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FAQ FRO ANGLE STRAIGHTENING MACHINE

  • Q What is Technical Challenge on Designing and Producing Steel Structure BOX H Beam Small and Large End Face Milling Machine, and Wuxi JACK Performance?

    A
    1. Maintaining the sufficient mechanical rigidity and strength of vertical upright column, to guarantee on stable high quality performance of end face milling operation;
    2. Safe operation during workpiece loading and unloading/ Operator climbing in and out/ Check on end face milling process;
    3. Wuxi JACK is the top grade supplier in Industry and Market, on delivering various models and designs of small and Large Beam End Milling Machine to customers worldwide. We have series of measures/ technical know how/ experience/ production system, to manage on order to delivery process, and promise to provide the 1st class machines to customers. We have 100% successful numerous business cases on steel structure end face small and Large Beam End Milling Machine over the past decade.

  • Q What is Current Status on Delivering Steel Structure BOX H Beam Small and Large End Face Milling Machine?

    A
    1. Currently in Chinese industry, very few companies have real ability on producing special sized, especially large models BOX I H Beam End Face Rough Milling Machine, and Wuxi JACK is one excellent and professional company;
    2. We have successfully delivered dozens of sets DX4080/ DX6080/ DX0810/ DX1010/ DX3535 ... tailor made models for customers, from the year 2009 to 2025.

  • Q From customer perspective, when to select conventional type, and when to select CNC Pipe Beam End Face Milling Machine?

    A
    1. When all of workpieces, or over most majority (Over 90%), have its end face shape of 90° angle contour: H/ I/ Cross/ T/ BOX Beam, customer can consider selecting conventional type machine, this is the best cost effective solution;
    2. If fairly percentage of workpieces (Over 20%) have its end face in the shape of round or special, for example, pipes/ tanks/ special designed steel structure workpieces, then CNC Pipe Beam End Face Milling Machine is the best choice for customers.

  • Q What is Applicable Size Ranges of Working Parts in Wuxi JACK CNC Pipe Beam End Face Milling Machine?

    A When height of workpieces is within the scope of 800mm up to 3500mm, which cover broad range small/ conventional/ medium/ medium large dimension sized workpiece, this is suitable for being processed in CNC machine.

  • Q Besides high precision and high efficiency, are there any strong points with CNC Pipe Beam End Face Milling Machine?

    A Below are additional benefits of CNC machine for customers:
    1. Safe and convenient operation: Over 90% operation will be completed by managing on CNC controller, and operator does not need to stand on operating platform of the machine;
    2. More comfortable maintenance: The potential failure points is reduced to minimum level. So, daily service grows more simple and easy;
    3. Training period on operator is greatly reduced: Being shifted from skill on end face milling operation, to emphasis on CNC management capability.


  • Q What is Wuxi JACK Position in the Application Field of CNC Pipe Beam End Face Milling Machine?

    A
    1. Wuxi JACK is the first Chinese company in the industry to develop and put into market CNC control H I Beam End Facing Machine;
    2. Wuxi JACK is the best Chinese company in the industry to provide full line of CNC control machine for customers: Quality/ Performance/ Financial Benefits/ Service;
    3. Wuxi JACK has the largest market share in the industry to deliver CNC End Face Milling Machine on Steel Structure BOX/ Cross/ H Beam.

  • Q When do Automatic H Beam Production Line being the most Proper Solution for Steel Structure Customers?

    A Under the conditions of:
    1. 1. Customers plan to produce heavy duty large welding T/ I/ H Beam. Namely, SAW welding toe on finished T/ I/ H Beam should exceed 12mm, and corresponding SAW (Submerged arc welding) operation should be performed more than one pass;
    2. 2. Customers plan to build up a modern workshop with fully automatic streamline.

  • Q What is Fitting Specifications of H Beam to be available from Automatic H Beam Steel Structure Production Line?

    A
    1. 1. H Beam Web Max. Height: 1500/ 1800/ 2000 mm;
    2. 2. H Beam Flange Max. Width: 800 mm;
    3. 3. H Beam Flange and Web Max. Thickness: 40/ 60/ 80 mm;

  • Q What are Advantages of Wuxi JACK Automatic H Beam Steel Structure Production Line?

    A
    1. 1. Highly automation of daily running;
    2. 2. Safe and reliable running;
    3. 3. Over 90% line balance rate;
    4. 4. Minimum level of WIP;
    5. 5. Shortest total throughput time;
    6. 6. Safe and convenient operation;
    7. 7. Low failure rate, and the best degree of OEE;

  • Q How Many Operators are Necessary as Working Team of Automatic H Beam Production Line?

    A
    1. 1. CNC Strip Plate Cutting Machine: 1 Operator;
    2. 2. H Beam Assembly Machine: 1 Operator;
    3. 3. LHC H Beam Gantry Welding Machine: 4 Operators;
    4. 4. HYJ H Beam Flange Straightening Machine: 1 Operator;
    5. 5. Back Up: 1 Operator;
    Totally: 7~8 Operators for one complex of H Beam Production Line

  • Q What are Basic and Indispensable Equipment and Machines Composing I H Beam Welding Line?

    A There are 5 necessitate machines, which can build up an automatic or semi-automatic I H Beam Welding Line:
    1. 1) CNC Strip Plate Cutting Machine --- For plate cutting;
    2. 2) Z15/ Z18/ Z20 I H Beam Assembly Machine --- For H Beam assembling and tach welding;
    3. 3) LHC/ LHA/ LHT I H Beam Gantry Welding Machine --- For H Beam SAW submerged arc welding;
    4. 4) HYJ/ YTJ I H Beam Straightening Machine --- For H Beam flange straightening
    5. 5) 60° / 90° / 180° Steel Structure Overturning Equipment --- For transferring and flipping H Beam among working stations of automatic I H Beam Welding Line


  • Q What is Difference of Machines in Automatic and Semi-Automatic I H Beam Welding Line?

    A This mainly differs on I H Beam Gantry Welding Machine and Logistics Unit:
    1. 1) In automatic I H Beam Welding Line, 4 sets of LHC trolley column I H Beam Gantry Welding Machine are installed and deployed;
    2. 2) In semi-automatic I H Beam Welding Line, 1 set of LHA or LHT I H Beam Gantry Welding Machine are applied;
    3. 3) In automatic I H Beam Welding Line, 60° / 90° / 180° Steel Structure Overturning Equipment are used as logistics unit;
    4. 4) In semi-automatic I H Beam Welding Line, traveling crane are used.

  • Q Which Parameters Should be Considered when Selecting Every Equipment in I H Beam Welding Line?

    A
    1. 1) For CNC Strip Plate Cutting Machine: Should consider the max size of carbon steel: Length, width, thickness;
    2. 2) For I H Beam Assembly Machine: Should consider the max. H Beam web height: 1500mm/ 1800mm/ 2000mm;
    3. 3) For I H Beam Gantry Welding Machine: Should consider preferred operator position, and max. H Beam web height;
    4. 4) For I H Beam Straightening Machine: Should consider the max. straightening capacity: Be it 40mm/ 50mm/ 60mm/ 80mm, in Q235 or Q345 carbon steel grade.

  • Q What is Working Mode of Equipment in I H Beam Welding Line?

    A
    1. 1) All the machines and equipment in I H Beam Welding Line work automatically: From plate cutting, to H Beam assembling, to H Beam welding, to H Beam straightening;
    2. 2) The definition on automatic and semi-automatic mainly refer to way of workpiece H Beam transfer: Be it with 60° / 90° / 180° steel structure overturning rack in Automatic I H Beam Welding Line, or with traveling crane in semi-automatic I H Beam Welding Line.

  • Q Why does Semi-Automatic I H Beam Production Line So Popular in Steel Structure Industry?

    A The reasons behind that can be listed as:
    1. 1) Saving total investment on machines and workshop;
    2. 2) Flexible planning on I/ H Beam production. The I H Beam Production Line can be adjusted easily based on market demand;
    3. 3) It is convenient to relocate and introduce new machines and equipment, when process technology on T/ I/ H Beam production need to be changed.

  • Q Which Options are available for I H Beam SAW Welding Machine in Semi-Automatic I H Beam Production Line?

    A There are 2 types of widely applied I H Beam SAW Welding Machine:
    1. 1) LHA series gantry moving I H Beam SAW Welding Machine. It has closed mechanical structure. So, based on max. web height of T/ I/ H Beam, there are 5 standard models to choose from: LHA4Z/ LHA5Z/ LHA55Z/ LHA4C/ LHA5C;
    2. 2) LHT model T frame open structure I H Beam SAW Welding Machine: One model can produce all sizes of T/ I/ H Beams.

  • Q Which Options are available for I H Beam Straightening Machine in Semi-Automatic I H Beam Production Line?

    A There are 2 types of widely applied I H Beam Straightening Machine:
    1. 1) HYJ Series mechanical motorized I H Beam Straightening Machine. Standard models: HYJ-40/ 800. Max. straightening capacity is 40mm for Q235 carbon steel, with 370 ~ 510 MPa tensile strength;
    2. 2) YTJ-40/ 50/ 60/ 80 heavy duty hydraulic drive I H Beam Straightening Machine. Standard models: YTJ-40/ 50/ 60/ 80. Max. straightening capacity is 80mm for Q345 carbon steel, with 510 ~ 600 MPa tensile strength.

  • Q Which Points Should be Considered when Put into Use Semi-Automatic I H Beam Production Line?

    A
    1. 1) Layout of the entire I H Beam Production Line, its utility availability;
    2. 2) Internal logistics unit, for turning and moving workpieces among stations. Mostly traveling cranes of different tonnages;
    3. 3) Proper TPM (Total preventive maintenance) plan, to guarantee reasonable daily service on machines and equipment in I H Beam Production Line;
    4. 4) Safety assurance and measures taken, to make sure security operation of the I H Beam Production Line.

  • Q What is usage of H Beam Straightening Machine?

    A
    1. 1) As its name suggests, H Beam Straightening Machine is for correcting deformation on steel structure workpieces, which happened after SAW (Submerged arc welding)/ storage/ transportation, etc.;
    2. 2) The 2 main types of deformation are H Beam flange up bend / longitudinal horizontal deflection.

  • Q H Beam Straightening Machine and H Beam Flange Straightening Machine refer to the same equipment or not?

    A
    1. 1) Under over 70% application conditions, the answer is yes: When mentioning H Beam Straightening Machine, people usually refer to H Beam Flange Straightening Machine;
    2. 2) Meanwhile, there is a kind of hydraulic drive equipment: H Beam Horizontal Press Straightening Machine, which is also widely applied, for straightening deflection along length direction of various steel structure working parts.

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