PHJ ZHJ Automatic H Beam Assembly Weld Straighten Integral Machine
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PHJ ZHJ Automatic H Beam Assembly Weld Straighten Integral Machine

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PHJ-series and PHJ-series Automatic H Beam Assembly Weld Straighten Integral machine improves automation degree of welding H Beam production, and reduces manual labor operation to the minimum degree.


Automation brought along with the PHJ-series and PHJ-series Automatic H Beam Assembly Welding Straightening Integral machine:

  1. Before introduction of these Automatic H Beam Assembly Weld Straighten Integrated machine, it needs 6 operators to compose a team for welding H Beam production;

  2. Namely, 2 operators for H Beam Assembly& CO2 Tack Welding machine, 2 operators for H Beam SAW Welding machine, 1 operator for H Beam Straightening, and 1 operator for the task of transferring the workpiece among the three machines;

  3. Now, only 1~1.5 operators are obliged to accomplish output of this Automatic H Beam Fabrication machine. Here 1.5 operators refer to one veteran operator leading an apprentice for backup;

  4. Manual job for operating the Automatic H Beam Assembly Weld Straighten machine:

    -  Load of flange and web onto input conveyor of this Three in One H Beam Fabrication machine;

    -  Setting welding parameters on the console of welding power supply (For batch of workpiece, one time set-up

       is sufficient);

    -  Watch on working process of the Three in One H Beam Assembly Weld Straighten Integral machine;

  5. See attached picture, workshop of these PHJ-series and PHJ-series Automatic H Beam Assembly Welding 

      Straightening machine draws much closer to unmanned condition, thanks to its high automation;

  6. The secret behind highly automation of this efficient H Beam Fabrication machine is its design, that assistant

       jobs involving manual work is greatly reduced: When the raw material of flange and web are sent to the 

     machine, all the following operation of H Beam Assembly, Welding and Straightening can be finished with 

     working unit of H Beam Alignment, SAW or CO2 Welding, and Straighten respectively;

  7. The whole production process of this Automatic H Beam Fabrication machine is manipulated with control 

    system, of which PLC is the core element (brain). With years of grope, we keep machine structure, process 

    technology, control program in continuous improvement, maintaining it at optimum status all the while.

 

Below are specifications of PHJ-series and PHJ-series Efficient H Beam Assembly Weld Straighten Integral machine:

Technical   parameter

PHJ15

PHJ18

PHJ20

ZHJ8015

ZHJ8018

ZHJ8020

Web   height

200∼1500mm

200∼1800mm

200∼2000mm

200∼1500mm

200∼1800mm

200∼2000mm

Web   thickness

5∼30mm

6∼32 mm

Flange   width

200∼800mm

150∼750mm

Flange   thickness

6∼40 mm

Work-piece   length

3000∼15000mm

Single   Pass Welding Seam Height

8 ~ 12 mm

Welding   Speed

(Assembly,   Straighten same)

200∼1200mm/min.(VFD)

 Machine size(L×W×H)

28m×4m×4.6m

28m×4m×4.9m

28m×4m×5.1m

28m×4m×4.2m

28m×4m×4.5m

28m×4m×4.8m


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