PHJ ZHJ High Efficiency H Beam Assembly Weld Straighten Integral Machine
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PHJ ZHJ High Efficiency H Beam Assembly Weld Straighten Integral Machine

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Efficiency is one of key factors when introducing equipment, and one of the critical targets during production. The PHJ-series and ZHJ-series Welding H Beam Assembly Weld Straighten Integral machine can meet such demand from customer to its fullest performance.

 

Let us make analysis on production efficiency improved with this High Efficiency H Beam Assembly Weld Straighten Integral machine:

Below is the detailed list of delivering velocity of this High Efficiency H Beam Assembly Weld Straighten Integrated machine versus traditional H Beam Assembly machine, H Beam Welding machine and H Beam Straightening machine:

Standard Machine of:

Production Speed (m/min.)

High Efficiency   H Beam Assembly Welding Straightening Integral Machine (m/min.)

0.2 ~ 2 (Inverter Control), for   Assembly, SAW welding, Straightening

H Beam Assembly machine (m/min.)

0.3~ 3 (Inverter Control) for   Assembling and CO2 Tack Welding

H Beam Welding machine (m/min.)

0.2 ~ 2 (Inverter Control) for   SAW welding

H Beam Straightening machine (m/min.)

9 or 18 (Fixed Speed)

 

From the above parameters-table we can see,

   1) Welding is the bottleneck for welding H Beam production process;

   2) The PHJ-series and ZHJ-series High Efficiency H Beam Assembly Weld Straighten machine is for producing

       light-duty and medium-duty welding H Beam;

   3) For this specification range of welding H Beam, the High Efficiency H Beam Assembly Weld Straightening

       machine delivers 20%~30% higher output in conservative estimation that that of traditional H Beam 

       production line composed of the three conventional machines;

   4) The secret behind that is, for producing small and medium duty welding H Beam, only one time (or one

     pass) welding is necessary. With remove of transferring jobs among the conventional three machine, the

     productivity is raised with this High Efficiency H Beam Fabrication machine;

   5) The 2nd factor making contribution to higher production efficiency by this High Efficiency H Beam Fabrication

       machine is the remove of original CO2 tack welding in H Beam Assembly machine. The corresponding CT 

      (Cycle Time) is eliminated accordingly;

   6) The 3rd factor making contribution to higher production efficiency by this Fast Speed H Beam Assembly Weld

      Straighten Integral machine is the remove of internal inspection times among the conventional process of 

      Assembling, Welding and Straightening;

   7) As summary and generally speaking, the typical H Beam production line which is composed of one set of 

     H Beam assembly& tack welding, one set of H Beam SAW welding, and one set of H Beam straightening can 

    deliver around 2000Tons of welding H Beam every year under one shift condition;

   8) As comparison, thanks to the above-mention three contributing factors, one set of this Fast Speed H Beam 

     Fabrication machine can deliver around 2500Tons of welding H Beam every year under the same condition of

     one shift; 

   9) Besides, because the conventional H Beam Assembly and Straightening machine have lots of time in idle 

     condition, (especially the H Beam straightening machine, please check the above parameter table), waiting for 

    H Beam welding completion, line balance is at worse condition for traditional H Beam production line than that 

    of this high efficiency welding H Beam Fabrication machine, which makes uniform speed of H Beam assembly,

    welding and straightening. This is the reason workshop installed with this High Efficiency Welding H Beam 

   Fabrication machine usually sees smooth running of manufacturing flow.

 

Below are specifications of PHJ-series and PHJ-series High Efficiency H Beam Assembly Weld Straighten Integral Machine:

Technical   parameter

PHJ15

PHJ18

PHJ20

ZHJ8015

ZHJ8018

ZHJ8020

Web   height

200∼1500mm

200∼1800mm

200∼2000mm

200∼1500mm

200∼1800mm

200∼2000mm

Web   thickness

5∼30mm

6∼32 mm

Flange   width

200∼800mm

150∼750mm

Flange   thickness

6∼40 mm

Work-piece   length

3000∼15000mm

Single   Pass Welding Seam Height

8 ~ 12mm

Welding   Speed

(Assembly,   Straighten same)

200∼1200mm/min.(VFD)

 Machine size(L×W×H)

28m×4m×4.6m

28m×4m×4.9m

28m×4m×5.1m

28m×4m×4.2m

28m×4m×4.5m

28m×4m×4.8m


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