Wuxi JACK Made Shipment a set of PHJ15 T Beam H Beam Assembly Welding Straightening Integral Machine to West Australia

Background of this Blog on PHJ15 Welding T Beam Fabrication Production Machine (Welding H Beam Fabrication Machine):

1) On 30^th Sep., the last day of September in 2022, Wuxi JACK made shipment on a set of PHJ15 Welding T Beam Assembly Welding Straightening Integral Machine to a customer in Perth, a city located at west coast of Australia;

2) Surrounding this Welding T Beam Assembly Machine incorporating CO₂ welding and hydraulic straightening cells, in this blog, we will have a brief discussion on topics of:

• The Configuration, Function, Novelty and Powerful Capability of PHJ15 Welding T Beam Fabrication Production Machine;

• The Rapid Development and Wide Application of Welding H Beam Assembly Welding Straightening Integral Machine;

• Wuxi JACK Unique Strength in T Beam Assembly Welding Straightening Integral Machine (Welding H Beam Fabrication Machine)

A. The Configuration, Function, Novelty and Powerful Capability of PHJ15 Welding T Beam Fabrication Production Machine:

1. Configuration of the PHJ15 H Beam T Beam Assembly Welding Straightening Integral Machine: (Fig.1)

1) Assembling unit in the T Beam Assembly Machine:

a) It is driven with 4 sets of hydraulic oil cylinders, and acted with 6 pairs of eccentric rollers. Shown in yellow color frame of the above photo;

b) This unit corresponds with Z15 H Beam T Beam Assembly Machine;

2) CO₂ Welding unit of the PHJ15 H Beam T Beam Assembly Welding Straightening Integral Machine:

a) This unit is equipped with 2 kinds of (Totally 4 sets of) GMAW gas shielded CO₂ welding machine, for carrying out continuous welding and stitch (tack) welding respectively, shown in orange color frame in the above photo;

b) In this PHJ15 T Beam Fabrication Production Machine, the continuous welding utilizes water cooling torch; The stitch (tack) welding adopts with gas cooling torch:

c) Blue color CO₂ GMAW welding machine and red color water cooling tank for the PHJ15 T Beam Fabrication Production Machine: (Fig.2)

3) Flange Straightening Unit in the PHJ15 T Beam H Beam Fabrication Machine:

a) This unit has 2 pieces of vertical orientation solid top straightening rollers, shown in red frame in the above 1^st photo, and 1 piece of larger solid bottom straightening roller;

b) Its acting is also driven with hydraulic oil cylinders. This unit is the counterpart of H Beam Straightening Machine;

4) Electric Control System of the PHJ15 T Beam Assembly Machine with CO₂ Welding and Straightening Cells: (Fig.3)

a) The entire working logic of this H Beam T Beam Fabrication Production Machine is controlled with Mitsubishi PLC (Programmable logic controller);

b) The uniform working speed of assembling, CO₂ welding and straightening is controlled with Schneider A.C. inverter;

c) When the T Beam Assembly Machine is in the mode of stitch (tack) welding, the length of welding seam and idle interval can be controlled and set up with PLC;

2. Function, Specialty and Strong Capability of PHJ15 T Beam Assembly Machine with CO₂ Welding and Straightening Cells:

1) From the above description, you can find this is really a set of versatile multi-function T Beam Assembly Welding Straightening Integral Machine. With the support from its control system, one set of this PHJ15 H Beam T Beam Fabrication Production Machine can be used as:

a) T Beam Assembly Machine;

b) H Beam Assembly Machine;

c) T Beam CO₂ Welding Machine;

d) H Beam CO₂ Welding Machine;

e) T Beam Flange Straightening Machine;

f) H Beam Flange Straightening Machine;

g) T Beam Fabrication Production Machine;

h) H Beam Fabrication Machine...

2) In all, from this PHJ15 H Beam Fabrication Machine, all the welding T Beam and H Beam with the specifications within the range of:

a)  Flange thickness 6~50 mm;

b)  Web thickness 6~30 mm;

c)  Flange width 40~ 650 mm;

d) Web height 200~ 1500 mm;

e) Total length 4~ 12 m;

Are all available for being produced as WIP (Work in process) and or finished product, from this PHJ15 H Beam T Beam Assembly Welding Straightening Integral Machine.

B. The Rapid Development and Wide Application of Welding H Beam Assembly Welding Straightening Integral Machine:

ZHJ series and PHJ series T Beam H Beam Fabrication Machine is the most eye catching star product in Steel Structure industry over the past decades:

1. With the emerging of this equipment, the traditional automatic H Beam Production Line loses its position in the field of light to medium duty welding T Beam and H Beam production, only keeping its importance for heavy duty large H Beam manufacture;

2. Integrating functions of original three types of H Beam T Beam Fabrication Production Machine:

1)  Z series H Beam T Beam Assembly Machine;

2)  LHA/LHT/LHC series H Beam T Beam CO₂ and or Submerged arc welding Machine;

3)  HYJ/ YTJ series H Beam T Beam Flange Straightening Machine;

2. This new generation product of H Beam T Beam Assembly Welding Straightening Integral Machine can save 60% total cost for customers on the basis of the original level, considering factors of:

1) Machine investment budget (Period cost);

2) Every day running cost (variable cost);

3) Operator quantity;

4) Workshop floor land area;

5) Assistant unit, such as traveling crane, overturning and flipping unit, etc.

For these reasons, the T Beam H Beam Fabrication Machine has witnessed explosive growth and extensive use in the past 10+ years.

A set of Wuxi JACK PHJ15 H Beam T Beam Fabrication Production Machine working at customer site: (Fig.4)

C. Wuxi JACK Unique Strength in T Beam Assembly Welding Straightening Integral Machine (H Beam Fabrication Machine):

The position of Wuxi JACK on supplying T Beam H Beam Fabrication Machine can be summarized into below three points of:

1. Wuxi JACK is the first few suppliers in Welding and Cutting Industry who put into market mature and ready to use H Beam T Beam Fabrication Production Machine for customers;

2. Wuxi JACK took the lead in upgrading the machine, and keeps on “Continuous Improvement” for it;

3. Currently, the PHJ and ZHJ series H Beam T Beam Assembly Welding Straightening Integral Machine produced by Wuxi JACK has much more better performance than that of competitors in the market, which can be embodied into these aspects of:

1) Super Strong Straightening Capacity in Wuxi JACK H Beam T Beam Fabrication Production Machine:

This makes Wuxi JACK H Beam T Beam Fabrication Production Machine standing out from other peers: The largest flange thickness that can be straightened in competitor’s T Beam H Beam Assembly Welding Straightening Integral Machine is only 20mm, while for Wuxi JACK product, this specification is 40mm, as you can find from the first segment;

2) Multiple Wider Welding Choice in H Beam T Beam Assembly Welding Straightening Integral Machine:

a) The mainstream welding mode in market for H Beam Fabrication Machine is SAW (Submerged arc welding), which is the solitary configuration in competitor’s product;

b) While in Wuxi JACK delivered H Beam T Beam Assembly Welding Straightening Integral Machine, as you can find from this Australia business case, that we have rich experience in introducing both SAW and CO₂ welding, both continuous and stitch (Tack) welding;

3) Top Grade Precision Assurance of Assembling in Wuxi JACK H Beam T Beam Assembly Machine:

With the installation of eccentric rollers rather than ordinary type alignment rollers, and reliable structure 6~8 pairs in quantity, customers can get the best degree of assembling accuracy from Wuxi JACK delivered H Beam T Beam Assembly Welding Straightening Integral Machine.

In summary, ZHJ and PHJ series H Beam T Beam Fabrication Production Machine is the pride and glory of Wuxi JACK. As professional customers, you can always trust this flagship product of Wuxi JACK.