PHJ ZHJ Efficient H Beam Assembly Weld Straighten Integral Machine for Steel Structure
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PHJ ZHJ Efficient H Beam Assembly Weld Straighten Integral Machine for Steel Structure

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 PHJ-series and ZHJ-series Efficient H Beam Assembly Weld Straighten Integral machine are key products of Wuxi JACK, for rendering best service to customers of welding H Beam production in steel structure industry.

 

    1.  What can this Efficient H Beam Assembly Welding Straightening Integral machine bring for customer?

      1) These group of Efficient H Beam Assembly Weld Straighten Integrated machine is for producing light-duty

         and medium-duty welding H Beam of fillet height 8~12mm (Single pass welding);

      2) Its most salient advantage is replacing the whole line of H Beam production (Assembly/ Welding/ 

       Straightening/ Transfer) with one machine of this Fit Up Full H Beam Assembly Weld Straighten Integral 

      equipment;

      3) Thus, it attains the target of reducing investment & operation cost, improving productivity, and maintaining

        best& stable quality at the same time (For more detail, please check section 11 and 16 of introduction the 

       product from aspects of “Cost Effect” and “Good Quality” for this Efficient H Beam Assembly Weld 

       Straightening machine);

     4) Besides, material flow and line balance rate of workshop with this efficient H Beam Assembly Weld Straighten

        machine is also raised from below average of 50% to optimum level of 80%~90%.

 

     2. Outline on structure of PHJ-series and ZHJ-series Efficient H Beam Assembly Weld Straighten Integral

        equipment:

        The H Beam Assembly Weld Straighten Integral machine has modular structure of:

    I. Main body:

     1) Top gantry--- It is and inversed “U”-shape frame, assembled with machine base into an integral machine

         body, serving as essential working unit of this Fit Up Full H Beam Fabrication equipment;

     2) Base --- It is the “Body and Trunk” of this Efficient H Beam Fabrication machine. All the critical operating 

        elements of the machine, including Assembly unit/ Welding unit/ Straightening unit/ Hydraulic system/ Motor

        & Reducer/ Welding system, are all installed at this unit;

     3) Assembly unit--- In terms of working sequence, this is the first critical function unit of this efficient H Beam 

       Fabrication Equipment. It fulfils Assembling task of the machine, which Includes three sets of manipulators& 

       its positioning units, the tail aligning units, and flange & web alignment rollers;

     4) Welding unit--- In terms of working sequence, this is the second critical function unit of this efficient H Beam

       Fabrication machine, which includes 2 sets of welding power supply (SAW and or CO2), its control console, 

       wire-feeder, and flux recovery unit in the case of SAW (Submerged Arc Welding);

     5) Straightening unit--- In terms of working sequence, this is the third critical function unit of this Fit Up Full 

       H Beam Fabrication equipment, which includes a piece of heavy force downward stroke straightening roller, 

       and its hydraulic cylinder;

   II. Transport unit:  

    1) This section serves as “Arm” of this Efficient H Beam Assembly Weld Straighten Integral machine;

    2) It includes three segments of input and output conveyor each (totally 10m length each);

    3) One driving segment and two idling segment each;

    4) For safety purpose, the transmission unit of the conveyor is covered;

   III. Hydraulic pump station:

     1) This unit is the “Blood”, or power source of this Efficient H Beam Assembly Weld Straighten Integral 

        equipment;

     2) The assembling unit of manipulators, alignment rollers, and straightening unit of straightening roller are all

        driven with this hydraulic system;

   IV. Control system

      1) This unit is “Brain” of this Efficient H Beam Fabrication machine;

      2) Its core elements are PLC and inverter.

 

In this way, the PHJ-series and ZHJ-series Fit Up Full H Beam Assembly Weld Straighten Integral equipment is easy for installation, commissioning, operation and maintenance. Ever since its going into market, the product gained more and more customer acceptance both in Chinese mainland and Overseas market.

 

And with years of communication with and feedback from customers around the globe, Wuxi JACK has this Fit Up Full H Beam Fabrication equipment in continuous improvement all along, in its design, manufacture and service.

 

Below are specifications of PHJ-series and PHJ-series Efficient Fit Up Full H Beam Assembly Weld Straighten Integral Equipment:

Technical   parameter

PHJ15

PHJ18

PHJ20

ZHJ8015

ZHJ8018

ZHJ8020

Web   height

200∼1500mm

200∼1800mm

200∼2000mm

200∼1500mm

200∼1800mm

200∼2000mm

Web   thickness

5∼30mm

6∼32 mm

Flange   width

200∼800mm

150∼750mm

Flange   thickness

6∼40 mm

Work-piece   length

3000∼15000mm

Single   Pass Welding Seam Height

8 ~ 12 mm

Welding   Speed

(Assembly,   Straighten same)

200∼1200mm/min.(VFD)

 Machine size(L×W×H)

28m×4m×4.6m

28m×4m×4.9m

28m×4m×5.1m

28m×4m×4.2m

28m×4m×4.5m

28m×4m×4.8m

 


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