Safety Precaution of H Beam Assembly Weld Straighten Integral Machine
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Safety Precaution of H Beam Assembly Weld Straighten Integral Machine

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Safety Precaution of H Beam Assembly Weld Straighten Integral Machine

1. Equipment Outline:


H Beam Assembly Weld Straighten Integral machine is used for manufacturing light-duty H beam (Welding toe size is 6~12mm under single pass welding), integrating function of H beam assembly, welding and straightening.


H Beam Assembly Weld Straighten Integral machine is equipment of high efficiency, energy saving and high return on investment. Data analysis as below:

1) Investment on one set of H Beam Assembly Weld Straighten Integral machine is 70% that of total investment of Assembly machine, Welding machine and Straightening machine;

2) Land occupation of one set of H Beam Assembly Weld Straighten Integral machine is one third that of Assembly machine, Welding machine and Straightening machine;

3) Electricity consumption of one set of H Beam Assembly Weld Straighten Integral machine is 50% that of Assembly machine, Welding machine and Straightening machine;

4) One set of H Beam Assembly Weld Straighten Integral machine can remove H Beam hoisting and transporting equipment among Assembly machine, Welding machine and Straightening machine;

5) Operation of one set of H Beam Assembly Weld Straighten Integral machine only need 2 operators, comparatively, operation of Assembly machine, Welding machine and Straightening machine and transporting equipment need 6 operators

6) With H Beam Assembly Weld Straighten Integral machine, H beam assembly, welding and straightening can be made with one pass one time operation, lifting efficiency 60%~70% compared with using 3 machines.


H Beam Assembly Weld Straighten Integral machine is also high-tech equipment in welding industry. Ever since Wuxi JACK took the lead in launching the mature product in 2009, accomplishing upgrading the product from years of concept design to practical application, Wuxi JACK keeps design of the equipment in continuous improvement status: Machine design is kept on continuous optimizing based on customer feedback and summary.



1. Safety Precaution of H Beam Assembly Weld Straighten Integral machine:

To make the H Beam Assembly Weld Straighten Integral machine fully play to its advantage, safe operation of the equipment is very important. Safety always ranks first in the design and manufacture of the machine, making sure the machine has the highest-grade protection. Meanwhile, it is vital important to abide by safety precautions in the daily operation of the H Beam Assembly Weld Straighten Integral machine. Specifically, following steps should be performed:


I. Safety precaution before operating H Beam Assembly Weld Straighten Integral machine:

1) Make sure operators of the H Beam Assembly Weld Straighten Integral machine have access to operating manual and other manuals (including that of welding machine) before the machine put into operation;

2) Machine operator read and grasp matters needing attention described in the manuals of H Beam Assembly Weld Straighten Integral machine before on-duty;

3) Machine operator put on proper PPE before on-duty (Safety shoes, hard hat, safety glasses, insulating gloves, ear plug);

4) Maintain dryness condition of H Beam Assembly Weld Straighten Integral machine working site all along


II. Safety precaution during operating H Beam Assembly Weld Straighten Integral machine:


A. Electric shock protection:

i. Protection gloves and safety shoes should be insulating type;

ii. Do not operate H Beam Assembly Weld Straighten Integral machine when any unit not covered. There exists great danger at nude power terminals;

iii. Periodically inspect cables, and replace damaged/ worn with new ones if ever found;

iv. Before inspecting and overhauling electric components, please cut off main power first. And tighten all connecting points before switching on power again;

v. Do not bypass and or short circuit fuse;

vi. Make sure power line are connected with grounding socket; Or grounding wire of power line are connected with ground wire of breaker switch;

vii. Be sure to tighten firmly bolt &nut of grounding wire of H Beam Assembly Weld Straighten Integral machine, guaranteeing reliable grounding.


B. Eye Burn Protection

Working of H Beam Assembly Weld Straighten Integral machine is accompanied with Submerged Arc Welding all along. The safety glasses worn by operator should have protection function against harm caused from high brightness ultra-violet, light, spark and burning metal.


C. Skin Protection:

i. There are lots of heat released during working of H Beam Assembly Weld Straighten Integral machine. Operator should put on whole set of working clothes, hard hat, safety shoes, protection gloves and safety glasses, making sure no nude non-protected skin;

ii. Do not touch the H Beam just produced with bare hand.


D. Mechanical Harm Protection:

i. There is rotation of sprocket and motion of head during working of H Beam Assembly Weld Straighten Integral machine. Operator should be cautious against strangulation and crash injury;

ii. There are many metal materials and workpiece at working site of H Beam Assembly Weld Straighten Integral machine. Caution against crush injury and scrapping injury;

iii. Operator should keep in mind location of power switch. Press this switch when emergency happens to shut off the H Beam Assembly Weld Straighten Integral machine.


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