1. What is Function of Rotary Welding Positioner? 2. Picture View on Wuxi JACK Welding Positioner 3. What Can Wuxi JACK Welding Positioner do for Customer? 4. Wuxi JACK Welding Positioner Working Video 5. The Types of Rotary Welding Positioner 5.1 Two Axis Welding Positioner 5.2 Three Axis Welding Positioner 5.3 Single Axis Welding Positioner 5.4 Head and Tail Welding Positioner 5.5 Servo Drive Welding Positioner 5.6 Special Made Welding Positioner 6. Application Range of Welding Positioner 7. How does Wuxi JACK Welding Positioner Work?
1) Application: Welding Positioner is a kind of universal applied welding equipment, which has one to three motion axis Welding Turntable, for making fabrication on various structure members;
By means of Welding Turntable:
a) 0° ~ 360° rotation;
b) 0° ~ 120° tilting;
c) 1m ~ 5m or more vertical stroke elevation;
Workpiece being fixed on Rotary Welding Positioner can be adjusted to the optimum position, for implementing designed welding technology;
1) Business Achievement: Over the past two decades, as a professional supplier in Cutting and Welding Equipment Industry with strong technical strength, Wuxi JACK has delivered hundreds sets of Welding Positioner for customers, in diversified structure and loading tonnage of Welding Turntable;
2) Broad Customer Base: These Rotary Welding Positioner are distributed across industrial manufacturing industries all over the world, creating great values for customers;
3) Exceeding Technical Strength: Relying on excellent technical and manufacturing team, Wuxi JACK is not only good at delivering conventional Welding Positioner for customers, but also strong at designing and producing Special made Welding Positioner;
1) Conventional Welding Positioner with 2 Axis rotating and tilting Welding Turntable;
2) 2 Column Head and Tail Welding Positioner;
3) Fixed height 2 Axis L type Welding Positioner;
4) Elevating 3 Axis L type Welding Positioner;
5) Welding Turntable Elevating Welding Positioner;
6) Horizontal or Upright Single Axis Welding Turntable;
7) Servo Drive Welding Positioner;
8) Rotating Pipe Welding Positioner…
In all, every set of Wuxi JACK Welding Positioner does great job at customer site;
5. Summary on strong points of this product family is illustrated in web page: “ Superiority of Wuxi JACK Welding Positioner ”.
The lefthand scrolling photos: Variations of Wuxi JACK Welding Positioner
1) Working parts with more than single pass of welding seam;
2) Especially welding seam distribution is in different planes, on three dimensional Welding Turntable,
Operator can change position and orientation of working parts conveniently and precisely in Welding Positioner, to make sure that welding can be fulfilled at the most ideal position;
1) Friendly Ergonomics: Under majority conditions, working parts are not easily to be manipulated and taken manually: Operators need to acquire comfortable welding operation with support of welding turntable. And, hence comes Rotary Welding Positioner;
2) All Welding Positions Available: Welding Positioner helps operator and welding equipment implementing operation always in the most desired position: The 45° fillet welding, flat welding… Benefitting from powerful functions of Rotary Welding Positioner;
3) Catering on All Applicating Scenarios: Wuxi JACK has delivered all structures of Welding Positioner in all loading tonnages of welding turntable.
Trial Run on Two Axis 1.2 Ton loading capacity Welding Turntable Welding Positioner at Wuxi JACK Facility
Commissioning on high precision 10 Ton loading capacity servo drive Welding Turntable at Wuxi JACK site
Wuxi JACK 3 Ton loading capacity Welding Turntable Elevating L type Welding Positioner running at Customer Site
Trial Run on PR24 Rotating Pipe Welding Positioner at Wuxi JACK’s customer workshop
1) Welding Turntable has two degrees of freedom: 0°~360° infinite revolving and 0°~120° CW/CCW tilting;
2) Drive: Both working motions of Welding Turntable are driven with motor reducer;
3) Two Main Types: Two axis Welding Positioner includes: Conventional HB series Single Welding Turntable Welding Positioner; And Fixed Height L type Welding Positioner;
5) Selling Volume: Two Control Axis Welding Positioner has the largest selling volume;
6) Applicable Workpieces: Two Control Axis Welding Positioner is suitable on short length and small height structure members. So, elevation function is not necessary for its Welding Turntable, which absorb total length of working parts.
a) 0°~360° infinite revolving;
b) 0°~120° tilting;
c) Vertical up and down motorized movement within certain stroke;
So, it is also elevating / lifting type Welding Positioner;
a) Revolve and tilting of welding turntable are driven with motor reducer;
b) Elevation: In Wuxi JACK produced L type Welding Positioner, welding turntable is driven with hydraulic cylinder, guaranteeing fully safety and reliable working;
a) Elevating L type Welding Positioner;
b) Lifting type Head and Tail Welding Positioner
c) Manual adjusting lift single welding turntable Welding Positioner;
4) Applicable Condition: Suitable for longer working parts;
5) Loading capacity of Welding Turntable in Elevating L type Welding Positioner: 1 / 1.2/ 2 / 3 Ton;
6) Elevating stroke of Welding Turntable: From 500mm to 1500 mm.
| Max. Loading Capacity of Welding Turntable | 1000 ~ 3000 kg |
| Lifting Stroke of L Arm and Rotary Welding Turntable | 800 ~ 1500 mm |
| Size of Welding Turntable | (460x 600mm) ~ (1200x1200 mm) |
| Vertical Plane Revolving Speed of L Arm and Welding Turntable | 2 rpm |
| Rotation Speed of Welding Turntable | 0.2 ~ 2 rpm |
| Hydraulic Drive Motor Power of L Arm and Rotary Welding Turntable Elevation | 1.1 ~ 3 kW |
| Welding Turntable Rotation Drive Motor Power | 0.75 ~ 3 kW |
0°~360° infinite revolving under motor drive:
a) Either single Welding Turntable Welding Positioner in vertical plane;
b) Or, revolve Welding Turntable in horizontal plane;
2) Drive: Rotation of welding turntable in Single Axis Welding Positioner is driven with motor reducer;
3) Application: In Single Axis Welding Positioner, horizontal plane welding turntable of various loading weight takes lead;
4) Applicable Workpieces: Working parts with one to multiple passes of regular arranged circumferential welding seam on external surface of workpieces;
a) Horizontal plane is from 1 Ton to 30 Ton;
b) Vertical plane is from 1 Ton to 10 Ton.
| Degree of Freedom | 0° ~ 360° Welding Turntable Revolve |
| Revolve Speed of Rotary Welding Turntable | 0.2 ~ 2 rpm, VFD |
| Loading Tonnage of Welding Turntable | Horizontal Rotary Welding Turntable:1000 ~ 30000 kg Single Axis Welding Positioner: 1000 ~ 1000 kg |
1) Feature: There are 2 sets of upright columns in 1 set of Head and Tail Welding Positioner, which joints both ends of workpieces in rigid or flexible way. So, the equipment is also named as Two Columns Welding Positioner;
2) Quantity of Welding Turntable: 2 sets, being installed in vertical facing orientation, at both sets of the upright columns;
3) Types: Head and Tail Welding Positioner can be classified into fixed height (No up and down stroke) and elevating type;
4) Application: Elevating type Head and Tail Welding Positioner takes lead;
It can be either:
a) Connected with tangible horizontal beam (Fixed distance);
b) Or, one set of the column is stationary, and the other is moving type (Adjustable distance);
a) The 1st Axis: Must: 0°~360° horizontal revolving of welding turntable along workpiece axial direction;
b) The 2nd Axis: Majority Selected Choice: Workpiece elevation available within certain stroke;
c) The 3rd Axis: 0°~360° rotation of welding turntable along radial direction of workpiece;
7) Applicable Working Parts: Long piece parts of various specification;
8) Conventional loading capacity of Welding Turntable in Head and Tail Welding Positioner: From 1 Ton to 10 Ton.
| Degree of Freedom | Welding Turntable Revolve, Elevation (Optional) and Rotation (Optional) |
| Rotary Welding Turntable Loading Capacity | 1000 ~ 10000 kg |
| Welding Turntable Elevation Stroke | 500 ~ 1500 mm |
| Rotary Welding Turntable Revolve and Rotation Speed | 0.2 ~ 2 rpm, VFD drive |
1) Drive: Welding turntable revolve and tilt are driven with servo motor and managed with encoder;
2) Loading Capacity: Considering power range of servo motor, Servo Drive Welding Positioner is confined to light and medium duty;
a) Revolve and tilting of welding turntable can attain accuracy tolerance of ±0.02°;
b) Optional elevation function: Precision is not so strict. The key control points are safety and in-phase;
4) Applicating Scenario: Special requirement applicating case. One of the examples is for military use;
5) Conventional loading capacity of Welding Turntable in Servo drive Welding Positioner is from 500 kg to 3 Ton.
| Max. Loading Capacity of Welding Turntable | 500 ~ 3000 kg |
| Welding Turntable Revolve and Tilting Drive | Servo Motor |
| Welding Turntable Revolve Speed | 0 ~ 10 rpm |
| Welding Turntable Angular Position Accuracy | ±0.02° |
1) Definition: Welding turntable is special designed for specific usage of Welding Positioner by customers;
a) PR model Rotating Pipe Welding Positioner, combining working principle of Welding Positioner and Welding Rotator;
b) Welding Fixture type Welding Positioner, with manual or motor drive turning of welding turntable;
c) Super light loading capacity Welding Positioner, such as 200kg;
d) Special requirement on welding turntable revolving Welding Positioner;
e) Heavy duty welding turntable lifting revolving Head and Tail Welding Positioner;
3) Significance: Capability on developing Special made Welding Positioner reflects comprehensive technical strength of supplier company.
| Applicable Pipe Diameter Range | 60 ~ 800 mm for PR24 80 ~ 1200 mm for PR40 |
| Welding Turning Roll Revolve Speed | 0.09 ~ 0.9 rpm |
| Welding Turning Roll Revolve | 0° ~ 360° |
| Welding Turning Roll Tilting | -45° ~ +45° |
| Top Turning Roll Downward Stroke | 510 mm |
1. Applied Industries: The core task of Rotary Welding Positioner is to weld structure members of all sizes/ structures and weight, which sees the most widely application in: Construction Machinery/ Engineering Machinery/ Vehicle Industry, and Automobile Industry/ Boiler/ Pressure Vessel/ Petrochemical/ Electric Machinery;
1) The Best and Consistent Welding Quality: By rotating/ tilting/ elevation of working parts, welding seam and position of workpieces can be adjusted to optimal orientation, guaranteeing persistent controllable welding performance;
2) Ideal Ergonomics Condition: Operator and welding equipment can carry out welding operation on structure members, in the most comfortable and user friendly condition;
3) Top Level Productivity: By adjusting workpieces to the best orientation, working efficiency of Welding Positioner can be raised to the best level;
In practical use, Welding Positioner often works with other welding equipment:
1) Welding Rotator (Welding Roller Bed);
2) Welding Manipulator (Welding Column and Boom);
3) Welding Robot;
4) Special Purpose Welding Equipment;
These welding equipment and Welding Positioner can be composed into various tailor made Welding Center;
4. Equipment of similar functions with Welding Positioner: Steel Structure workpieces Overturning Equipment of various designs/ structures and loading capacities.
Here we take LBS30 model Elevating L type Welding Positioner as an example, which has a 3 Ton loading capacity Welding Turntable, to explain how does the welding equipment work:
1) To get the most desirable welding position of long length large workpiece, there are three degrees of freedom in a set of LBS model Elevating L type Welding Positioner. Shown as below: