How to operate the Welding Rotator?
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How to operate the Welding Rotator?

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How to operate the Welding Rotator?

Welding rotator refers to the use of the friction between the weldment and the active roller to drive the circular weldment to rotate to complete the welding of the circular weld. The welding speed can be adjusted by the rotation speed of the active roller on the welding rotator. The welding rotator should always be kept on the same axis so that the workpiece is not easy to deform and slip when rotating.

The adjustable welding rotator has three types: manual screw adjustable, manual bolt displacement, and electric skateboard displacement. By adjusting the center distance of the rollers, it is suitable for cylinders of different diameters.

 

Here is the content list:

What are the structural characteristics of the Welding Rotator?

What is the working principle of the Welding Rotator?

How to maintain the Welding Rotator?

 

What are the structural characteristics of the Welding Rotator?

The welding rotator can be combined arbitrarily according to the weight and length of the weldment, which is convenient and flexible to use.

The welding rotator automatically adjusts the center distance of the rollers within the specified range, suitable for weldments of different diameters, and the cylindrical weldment is placed stably.

The welding rotator is driven by a thyristor-powered DC motor, step-less speed regulation, a wide range of welding speed, and stable speed; The welding rotator has strong applicability and is widely used; Its combined rollers, steel wheels outsourcing rubber, smooth transmission, high friction, and long life; Turning roll has a small wheel pressure on the workpiece, which can avoid cold work hardening on the working surface.


Welding rotator, welding positioner and welding manipulator are the most extensive used welding equipment in industry.


 

What is the working principle of the Welding Rotator?

The welding rotator relies on the free swing of the roller pair to automatically adjust the center distance of the rollers within the specified range, which is suitable for weldments of different diameters, and the circular weldment is placed smoothly; Driven by a thyristor-powered DC motor, step-less speed regulation, wide welding speed range, stable speed; working hours quota, material consumption quota, tool measuring tool and tooling, etc. statistics and summary.

The welding rotator has strong applicability and is widely used; the welding rotator adopts combined rollers, and the steel wheels are covered with rubber so that the transmission is stable, the friction is large, and the service life is long.

The turning roll has a self-adjusting roller frame, which has a large number of roller pairs and small wheel pressure on the workpiece, which can avoid cold work hardening on the working surface.

 

How to maintain the Welding Rotator?

Check and remove the obstacles on the welding rotator before welding and use and keep it by special personnel. Do not touch the oil and fire when the welding rotator is connected and fill the oil holes frequently.

The roller carrier is lubricated through the oil cap on the bearing cover. Sodium-based grease is recommended. When using the gear for the first time, you need to remove the gear guard and apply a proper amount of grease to the gear. Sodium-based grease is recommended.

In the process of using the welding rotator, lubricating grease can be filled through the oil injection hole on the gear cover, and foreign matter is strictly prohibited from falling into the gear of the welding rotator.

 

It is the responsibility of each manufacturer to produce a welding rotator that meets the standards to ensure the safety of welding and the healthy development of the cable market.

Wuxi AMASS Machinery Co., Ltd. has conducted multiple connection tests on flexible wires before they leave the factory, and the quality qualification rate is guaranteed.

If you are in the welding rotator business, you can consider our cost-effective products.

 


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