 Angle Bar Straightener.



1. Analysis on Structure, Manufacturing Cost and Performance of Simplified ASM63 Angle Bar Straightening Machine:

1)     Structure of Angle Steel Straightening Machine:

a)       As you can find from the first photo, such simplified ASM Steel Angle Straightening Machine has four pieces of up straightening rollers and three pieces of low straightening rollers. Or, in other words, two pieces of lesser straightening rollers in total compared with standard structure of ASM63 L Steel Straighten Machine;

b)      Correspondingly, total length of the machine body is also 400mm shorter than that of the standard type ASM63 Angle Bar Straightener;

c)       Meanwhile, dimension / material and appearance of top and bottom straightening rollers in this simplified ASM63 Steel Angle Straightening Machine are identical as that of the standard type Angle Bar Straightener, and so its intervals;

2)     Manufacturing Cost of the L Steel Straighten Machine:

a)       Manufacturing cost of such kind of simplified Angle Steel Straightening Machine is 10% lower than that of the standard structure Angle Bar Straightener, and hence selling price of the machine;

b)      The disparity on manufacturing cost between the two types of machines mainly exists in its mechanical system, as analyzed above. The control system and driving system as well as transmission systems are all the same;

3)     Performance of the Angle Steel Straightening Machine:

a)       As we know, in ASM series Angle Bar Straightening Machine, the more tightly arranged top and bottom straightening rollers, the better of corresponding straightening effect; On the other hand, this will increase manufacturing cost of the machine accordingly. So, there is an optimum balance point between the two contradicting factors in design and manufacture of ASM L Steel Straighten Machine, which is five pieces of top rollers plus four pieces of bottom rollers as in the case of standard type of machine structure. Such kind of design in the Angle Steel Straightening Machine can get the straightening tolerance controlled within ±1mm/ 1m on its processed workpiece;

b)      So, why such simplified design of ASM63 Angle Steel Straightening Machine? --- Some customers do not have such strict requirement on straightness of finished Angle Steels. And such kind of simplified reduced Angle Bar Straightener can get the benefit of lower investment budget. Besides, the straightening effect from this simplified Steel Angle Straightening Machine is fairly good also: You can get the linearity of ± (1.2 ~ 1.4) mm/ 1m on straightened Angle Steels;

c)       Here, we need to emphasize that such kind of simplistic structure in ASM series Angle Steel Straightening Machine is only applicable for the smallest model of ASM63. For the remaining larger models of the Angle Bar Straightener, the standard structure of five top straightening rollers plus four bottom straightening rollers is a must for getting eligible output of ASM series Steel Angle Straightening Machine.



2. The other Main Units in Simplistic ASM63 Angle Bar Straightening Machine:

1)       As we introduced in the first segment, the solitary difference between simplistic and standard L Steel Straighten Machine lies in quantity of straightening rollers and hence length of machine main body. All the remaining units in the simplistic ASM63 Angle Bar Straightener are the same as standard machine. Please check the second to sixth photos on input and output conveyors of the machine/ upper and lower straightening rollers/ straightening cavity/ transmission chain cover/ control board and its control button of the ASM Angle Steel Straightening Machine;

2)       Complement on Contents of the Angle Steel Straightening Machine:

a)       If you want to get more information on usage and technical features of the machine, please check product section of “General Purpose Automatic Lengthwise ASM63 Angle Steel Straightening Machine”;

b)      If you want to have some understanding on the largest model of the machine, please check product section of “ASM200 High Power Motor Drive Angle Bar Straightening Machine”;

c)       If you want to get to know the first generation of the machine, please check product section of “ASM100 All Purpose Automatic Lengthways Steel Angle Straightening Machine”.



3. Technical Parameters of ASM63 Angle Steel Straightening Machine:

Below are specifications of Simplified Low Manufacturing Cost ASM63 Angle Steel Straightening Machine (Angle Iron Straightener):

Model

Technical Parameter

Simplified Low Manufacturing Cost ASM63

Angle Bar Straightening Machine

Min. Cross Section Size of Angle Bar

20 ×20×3 mm

Max. Cross Section Size of Angle Bar

63 ×63 ×8 mm

Length Range of Angle Bar

3,000 ~ 9,000 mm

Angle Bar Straightening Speed

6,000 mm/min.

Main Reducer Power

5.5 kW, 1440 rpm

Up Press Roller Adjusting Way

Manual Turning Handwheel

Upper and Lower Straightening Rollers Interval

393 mm

Upper / Lower Straightening Rollers Quantity

4/3 pieces

Input Conveyor Length

One Segment, 5.8 m

Output Conveyor Length

One Segment, 5.8 m


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