1) Welding Rotator;
2) Welding Positioner;
3) Welding Column and Boom;
a) H Beam Welding Machine;
b) BOX Beam Welding Machine;
c) T Beam Welding Machine;
5) Pipe Welding Machine;
6) Plate Butt Joint Welding Machine;
a) Edge Milling Machine;
b) Hobbing Cutter Shearing Machine;
a) H Beam Production Line;
b) BOX Beam Production Line;
c) T Beam Production Line
2. Our Target is, with such synthetic summary on diversified Wuxi JACK Welding Machine, customers and any people who has interest and demand on Welding Machine, can have a quick grasping on this important product family;
3. Source: This web page is compiled on the basis of summary Slides “Gathering of Wuxi JACK Welding Machine”.
1. Function: As its name suggests, Welding Machine refers to the broad product family, which includes extensive range of equipment, for performing various welding modes on various types of workpieces, to attain the purpose of finished working parts fabrication;
1) Internal and external welding;
2) Longitudinal and circumferential welding;
3) Continuous and stitch welding;
4) Automatic and semi-automatic welding;
5) SAW (Submerged arc welding)/ CO2 GMAW/ Strap cladding/ MIG/ TIG...
6) Welding groove beveling;
1. Welding Rotator 2. Welding Positioner 3. Welding Column and Boom 4. Pipe Welding Machine 5. Plate Butt Joint Welding Machine 6. Integral Function 3 in 1 H Beam Welding Machine 7. H Beam Welding Machine 8. BOX Beam Welding Machine 9. T Beam Welding Machine 10. Edge Milling Machine 11. Hobbing Cutter Shearing Machine:
1) Welding Rotator;
2) Welding Positioner;
3) Welding Column and Boom;
4) Pipe Welding Machine;
5) Longitudinal Seam Welding Machine
Welding Rotator is a kind of universal Welding Machine, which, by means of its turning roll revolving, implements circumferential welding on cylindrical body working parts;
Based on its way of Welding Turning Roll span adjustment, and loading capacity of Welding Roller Bed, the Wuxi JACK Welding Rotator can be divided into 3 main branches of:
1) HGZ series Self Adjusting Welding Rotator: 5 Ton to 250 Ton;
2) HGK series Leadscrew Adjusting Welding Rotator: 2 Ton to 60 Ton;
a) Anti-drifting Welding Rotator: 40 Ton to 500 Ton;
1) Standard structure or special design Welding Rotator;
2) Stationary or moving Welding Rotator
As a kind of widely used Welding Machine, for fabricating various kinds of steel structure workpieces and special shape workpieces, Welding Positioner comes into several main species, which are pasted here in sequence:
a) This is the most extensively used type of Welding Positioner;
b) Loading capacity of its welding rotary table is from 100kg to 30 Ton;
a) Hydraulic drive for its welding turntable elevation;
b) Loading capacity of its welding rotary table ranges from several hundreds kilograms to 5 Ton;
Loading capacity up to 30 Ton;
a) This is a kind of special Welding Positioner for fabricating pipe flange, pipe elbow;
b) Diameter of pipe, elbow and flange varies from Φ60mm to Φ1200mm;
Loading capacity of its welding turning table is up to 100 Ton;
1) These wide variety of Welding Positioner can be either standard shape, or tailor made;
2) Its welding rotary table can be driven with either ordinary A.C. motor, or servo motor.
1. Specification: The valid stroke of horizontal boom of the Welding Column and Boom ranges from (2000mm x 2000mm) (LHZ2 x2) to (8000mm x 8000mm) (LHZ8 x8);
1) Diameter of workpiece is from Φ100mm to Φ1500mm, or bigger for special made Welding Machine;
2) Girder Beam Welding Machine has ability of working on the largest workpiece of (2400mm x 2400) cross section size, with 49m length;
Continuous or stitch of longitudinal or circumferential welding, on external or inside of workpieces;
Back welding/ Finished welding/ Built up welding...;
1) Welding: SAW (Submerged arc welding)/ CO2 GMAW/ Strap Cladding/ MIG/ MAG/ TIG...;
2) Painting, assembling, testing...
1) MP series Plate Butt Joint Welding Machine is the superior product of Wuxi JACK;
2) Very rare supplier in the industry has ability to design and produce such advanced technique sophisticated Welding Machine;
1) Plate Butt Joint Welding Machine is used for flat butt joining on 2 pieces of steel plates, or non ferrous metal plates;
2) Specifications of these metal plates are in the thickness range of 6mm ~ 40mm, with width of plates up to 5000mm;
1) Plate Butt Joint Welding Machine adopts SAW for majority use, on medium to large thickness carbon steel plates;
2) And CO2 GMAW for small thickness plates joining, or on non-ferrous metal plates;
1) Plate Butt Joint Welding Machine utilizes Wuxi JACK patent technology “Melt thru” for completing highly efficient high standard butt joining;
2) The “Melt thru” has the other name of “Fully penetration welding” from the Welding Machine, which means “Single surface welding, and both surfaces forming welding seam” in the Welding Machine;
1) Besides butt joint welding, Plate Butt Joint Welding Machine is also equipped with beveling working group, by means of flame triple cutting;
2) This is for making welding groove before flat butt joint welding, on medium to thick steel plates with thickness in the range of 15mm to 40mm.
2. The merits of this Integral Function 3 in 1 H Beam Welding Machine is described in intuitive data form. Let us have a short explanation as below:
1. Integral Function 3 in 1 H Beam Welding Machine is featured and superior product of Wuxi JACK. Over the past decades, we take the lead and rank top in market share;
2. This page of Slides pastes several business cases of Integral Function 3 in 1 H Beam Welding Machine we delivered for Chinese and Overseas customers over the past decade.
1) Mechanical style, air cylinder drive, welding torch position tracing and adjusting mechanism;
2) This is for guaranteeing proper position of welding torch all the while, during the entire running period of the H Beam Welding Machine;
1) Welding torch movement guidance and transmission, by means of 4 pairs of rollers along the precise linear guiderail;
2) This is for guaranteeing the always smooth movement of welding torch in the H Beam Welding Machine;
Welding power supply control console; Welding wire feeder; SAW flux conveying and recycling system.
2. Characteristic and Strong Points: Denoted in this page of Slides, Hobbing Cutter Shearing Machine is a kind of compact but “strong” supporting function Welding Machine, which takes much smaller land occupation, works in high efficiency, for beveling smaller metal plates, made of medium to high tensile strength materials;
3. The main specifications of this supporting function Welding Machine Hobbing Cutter are listed as below: