Up And Straight Grooving Single Head Edge Milling Machine
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Up And Straight Grooving Single Head Edge Milling Machine

A. Classification and Definition on XBJ Models Single Head Steel Plate Edge Milling Machine: What is / mechanical working table
B. Specification, Technical Features, and Application of XBJ Models Single Head: Applicable Edge Milling Stroke/ Technical Features (Milling Head Installation power and Orientation) / Applicable Workpiece / Types of Grooves Produced
C. Advantage and Disadvantage of XBJ Models Single Head
D. Technical Parameters of XBJ Series Single Head
 
 
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A. Classification and Definition on XBJ Models Single Head Steel Plate Edge Milling Machine:

1. What is Single Head Steel Plate Edge Grooving Machine:

1) There is one set of milling head and its motorized carriage, equipped in one set of the Automatic Steel Plate Beveling Machine. See below photo:

2) The mechanical working table of Wuxi JACK XBJ-6 Single Head Steel Plate Edge Milling Machine: (Fig.1)

Fig1 Plate Edge Milling Machine 2

2. What is Double Heads Plate End Beveling Machine:

1) Comparatively, in SXBJ series Double Heads Automatic Steel Plate Edge Chamfering Machine, there are 2 sets of milling heads and its moving carriages, equipped in one set of the Plate Edge Milling Machine. See below photo:

2) The mechanical working table of Wuxi JACK SXBJ-12 Double Heads Steel Plate Edge Chamfering Machine: (Fig.2)

Fig2 Plate Edge Milling Machine 38

3. What is Four Heads Configuration Automatic Steel Plate Beveling Machine:

1) In practical application, there is also a kind of FXBJ models four milling heads Plate End Beveling Machine, which has 4 sets of milling head installed in one set of the Plate Beveling Machine;

2) The typical models include FXBJ-18, which usually has 4 sets of milling heads installed at both sides of the Plate Edge Milling Machine working table:

3) The mechanical working table of Wuxi JACK FXBJ-18 Four Heads Plate End Beveling Machine: (Fig.3)

Fig3 Plate Edge Milling Machine IMG_1936



B. Specification, Technical Features, and Application of XBJ Models Single Head Steel Plate Edge Milling Machine:

1. Applicable Edge Milling Stroke of XBJ Series Single Head Steel Plate End Beveling Machine:

1) Although in theory, all the effective working table length in Plate Edge Milling Machine, from 3000mm to 18,000mm, can all be made in the form of Single Head Steel Plate Edge Milling Machine;

2) However in practical application, considering edge milling productivity and thickness range of workpiece steel plate, the recommended edge milling stroke of single head Plate Edge Grooving Machine is from 3000mm to 9000mm;

3) In other words, the corresponding models are from XBJ-3 to XBJ-9 Plate Edge Chamfering Machine. For edge milling stroke longer than 9000mm, double heads Plate Edge Milling Machine is much more applicable and valuable for customers;

2. Technical Features of XBJ series Single Head Steel Plate Edge Grooving Machine:

1) Power of Milling Head: For XBJ and SXBJ series Plate Edge Milling Machine, small size does not necessarily mean light duty. Milling head installed on single head Plate End Beveling Machine is same as that of double heads Plate Beveling Machine: 7.5kW, with its position adjustable in X/Y/V axis, for getting the best quality of steel plate edge milling;

2) Milling Head Installation Orientation: All the single head Plate Edge Milling Machine has its milling head installed in the fashion shown in below photo, facing downward toward workpiece steel plate:

a) Milling head installing orientation in Wuxi JACK Single Head Steel Plate Edge Milling Machine: (Fig.4)

Fig4 Plate Edge Milling Machine 39

3) Applicable Workpiece: For Single Head Steel Plate Edge Milling Machine, the most fitting workpiece are those metal plates, which have small to medium length, and thin to medium level thickness, which had better not up to 40mm, this does not need top and bottom double edges chamfering, delivered from the Plate Edge Grooving Machine;

4) Types of Grooves Produced: Single Head Steel Plate Edge Grooving Machine can only deliver straight edge and upper edge groove on workpiece steel plate, shown as below photo:

a) The finished straight edge groove, produced from Wuxi JACK Single Head Steel Plate Edge Milling Machine: (Fig.5)

Fig5 Plate Edge Milling Machine 24

b) The finished top edge groove, produced from Wuxi JACK Single Head Steel Plate Edge Chamfering Machine: (Fig.6)

Fig6 Plate Edge Milling Machine 14

5) How to Make Bottom Beveling? In single head Plate Beveling Machine, this can only be attained by means of 2 times loading workpiece steel plate into the Plate Edge Milling Machine, and 1 time flipping 180°;

3. Application of XBJ Series Single Head Steel Plate Edge Milling Machine:

1) Common Seen Models: As mentioned previously, Single head Plate Edge Milling Machine is usually applied in the form of small to medium models: From XBJ-3 to XBJ-9;

2) But inversely is not true: Many small sizes Plate Edge Milling Machine are equipped with two sets of milling heads. The typical one is SXBJ-3 Plate End Beveling Machine;

3) Applicating Scenario: Single Head Steel Plate Edge Grooving Machine is usually applied in the field of small to medium level construction site, or Machinery. Such as Construction Machinery, Chemical, Vehicle, etc.;

4) A set of Wuxi JACK XBJ-3 Single Head Steel Plate Edge Milling Machine being installed at customer workshop: (Fig.7)

Fig7 Plate Edge Milling Machine 180 XBJ-4 3



C. Advantage and Disadvantage of XBJ Models Single Head Steel Plate End Beveling Machine:

1. Advantage of Single Head Steel Plate Edge Chamfering Machine:

1) Single Head Steel Plate Edge Milling Machine has relative lower manufacturing cost: A set of milling unit, including milling head, moving carriage, upright column, drive and transmission unit;

2) These components account for 25% ~ 30% percent of total production cost of the Plate Edge Milling Machine, depending on the milling head is sourced from Chinese Mainland or imported;

2. Disadvantage of Single Head Steel Plate Edge Milling Machine:

1) Single Head Plate Edge Milling Machine has relative lower productivity compared with double heads and four heads configuration Plate Edge Grooving Machine:

2) 50% higher efficiency of sheet metal beveling compared with that of the double heads Plate Edge Milling Machine;

3) Besides, additional time of loading and unloading workpiece into the Plate Edge Milling Machine, in case bottom chamfers are necessary to be made on workpieces.



D. Technical Parameters of XBJ Series Single Head Steel Plate Edge Milling Machine:

Below are technical specifications of XBJ series Single Head Steel Plate Edge Grooving Machine:

Model

Technical Parameter

Single Head XBJ Series

Single Head Steel Plate End Beveling Machine

Steel Plate Edge Milling Max. Stroke

Suggestion is 3000 to 9000 mm

Applicable Width Range of Steel Plate

600mm to 3000 mm

Quantity of Hydraulic Clamping Jacks

6~15 pieces

(Depending on Max. edge milling stroke)

Milling Head Quantity

1 Set

Milling Angle of Milling Head Unit

0° to +45° or 80°

Applicable Thickness Range of Steel Plate

6∼40 mm (Based on customer demand)

Power and rpm of Milling Head

7.5 kW, 1440 rpm (Higher Power available)

Spindle rpm of Edge Milling Head

75 ~ 420 r/min., 6 grades by handwheel

Hydraulic Power Motor

5.5 kW

Milling Unit Traveling Motor Power

2.2 kW

Milling Unit Lifting Motor Power

0.75 kW

Milling Unit Tilting Motor Power (Optional)

0.4 kW

Taper Hole of Milling Spindle End

ISO 50(7:24)

Spindle Stroke

100 mm

Edge Milling Speed

150 ∼1000 mm/min. VFD with inverter

High Speed of Idle

4 m/min.

Applicable Diameter of Facer Plate

D=Ø125 ~ Ø320mm (Ø200mm For delivery)

Quantity of Hydraulic Jack Screw

2~4 sets, intermittently installed

Worktable Length

(6~ 12) m (Depending on edge milling stroke)

Worktable Width

(450~ 500) mm

Worktable Height

1050 mm





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WUXI JACK TECHNOLOGY CO., LTD
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