Wuxi JACK make delivery on a set of SXBJ125 Edge Milling Machine to Russia

Background of This Blog on Heavy duty Large Edge Milling Machine:

1) Business Case: On Jan.16^th, 2022, Wuxi JACK made shipment on a set of SXBJ125 double heads Heavy duty large Edge Milling Machine to a Russian customer;

2) Specialty: It is an advanced Plate Beveling Machine with many custom made technical specialties, which makes this set of Plate End Milling Machine a powerful equipment for customer use;

3) Topics in this Short Blog on Plate End Milling Machine:

We will have a brief introduction on workpiece (application), structure and function of this SXBJ125 Large Edge Milling Machine:

• The Specialized Specification and Configuration of Double Heads long stroke SXBJ125 Heavy duty Edge Milling Machine

• Capability of Double Heads SXBJ125 Heavy duty Edge Milling Machine

• The Powerful Milling Head Equipped in SXBJ125 Heavy duty Edge Milling Machine

• The Feeding Unit of Milling Head Column in SXBJ125 Large Edge Milling Machine

A. The Specialized Specification and Configuration of Double Heads SXBJ125 Heavy duty Edge Milling Machine:

1. Basic Parameters: There are many technical parameters in common with conventional Plate End Milling Machine;

2. Technical Specialties of SXBJ-125 Large Plate Edge Milling Machine:

 Here we just pick up the personalized technical features of:

1) Edge Milling Stroke: The longest edge milling stroke in this set of Plate Beveling Machine is 125,000mm;

2) Mechanical Working Table: Correspondingly, machine bed of the large End Milling Machine has total length of 18.7m;

3) 2 Sets of Milling Head with Wide Milling Angle: The SXBJ125 Edge Milling Machine has two sets of 11kW milling heads, the edge milling angle range is -45° ~ +45° for each milling head; 

The 2 pieces of -45° ~ +45°  machining angle milling heads of SXBJ-125 large Edge Milling Machine:(Fig.1)

4) The Powerful Features of 11kW Milling Heads of SXBJ-125 Large Edge Milling Machine: 

The milling heads have several humanized features, including: Mechanical Angular Ruler/ Ammeter/ Digital Meter, Scrap Fender… which will be discussed in the third segment; 

Angular Ruler for Milling Heads in Wuxi JACK Edge Milling Machine: (Fig.2)

    

Milling head Ammeter in Wuxi JACK large Edge Milling Machine: (Fig.3)

5) HMI for Precisely and Conveniently Managing Edge Milling Angle in Wuxi JACK Plate Edge Milling Machine:

a) There is HMI (Human machine interface) equipped for each set of milling head in the Plate Beveling Machine;

b) So, during work of the Edge Milling Machine, control of milling angle is realized with keying in figures with touch screen of HMI: 

HMI and its demonstration in Wuxi JACK advanced function Edge Milling Machine: (Fig.4)

6) High Efficient and Precise Feeding Milling Head in SXBJ-125 Advanced Heavy duty Edge Milling Machine:

a) The feeding of milling head column along its carriage is driven with A.C. motor;

b) And assisted with manual turning handwheel, controlled with mechanical counter, making milling head feeding in this Large Edge Milling Machine more efficient and precise:

Milling Head Drive and Manage in Wuxi JACK SXBJ-125 Plate End Milling Machine: (Fig.5)

7) Wuxi JACK Uniquely Owned Oil Cylinder Drive Plate Loading System in Large Plate End Milling Machine:

a) This set of SXBJ125 double heads Heavy duty Edge Milling Machine has hydraulic drive workpiece loading and offloading system, relieving operators from hard, tedious and dangerous work:

Hydraulic drive workpiece loading and unloading system in Wuxi JACK Sheet Metal Edge Milling Machine: (Fig.6)

B. Capability of Double Heads SXBJ125 Heavy duty Edge Milling Machine:

With so many powerful functions, this set of large Edge Milling Machine has working capacity of:

1. Super Heavy Thickness Edge Milling in SXBJ-125 large Edge Milling Machine: 

1) Carry out edge milling on metal plates with thickness up to 160mm;

2) Comparatively, the conventional Plate Beveling Machine has capacity of up to 80mm;

2. Both Sets of Milling Heads Available for Fulfilling Up and Bottom Beveling in SXBJ-15 Large Edge Milling Machine:

1) As indicated in Figure 1, both sets of the 11kW milling heads can perform up and bottom edge beveling, greatly raising productivity of the large End Milling Machine;

2) Comparatively, in conventional double heads plate Edge Milling Machine, one milling head is for carrying out top beveling; And the other one milling head is for implementing bottom beveling only;

3) Please check the product section of “Wider Range Milling Angle Double Heads SXBJ-125 Large Edge Milling Machine” for more detail; 

The 6 common selected bevels from Wuxi JACK sheet metal Edge Milling Machine: (Fig.7)

3. Closed Loop Control on Milling Angle in SXBJ-125 Large Plate Edge Milling Machine:

1) Controlling on milling angle is by input the target angular position with touch screen HMI;

2) And monitored with 3 precise elements of: Angular ruler/ proximity switch and digital display;

 3) The whole adjustment process is intuitive, highly efficient, and precise;

Proximity switch on 11kW milling heads of Wuxi JACK SXBJ-125 Large End Milling Machine: (Fig.8)

4. Powerful and Accurate Driving on Milling Head in Wuxi JACK SXBJ-125 Large Edge Milling Machine: 

 1) Driving Style: In this heavy duty Edge Milling Machine, high speed A.C. motor is driven supplemented with counter, together with hand made inching adjustment;

2) In this way, milling head feeding makes facer blade setting in this set of Heavy duty Edge Milling Machine can be precisely managed with high efficiency and easy manner;

3) For more detail, please check product section of “Thicker Plate Double Heads SXBJ-125 Heavy duty Edge Milling Machine”;

5. Precise Process Control on Operation of Edge Milling Machine: 

1) Milling heads implement edge milling process with more process parameter available for check;

2) For example, current of milling motor, so that operator of the Plate Beveling Machine can have better control on performance of edge milling. For example, cutting depth of each stroke;

6 . Very Useful Assistant Unit of Hydraulic Drive Workpiece Handling System in Wuxi JACK Large Edge Milling Machine:

1) Why Need this Supplementary Unit in Large Edge Milling Machine? 

a) The weight of workpiece to be processed in this set of SXBJ-125 double heads Heavy duty Edge Milling Machine maybe as heavy as 39ton, under the proportion of 7.85ton/m³;

b) Suppose it has the largest dimension of 125,000mm length x 2,500mm width x 160mm thickness;

c) Without the supplementary cylinder driving loading and offloading unit, the pushing in and pulling out of such jumbo part into and out of the Edge Milling Machine will be time consuming/ dangerous, and strenuous;

d) In addition, the workpiece itself has high possibility of being damaged during the process;

2) Benefit of Hydraulic Drive Unit for Wuxi JACK Plate End Milling Machine: 

a) The hydraulic workpiece loading system eliminates all these risks for operators of the large Plate Beveling Machine;

b) It is a powerful tool for customers of Heavy duty Edge Milling Machine;

c) For more introduction, please check product section of “Workpiece Automatic Loading Two Heads SXBJ-125 Plate Edge Milling Machine”.

C. The Powerful Milling Head Equipped in SXBJ125 Heavy duty Edge Milling Machine:

The milling heads introduced into this set of SXBJ125 Edge Milling Machine are top level products in the field, produced by professional manufacturer. Below are several typical features it has, but not confined to:

1. Extended thickness Capacity of Edge Milling in Heavy duty Edge Milling Machine: 

1) Conventional 7.5kW milling head delivers Max. edge milling thickness of at the most 100mm;

2) With 11kW power, the original hard job of edge milling on 100~ 160mm thickness metal plates in Plate End Milling Machine grows quicker and better, benefit from more deeper cutting depth of each time stroke;

2. Nine Grades of Spindle Revolution in SXBJ-125 Large Plate Sheet Metal Edge Milling Machine:

1) 11kW milling head has nine grades of spindle revolution to choose from, from 65rpm to 715rpm;

2) To be specific: 65/ 90/ 120/ 180/ 240/ 320/ 400/ 540/ 715 rpm;

3) This superior function gives customer of this Large Edge Milling Machine wider choice on diameter of their facer blade;

3. Intuitive Indication on Real Time Milling Angle During Running of the Large End Milling Machine: 

1) There is arrow for indication on revolving direction of facer blade of milling head;

2) So that operator can make sure the correct revolving way at initiation of Plate Beveling Machine work;

4. Exclusive Configuration of Milling Head in SXBJ-125 Advanced Configuration Edge Milling Machine: 

1) Ammeter is installed at the rear of milling head of the plate End Milling Machine;

2) So that operator can judge whether the cutting depth is proper or not, during edge beveling process of the sheet metal plate Edge Milling Machine.

D. The Feeding Unit of Milling Head Column in Edge Milling Machine:

1. In Conventional Plate Edge Milling Machine:

1) The forward and backward of its milling head is realized with manual revolving handwheel;

2) The entire single time milling head feeding process may take 1~several minutes; 

2. In This Set of SXBJ-125 Advanced Function Heavy duty Edge Milling Machine: 

1) First the milling column is driven forward with A.C. motor;

2) The counter on the back of the motor indicates its displacement; 

3) Then operator can make precise adjustment by handwheel;

4) This makes the entire milling head carriage feeding process quick and precise in operation of the Plate Beveling Machine.

Summary on Heavy duty Edge Milling Machine:

1) The SXBJ125 double heads Heavy duty Edge Milling Machine is a high end sophisticated product designed and produced on the basis of customer demand;

2) With years of development and technical accumulation, Wuxi JACK has rich experience and superior capability on meeting personalized requirement from customer, to develop various standard and specialized XBJ and SXBJ series Edge Milling Machine.