PHJ ZHJ High Efficiency H Beam Assembly Weld Straighten Integral Machine
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PHJ ZHJ High Efficiency H Beam Assembly Weld Straighten Integral Machine

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Efficiency is one of key factors when introducing equipment, and one of the critical targets during production. The PHJ-series and ZHJ-series H Beam Assembly Weld Straighten Integrated machine can meet such demand from customer to its fullest performance.



1.     Working Speed Compare among H Beam Fabrication Machine, H Beam Assembly Machine, H Beam Welding Machine and H Beam Straightening Machine:

1)       Let us make analysis on production efficiency improved with this High Efficiency Pull Through H Beam Welder (H Beam Assembly Welding Straightening Integral machine):

2)       Below is detailed list of working velocity of PHJ-series and ZHJ-series Automatic H Beam Production machine (H Beam Fabrication Machine) versus traditional H Beam Assembly machine, H Beam Welding machine and H Beam Straightening machine:

Standard Machine of:

Production Speed (m/min.)

PHJ-series and ZHJ-series Integral H Beam Fabrication machine (m/min.)

0.2 ~ 2 (Inverter Control), for   Assembly, SAW welding, Straightening

H Beam Assembly machine (m/min.)

0.3~ 3 (Inverter Control) for   Assembling and CO2 Tack Welding

H Beam Welding machine (m/min.)

0.2 ~ 2 (Inverter Control) for   SAW welding

H Beam Straightening machine (m/min.)

9 or 18 (Fixed Speed)



2. Analysis on Productivity between H Beam Fabrication Machine and H Beam Assemble/ Welding/ Straightening Machine:

From the above parameters-table we can see,

1) Welding is the bottleneck for welding H Beam production process;

2) The PHJ-series and ZHJ-series Three in One H Beam Welding machine (H Beam Assembly Welding Straightening Integral machine) is for producing light-duty and medium-duty welding H Beam;

3) For this specification range of welding H Beam, the PHJ-series and ZHJ-series Integrated function H Beam Welding Machine (Pull Through H Beam Welder) delivers 20%~30% higher output in conservative estimation that that of traditional H Beam production line composed of the three conventional machines (Assembly/ Welding/ Straightening);

4) The secret behind that is, for producing small and medium duty welding H Beam, only one time (or one pass) welding is necessary on the PHJ-series and ZHJ-series Automatic H Beam Production machine (Integrated Beam Welding machine). With remove of transferring jobs among the conventional three machines, the productivity is raised with this High Efficiency Integral Beam Welding machine (H Beam Fabrication machine);

5) The 2nd factor making contribution to higher production efficiency by PHJ-series and ZHJ-series H Beam Fabrication machine is the remove of original CO2 tack welding in H Beam Assembly machine. The corresponding CT (Cycle Time) is eliminated accordingly;

6) The 3rd factor making contribution to higher production efficiency by PHJ-series and ZHJ-series Three in One H Beam Welding machine (H Beam Assembly Welding Straightening Integral machine) is the remove of internal inspection times among the conventional process of Assembling, Welding and Straightening;

7) As summary and generally speaking, the typical H Beam production line which is composed of one set of H Beam assembly& tack welding, one set of H Beam SAW welding, and one set of H Beam straightening can deliver around 2000Tons of welding H Beam every year under one shift condition;

8) As comparison, thanks to the above-mention three contributing factors, one set of PHJ-series and ZHJ-series Automatic H Beam Production machine can deliver around 2500Tons of welding H Beam every year under the same condition of one shift;

0B- PHJ H Beam Welding Machine


3. Technical Parameters:

Below are specifications of PHJ-series and PHJ-series High Efficiency H Beam Assembly Weld Straighten Integrated machine:

Technical   parameter

PHJ15

PHJ18

PHJ20

ZHJ8015

ZHJ8018

ZHJ8020


Automatic H Beam Production machine

Web   height

200∼1500mm

200∼1800mm

200∼2000mm

200∼1500mm

200∼1800mm

200∼2000mm

Web   thickness

5∼30mm

6∼32 mm

Flange   width

200∼800mm

150∼750mm

Flange   thickness

6∼40 mm

Work-piece   length

3000∼15000mm

Single   Pass Welding Seam Height

8 ~ 12mm

Welding   Speed

(Assembly,   Straighten same)

200∼1200mm/min.(VFD)

Machine size(L×W×H)

28m×4m×4.6m

28m×4m×4.9m

28m×4m×5.1m

28m×4m×4.2m

28m×4m×4.5m

28m×4m×4.8m


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